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WELDING MANUAL

17

Table- A2.1 Pipes


Chemical Composition (%)
Sl.
P.No. /
No. Group No.

Material
Specification

SA 106 Gr. B
(Remarks:
Carbon
1
P1/1
restricted to
CHEMICAL COMPOSITION
0.25% Max.)

Mechanical Properties
(Min.)
T.S
Y.S
Kg /
Kg /
%E
mm2
mm2
Min.
(MPa)
(MPa)

Mn

Si

Ni

Cr

Mo

0.30
Max.

0.29-1.06

0.035
Max.

0.035
Max.

0.10
Min.

0.40
Max.

0.40
Max.

0.15
Max.

0.08
Max

42(415)

25(240)

30

AND MECHANICAL PROPERTIES

SA 106 Gr. C
(Remarks:
Carbon
restricted to
0.25% Max.)

0.35
Max.

0.291.06

0.035
Max.

0.035
Max.

0.10
Min.

0.40
Max.

0.40

0.15
Max.

49(485)

28(275)

30

SA 335 P 12

0.15
Max.

0.300.61

0.025
Max.

0.025
Max.

0.50
Max.

0.801.25

0.440.65

42(415)

21(220)

30

P 5A / 1

SA 335 P 22

0.15
Max.

0.300.60

0.025
Max.

0.025
Max.

0.50
Max.

1.902.60

0.871.13

42(415)

21(205)

30

P 15E /1

SA 335 P91

0.080.12

0.300.60

0.02
Max.

0.01
Max.

0.200.50

0.40
Max.

8.009.50

0.851.05

0.18-0.25

60(585)

42(415)

20

P1/2

P4/1

4
5

WELDING MANUAL

29

Table-A3.2
MECHANICAL PROPERTY REQUIREMENT
FOR ALL-WELD METAL

SFA
No.

Tensile
Strength
Ksi / MPa

Yield Strength
at 0.2% of
Proof Stress,
ksi/ MPa

Elongation In
2 inch (50.8 mm) %

E6010

5.1

60 / 430

48 / 330

22

E6013

5.1

60 /430

48 / 330

17

E7018

5.1

70 / 490

58 / 400

22

E7018-1*

5.1

70 / 490

58 / 400

22

E7018-A1

5.5

70 / 490

57 / 390

22

E8018-B2

5.5

80 /550

67 / 460

19

E9018-B3

5.5

90 /620

77 / 530

17

E9018-B9

5.5

90 /620

77 / 530

17

E308

5.4

80 / 550

35

E308L

5.4

75 / 520

35

E309

5.4

80 / 550

30

E309L

5.4

75 / 520

30

E347

5.4

75 / 520

30

ENi-CI

5.15

40-65 / 276-448

38-60 / 268-414

3-6

ENiFe-CI

5.15

58-84 / 400 -579

43-63 / 294 -434

6-18

ER70S-2

5.18

70 /490

58 / 400

22

ER80S-B2

5.28

80 / 550

68 / 470

19

Electrode

* - These electrodes shall meet the lower temperature impact requirement of


20 ft-lb at - 50F. ( 27 Joules at 46 C)

average minimum

WELDING MANUAL

27

Table A3.1(Contd)
WELD METAL CHEMICAL COMPOSITION
Weight, %
S
Ni

SFA
No.

Mn

Si

ER70S-2

5.18

0.07

0.90-1.40

0.40-0.70

0.025

0.035

ER80S-G
ER90S-G
ER80S-B2
ER90S-B3
ER80S-D2

5.28
5.28
5.28
5.28
5.28

0.07-0.12
0.07-0.12
0.07-0.12

0.40-0.70
0.40-0.70
1.60-2.10

0.40-0.70
0.40-0.70
0.50-0.80

0.025
0.025
0.025

Not Specified
Not Specified
0.025
0.20
0.025
0.20
0.025
0.15

ER90S-B9

5.28

0.07-0.13

1.20

0.15-0.30

0.01

0.01

ER 308

5.9

0.08

1.00-2.50

0.30-0.65

0.03

0.03

ER 309

5.9

0.12

1.00-2.50

0.30-0.65

0.03

0.03

ER 309-L

5.9

0.03

1.00-2.50

0.30-0.65

0.03

0.03

ER 347

5.9

0.08

1.00-2.50

0.30-0.65

0.03

0.03

Electrode

Note : Single values are maximum permissible limits.


