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hc WRC UR ORR a ch an a ae ta TA LaSAM IL BOILER WATER LEVEL GAUGE SERIES DESCRIPTION
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Below tabulated level gauge models are to use on the boiler drums and other steam services those are used
under high pressure and high temperature. To cover a wide range of applications ftom low pressure and
temperature to super high pressure under saturated temperature, SAM IL will offer various types ofthe level gauge
suitable of the best on each service conditions of the various industrial requirements,
‘The general principles and features of SRG-1B and STG-1,2,3 & 4B described here are the same with that our
SRG and STG series,
MODEL TYPE GLASS NO, | SERVICE CONDITIONS
SRG-B REFLEX NO.5~9 500 psif35 kg/cm’) AT 470 °F
STAB NO.5-9 | 285psi[20 kg/cm] AT SAT. TEMP.
~ 569 psil40k
ST62B TRANSPARENT NO.5~9 psif0 kg/em] AT SAT. TEMP,
ST63B NO.1~8 | 1422psi[100 kg/cm] AT SAT. TEMP.
STG4B NO.1-7 | 3555 psi[250 kg/em’] AT SAT. TEMP.
SGC-B NO.6~9 | 569psi[40 kg/em] AT SAT. TEMP.
TRANSPARENT ,
scc2e | THAN NO.5~8 | 853psi[60kg/em] AT SAT. TEMP.
$GCZ208 NO.7~9 | 853 psi[60kg/em] AT SAT. TEMP.
soc.3003 | MULTI-PORTTYPE 1 port Glass | 4978 psi[350 kg/cm’) AT SAT. TEMP.
sea
The above models are used for industrial boiler drums and SRG-2,3 & 4 of SAW IL basic reflex types are not
designed and manufactured for boiler water service because those are not suitable for high pressure under
saturated temperature.
DcSRG-1B SAM IL REFLEX GAUGE FOR BOILER SERVICE
Lig SN Sa te aI cle
‘Gauge Glasses in quid evel gauge on steam boilers are exposed to very high mechanical and chemical stresses.
The interface between steam and water is continuously in motion lke as water evaporates, condensate forms. In
this an event, the glass is wear rapidly.
As the reffex glass is not protected with mica shield, an operating conditions is important in the boiler water service.
with unprotected gauge glasses, steam pressure should not exceed 35 bar nor the pH-value 10. and the gauges
used on steam services must be more frequently replaced than gauge glasses used with other media,
Neer
Color at portion to contact with fluid
{
REFLEX GLASS
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Reflex Glass Application Conditions
Saturated steam or hot water in direct contact with Se renexouss |
reflex sight glass is
= Maximum Permissible Pressure : 500 psi[3Sbar] g
at 243 °C [470 °F] i
[ If Pressure is not exceed 35 bar, the best and
‘most economical solution]
1m The chart shown on the right is range of application
with no technically significant glass attack.
PeReaERe aE
i
£
Reflex Giasses can be used with all media except
steam at service conditions up to 5800 psi[400bar) BEES RPE cE ee rene ae
‘or temperature up to 750 “F [400 °C]
SESAM IL REFLEX GAUGE FOR BOILER SERVICES SRG-1B
REFLEX GAUGE FOR BOILER SERVICES
Se tae
Reflex Type Gauge Glasses have a several groove on the glass surface that is in contact with the liquid for
reflection. Liquid Level shows conspicuously dark hard color similar with black for liquid space and light white for
‘empty or steam space, For details, See SAM IL Basic Reflex Series.
MODEL IN THE SRG-1B
Z
m Scale Plate
units: Cm, Liter
m Vent
Needle Vale
- Gate Vale |
+ Globe Valve
= Nipple & Cap 0}
= Nipple & Cap
m Bracket /
~ Longer than
3000 mm of
Ce
+. Gauge Valve
Hand Wheel
with Chain
-Am Lever
SPECIFICATIONS
MATERIAL + Carbon Steel & Stainless Stoel
VISIBLE LENGTH +225 o 3510 mm,
MAX. NO. OF SECTION : 8 Sections.
m VESSEL CONNECTION : 3" or 1" Flanged ANSI 150# ~300# or Socket Weids{S.\},
mm GAUGE BODY & GAUGE VALVE CON'N : Not Rotatable & 360” Rotatable [tum to page G9].
m SHELL TEST PRESSURE 15 Times at the Max. Working Pressure
Others, except the above specification are available on request by customerSTG-B SAM IL TRANSPARENT GAUGE FOR BOILER SERVICE
PRESSURE - TEMPERATURE CHARTS FOR TRANSPARENT GLASS.
WIRCOUGTION =
Gauge Glasses in liquid level gauges on steam boilers are exposed to very high mechanical and chemical
stresses. The interface between steam and water is continuously in motion like as water evaporates, condensate
forms. in this an event, the glass is wear rapidly.
For the above problem, Transparent Glasses could be protected with mica shield and if the medium is dirty,
viscous on agaressive, fat transparent glasses guarantee better indication since the glass surface can be protected
by mica shield against serious atack from media.
