SHAFT STRESSES

=Midrange bending moments

= Alternating bending moments
= Midrange torque
=Alternating torque
= Fatigue stress concentration factors for bending
= Fatigue stress concentration factors for torsin

SOLID SHAFT WITH ROUND CROSS SECTION

32
3

16
3

32
3

16
3

VON MISES STRESSES

32
= (2 + 32 )1/2 = [(
)
3

32
= ( 2 + 3 2 )1/2 = [(

16
+ 3 (
)
3

2 1/2

16
+ 3 (
)
3

2 1/2

FATIGUE FAILURE CRITERIA FOR THE MODIFIED GOODMAN LINE EXPRESSED

=
+

FROM EQUATION RESULTS:

SUBSTITUTION OF AND

1/2
1
16
1
1
1/2
2
2
2
2
=
{ [4( ) + 3( ) ] +
[4( ) + 3( ) ] }
3

FOR DESIGN PURPOSES, IT IS ALSO DESIRABLE TO SOLVE THE EQUATION FOR THE DIAMETER
THIS RESULT IN

1
2 2

1
2 2

1/3

16 1
1
2
2
= ((
) { [4( ) + 3( ) ] +
[4( ) + 3( ) ] })

DE- Goodman

1/2
1
16
1
1
2 + 3( )2 ]1/2 +
2 + 3( )2 ]
=
{
[4(

)
[4(

)
}

1
2 2

1
2 2

1/3

16 1
1
2
2
= ((
) { [4( ) + 3( ) ] +
[4( ) + 3( ) ] })

DE- Gerber
1/2

1
8
2 2
=
{1
+
[1
+
(
) ]
3

1/3

8
2 1/2
=(
{1 + (
) })

WHERE:

= 4( )2 + 3( )2

= 4( ) + 3( )

DE-ASME Elliptic
2

2 1/2

2
2


1
16
=
[4
(
)
+
3
(
)
+
4
(
)
+
3
(
) ]
3

1/3
2 1/2

2
2


16
={
[4 (
) + 3(
) +4(
) + 3(
) ]

DE- Soderberg
1
16 1
1
2
2 1/2
2
2 1/2
=
{
[4(

)
+
3(

)
]
+
[4(

)
+
3(

)
] }

1/3

16 1
1
2
2 1/2
2
2 1/2
=(
{ [4( ) + 3( ) ] +
[4( ) + 3( ) ] })

A VON MISES MAXIMUM STRESS IS CALCULATED:

= [( +

)2

+ 3( +

)2 ]1/2

2 1/2

32 ( + )
16 ( + )
= [(
) + 3(
) ]
3

STRESS CONCENTRATION AND NOTCH SENSITIVITY

= 0

= 0

Notch sensitivity q is defined by the equation

1
1

or

= 1 + ( 1)

1
1

or

= 1 + ( 1)

THE ENDURANCE LIMIT

= 0.5 200 (1400 )
= 100 > 200
= 700 > 1400

ENDURANCE LIMIT MODIFYING FACTORS

=
=
=
=
=
=
=
=
=
SURFACE FACTOR

SIZE FACTOR

(/0.3)0.107 = 0.879 0.107

0.11 2

0.9 0.157

2 10

(/7.62)0.107 = 1.24 0.107

2.79 51

1.51 0.157

51 254

At a machined shaft shoulder the small diameter d is 1.100 in, the large diameter D is 1.65 in,
and the fillet radius is 0.11 in. The bending momento is 1260 lbf.in and the steady torsin
momento is 1100 lbf.in. The heat-treaed Steel shaft has an ultimate strength of =
105 and a yield strength of = 82 The reliability goa lis 0.99.
(a) Determine the fatigue factor of safety of the design using each of the fatigue failure
criteria described in this section.
(b) Determine the yielding factor of safety.
SOLUTION:
1.65
=
= 1.5
1.10
0.11
=
= 0.1
1.10
= 1.68

(FIG. A-15-9)

= 1.42

(FIG. A-15-8)

= 0.85

(FIG. 6-20)

= 0.92 (FIG. 6-21)

= 1 + ( 1) = 1 + 0.85(1.68 1) = 1.58
= 1 + ( 1) = 1 + 0.92(1.42 1) = 1.39

= 0.5 200 (1400 )

= 0.5(105) = 52.5 Eq. (6-8)

a & b = TABLE 6-2:

= 2.70(105)0.265 = 0.787
= (/0.3)0.107 = 0.879 0.107

0.11 2

1.100 0.107
= (
)
= 0.870
0.30
= = = 1
= 0.814

(TABLA 6-5)

 =
= (0.787)(0.870)(1)(1)(0.814)(1)52.5 = 29.3
= 1260 .

= 1100 .
= = 0

1/2
1
16
1
1
2
2 1/2
2
2
=
{
[4(

)
+
3(

)
]
+
[4(

)
+
3(

)
]
}

1
16
1
1
[4(1.58 1260)2 ]1/2 +
[3(1.39 1100)2 ]1/2 }
=
{
3
1.1 29300
105000

= 1.62

DE-Goodman