NS Not Specified

0.15

0.80
9.0011.00
12.0014.00
12.0014.00
9.0011.00

Other Elements %

Cr

Mo

Cu

0.15

0.15

0.03

0.50b

Ti
0.050.15

1.20-1.50
2.30-2.70
NS
8.0010.50
19.5022.00
23.0025.00
23.0025.00
19.0021.50

0.40-0.65
0.90-1.20
0.40-0.60

NS
NS
NS

0.35c
0.35c
0.50c

Total other Elements 0.50


Total other Elements 0.50
Total other Elements 0.50

0.80-1.20

0.15-0.23

0.20

Total other Elements 0.50

0.75

NS

0.75

0.75

NS

0.75

0.75

NS

0.75

0.75

NS

0.75

Zr
0.020.12

Al
0.050.15

Cb+Ta 10XC Min.


to 1.0 Max.

WELDING MANUAL

26

Table A3.1
WELD METAL CHEMICAL COMPOSITION
Electrode
E 6010
E 6013
E 7018 /
E 7018-1
E 7018-A1
E 8018-B2
E 9018-B3
E 9015-B9 /
E 9018-B9

SFA No.

Weight, %
S
Ni
NS
0.30
NS
0.30

5.1
5.1

C
0.20
0.20

Mn
1.20
1.20

Si
1.00
1.00

P
NS
NS

5.1

0.15

1.60

0.75

0.035

0.035

5.5
5.5
5.5

0.12
0.05-0.12
0.05-0.12

0.90
0.90
0.90

0.80
0.80
0.80

0.03
0.03
0.03

5.5

0.08-0.13

1.20

0.30

0.01

Other Elements %
Cr
0.20
0.20

Mo
0.30
0.30

V
0.08
0.08

Cu
NS
NS

0.30

0.20

0.30

0.08

NS

0.03
0.03
0.03

NS
NS
NS

0.40-0.65
0.40-0.65
0.90-1.20

NS
NS
NS

NS
NS
NS

0.01

0.80

0.85-1.20

0.15-0.30

0.04-0.25

9.0011.00
9.0011.00
12.0014.00
12.0014.00
9.0011.00

NS
1.00-1.50
2.00-2.50
8.0010.50
18.0021.00
18.0021.00
22.0025.00
22.0025.00
18.0021.00

0.75

NS

0.75

0.75

NS

0.75

0.75

NS

0.75

0.75

NS

0.75

0.75

NS

0.75

E 308

5.4

0.08

0.50-2.50

1.00

0.04

0.03

E 308-L

5.4

0.04

0.50-2.50

1.00

0.04

0.03

E 309

5.4

0.15

0.50-2.50

1.00

0.04

0.03

E 309-L

5.4

0.04

0.50-2.50

1.00

0.04

0.03

E 347

5.4

0.08

0.50-2.50

1.00

0.04

0.03

ENi-Cl

5.15

2.00

2.50

4.00

NS

0.03

85 d min

NS

NS

NS

2.5e

ENiFe-Cl

5.15

2.00

2.50

4.00

NS

0.03

45d-60

NS

NS

NS

2.5e

Note : Single values are maximum permissible limits.


NS Not Specified

Combined Limit for


Mn+Ni+Cu+Mo+V=1.75

Cb+Ta 8XC Min. to 1.00


Max.
Fe Al others
8.0 1.0 Total 1.0
Fe Al others
Remf 1.0 Total 1.0

WELDING MANUAL

19

Table A2.3 Forgings


Chemical Composition (%)
Sl.
No.

P.No. /
Group No.

P1/2

P4/1

P4/1

P5A/1

P15E/1

Material
Specification
SA 105
(Remarks:
Carbon
restricted to
0.25% Max.)
SA 182 F11
Class 3
SA 182 F 12
Class 2
SA 182 F 22
Class 3
SA 182 F91

Mechanical Properties (Min.)