Glass Color at upper portion of liquid level ">
Gan =
Liquid Color at portion to contact with fuid
TRANSPARENT GLASS:
SADIANAS Y3TIOP YOs FONVS LNFYVdSNVEL
Transparent Glass Application Conditions
1D Saturated steam or hot water in direct contact with
‘transparent sight glass is
- Maximum Permissible Pressure : 500 psi[3Sbar]
at 243 °C [470 °F]
1D Saturated steam or hot water in contact with
transparent sight glass protected with Mica is
- Maximum Permissible Pressure
1500 psi{03bar] at 320°C [608°F]
1m The chart shown on the right range of application
with no technically signfcant glass attack.
Pressure(PSI)
SEGHSERR REESE
Transparent Glasses can be used with all media
except steam at service conditions up to 4930 psi wee 1 180 ass
(or temperature up to 400°C, “Temperature(deg C)_}
ISAM IL TRANSPARENT GAUGE FOR BOILER SERVICES —STG-B
‘TRANSPARENT GAUGE FOR BOILER SERVICES
Se tae
These Types are the most commonly used for high pressure and temperature applications to a wide varius of
boier services in the power piants, industrial boilers, steam generator, etc. Transparent Types are classed into
four{d] models accorting to operating conditions, especialy, our models, STG-3B & 4B capable of withstanding the
pressure up to 1422 ~ 3555 psi and for protecting the thermal expansion in the event of over 250 degC or above,
‘There is connected between gauge body and gauge vaive with bended loop type[U-Formed].
For Details, See SAM IL Basic Transparent Series.
MODEL IN THE STG-B SERIES
J. sT61B ST6-28
e mW Scale Plate
¢ units: Cm, Liter
Oy « Vent
= Needle Vave
cy« Gate Valve
= Globe Valve
on = Nipple & Cap
He = Drain
il Needle Vave
~ Gale Vave
Ve Globe Valve
= Nople& Cap
t m Bracket
“aki Longer than
2000 mm of
7 + Coc
SPECIFICATIONS
MATERIAL + Carbon Steel & Stainless Stoel
VISIBLE LENGTH +225 o 3510 mm,
MAX. NO. OF SECTION : 8 Sections.
m VESSEL CONNECTION : 3/4’ or 1" Flanged ANSI 150# ~ 600i or Socket Welds(S.WV]
mm GAUGE BODY & GAUGE VALVE CON'N : Not Rotatable & 360” Rotatable [tum to page G9].
m SHELL TEST PRESSURE 15 Times at the Max. Working Pressure
Others, except the above specification are available on request by customerSTG-B SAM IL TRANSPARENT GAUGE FOR BOILER SERVICE
For General information of SAM IL's conventional transparent level gauge, See transparent series and this type is
protected the glass from erosion in steam service with mica shield where the gauge is used for such high pressure
and temperature as to cause the erosion.
MODEL IN THE STG-B SERIES
re
SPECIFICATIONS
mm MATERIAL + Carbon Steel & Stainless Steel, A182-F11, F22, F5, F9, F91, etc.
VISIBLELENGTH 22510 3510 mm
MAX. NO. OF SECTION. : 8 Sectors
VESSEL CONNECTION : Socket Welds or Hanged on request}
1m GAUGE BODY & GAUGE VALVE CONN : Not Rotaableftum to page G9
m SHELL TEST PRESSURE 115 Times atthe Max. Working Pressure
Others, except the above specifi are available on request by customer.
goals) S3OIAUSS H3TION YO JONVD LNINWASNVELSAM IL TRANSPARENT GAUGE FOR BOILER SERVICES STG-B
Nozzle Orientation - A is SAM |L Standard and Nozzle - B is only available on request by Customer.
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g No.| PARTS MATERIAL No.| PART MATERIAL
é Gt_| Gauge Body GS, Stainless Steel G5_| Gauge Cover Carbon Steel
a G2 | Sealing Gasket | Graphite G6_|_Wesher SWRH 828
= ma G7_| Nuts AN94 Gr2H
= Transparent Glass | Borosicte a | Sud-Bote “99 GrB7
zg G4 | cushion Gasket | Non-Asbostos Go| shed Mica
&
Dee a
pone. INSTALLATION DIRECTION | DIRECTION OF DIMENSIONS
RIGHT-HAND | LEFT-HAND | GAUGEFACING|Giassno.[ ctoc | VL
Re 5 Mo 4195
7 q 6 370 25
STG-3B FRONT ONLY 7 a0 a
al
aa) oe 6 8 440 295
LF a 4 320 165
ey 3 3 5 350 195
z FRONT ONLY ¢ 380 2s
ip Hil
@ ® 7 410 255
a Others, except the above materials of part ae available on request by customer.
nat
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ie LngSeC-B SAM IL TWO-COLOR GAUGE SERIES
INTRODUCTION
Two-Color Level Gauge is apply the principle of a difference between refractive indices of light at quid such as
water in the boiler and that of steam. In this former reason, we can observe obviously the level through the two-
color level gauge series because of display the level as reliable chromatic indication in which is GREEN Color for
water portion and RED Color for steam portion. With distinguishing a light into red and green color through the
colored fiter and its distinguished colors enter into visible window of level gauge after traveling angle is changed a
litle by the wedge shaped body. in the above principle, when the gauge is filed with water, The red light beam is
disappear after deflected side-wards and absorbed and is filed with steam, it pass through the steam space.