T.S
Y.S
%E
Kg / mm2 Kg / mm2
Min.
(MPa)
(MPa)

Mn

Si

Ni

Cr

Mo

0.35
Max.

0.601.05

0.035
Max.

0.04
Max.

0.10.35.

0.40
Max.

0.30
Max.

0.12
Max.

0.08
Max

49(485)

25(250)

30

0.100.20

0.300.80

1.001.50

0.44-0.65

49(515)

28(310)

20

0.30-0.80

0.10-0.60

0.80-1.25

0.44-0.65

49(485)

28(275)

20

0.15
Max.

0.30-0.60

0.50
Max.

2.00-2.50

0.87-1.13

53(515)

32(310)

20

0.08-0.12

0.30-0.60

0.04
Max.
0.04
Max.
0.04
Max.
0.01
Max.

0.501.00

0.10-0.20

0.04
Max.
0.04
Max.
0.04
Max.
0.02
Max.

0.20-0.50

0.40
Max.

8.00-9.50

0.85-1.05

0.18-0.25

60(585)

42(415)

20

WELDING MANUAL

18

Table-A2.2 Tubes
Chemical Composition (%)

Mechanical Properties (Min.)


T.S
Y.S
%E
Kg / mm2 Kg / mm2
Min.
(MPa)
(MPa)

Sl.
No.

P.No. /
Group No.

Material Specification
(ASME)

Mn

Si

Ni

Cr

Mo

P1/1

SA 192

0.06-0.18

0.27-0.63

0.035
Max.

0.035
Max.

0.25 Max.

33(325)

18(180)

35

P1/1

(Remarks: Carbon
restricted to 0.25% Max.)

0.27 Max.

0.93 Max.

0.035
Max.

0.035
Max.

0.10 Max.

42(415)

26(255)

30

P1/1

SA 179

0.06-0.18

0.27-0.63

0.035
Max.

0.035
Max.

33(325)

18(180)

35

P1/2

(Remarks: Carbon
restricted to 0.30% Max.)

0.35 Max.

0.29- 1.06

0.035
Max.

0.035
Max.

0.10 Max.

49(485)

28(275)

30

P3/1

SA 209 T1

0.10- 0.20

0.30- 0.80

0.025
Max.

0.025
Max.

0.10- 0.50

0.44-0.65

39(380)

21(205)

30

P4/1

SA 213 T11

0.05-0.15

0.30-0.60

0.025
Max.

0.025
Max.

0.50-1.00

1.001.50

0.44-0.65

42(415)

21(205)

30

P4/1

SA 213 T12

0.05-0.15

0.30-0.61

0.44- 0.65

42(415)

22(220)

30

P5A/1

SA 213 T22

0.05-0.15

0.30-0.60

0.025
Max.
0.025
Max.

0.50 Max.

0.025
Max.
0.025
Max.

0.50 Max.

0.87- 1.13

42(415)

21(205)

30

P5B/1

SA 213 T5

0.15 Max.

0.30-0.60

0.025
Max.

0.025
Max.

0.50 Max.

4.006.00

0.45- 0.65

42(415)

21(205)

30

10

P5B/1

SA 213 T9

0.15 Max.

0.30-0.60

0.025
Max.

0.025
Max.

0.25-1.00

8.0010.00

0.90- 1.10

42(415)

21(205)

30

11

P15E/1

SA 213 T91

0.07- 0.14

0.30- 0.60

0.02
Max.

0.01
Max.

0.20- 0.50

0.40
Max.

8.009.50

0.85- 1.05

0.180.25

60(585)

42(415)

20

12

P8/1

SA 213 TP 304 H

0.04- 0.10

2.00 Max.

0.045
Max.

0.03
Max.

1.00 Max.

8.0011.00

18.00
20.00

53(515)

21(205)

35

13

P8/1

SA 213 TP 347 H
(Cb + Ta Stabilised)

0.04- 0.10

2.00 Max.

0.045
Max.

0.03
Max.

1.00 Max.

9.0013.00

17.00
19.00

53(515)

21(205)

35

SA 210 Gr A1

SA 210 Gr C

0.801.25
1.902.60

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