Therefore, only the red light beam appears in the steam space and the green light beam is vice versa against the
above.
‘Two-Color Gauge Series is designed and manufactured based on the above principles.
HOW IT COMPRISED
The Two-Color Illuminator is mounted the illuminator box equipped with a special fiter glasses [Red and Green
Colored], lamps and a frost glass for fixing color glasses at the rear of observing window ofthe body in the SGC-B
Gauge Series. The body of SGC-B Series has wedge-shaped as shown in the sectional view on the pages after
next and next.
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AdAL YO109 - OML
LIQUID VIEW
THe ake
DD
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een Pter Clase ront Toad
frost ClaseSccB. TWO - COLOR TYPE
OBSERVATION BY REMOTE SYSTEM
With installation the TV Camera, you can observe the liquid level in the central control place apart long distance
from the SGC-B Type level gauge. Liquid level wil be transmitted into TV as a GREEN Color for liquid space and
a RED Color for steam space.
Central Control Room
OBSERVATION BY PERISCOPE
The Periscope is comprised of several hoods with reflex mimor and observation is performed at the most
convenient place to an observer.
In recent, this periscope equipment is }
not used almost and remote system 4
by TV Camera or Electrode Type is |
mostly used.
especially, the electrode type have a
great reputation in the industrial
Front Hood illuminator AssemblySGC-B SAM IL TRANSPARENT TYPE TWO-COLOR FOR BOILER
GENERAL DESCRIPTI
This Types are of the most excellent construction as function ofthe transparent type two-color gauges, especially
has wide-spread out a great reputation forthe installed ones on the boilers atthe independent power generation
plant or industrial
MODEL IN THE SGC-B SERIES
F aoa
Scale Plate
= uns: Cm, Liter
Vent
Gale Valve
- Gobe Vave
= Nipple & Cap
- Needle Vatve
Drain
- Gale Valve
~ Gobe Vave
+ Nipple & Cap
Needle Vave
YOT09 - OML SdAL LNFYVdSNVAL
1 Bracketjscc-18
= Longer han
, 3000 mm of
cf} Coc
. 1 Gauge Valve
no 6 ~ Hand Wheel
= wih tan
k -AmLee
see ey
mm MATERIAL + Carbon Steel & Stainless Steel, etc.
M VISIBLE LENGTH: 22510 3510 mm.
tm MAX NO. OF SECTION : 8 Sections for SGC-20B and 9 Sections for SGC-1B.
1m VESSEL CONNECTION : 34" 1" Flanged ANSI 150# ~ 900# or Socket Welds(S..
m GAUGE BODY & GAUGE VALVE CONN : Not Rotasbe [SGC-208] 8 360° Rotatabl [um to page C9).
‘SHELL TEST PRESSURE 11.5 Times atthe Max. Working Pressure
Others, except the above specification are available on request by customer. aSAM IL TRANSPARENT TYPE TWO-COLOR FOR BOILER + SGG-B
Nozzle Orientation - A is SAM |L Standard and Nozzle - B is only available on request by Customer.
Is
[SWFOR VESSEL CONN]
Nozae
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2
w NO. PARTS MATERIAL NO. PART MATERIAL
E Gt_| Gauge Body CS, Stainless Steel G5_| Gauge Cover Carbon Steel
a G2 | Sealing Gasket Graphite G6 _| Wester SWRH-628
= @ G7 | Nas ‘A194 GH
z Transparent Gass | —Borosicat ce | suddos 7% GrB7
3 G4 | Cushion Gasket Non-Asbestos Go | Shield ‘Mica
&
INSTALLATION DIRECTION | DIRECTION OF DIMENSIONS
MODEL
RIGHT-HAND | LEFT-HAND | GAUGE FACING [Giassno.]_Ctoc VL
pet be 6 500 225
NOT ROTATABLE 7 530 255
&
360° ROTATABLE 8 570 295
f 9 590 35
i 5 350 195
a 6 380 225
‘<| | FRONT ONLY 7 a0 255
aur rl
e 9 8 450 295
a Others, except the above materials of part ae available on request by customer.SGC-B SAM IL TRANSPARENT TYPE TWO-COLOR FOR BOILER
GENERAL DESCRIPTI
For General Information of SAM |L’s conventional transparent level gauges, See the transparent series and this
type protects the glass from erosion in steam service with mica shield where the gauge is used under such high
temperature and pressure as to cause the erosion.
MODEL IN THE SGC-B SERIES
ay) SGCZ-208) (es ILLUMINATOR FOR SGC-B SERIES
>a
a 1 Scale Plate
( ] = units : Cm, Liter
1
|
bi = Drain
B = Gate Valve
i), = Globe Valve Front Hood — Illuminator Assembly
™ r = Nipple & Cap
=a = Double Dran
1m Gauge Valve [CONSTRUCTION OF LAMP
- Hand Wheel ~ SGC-1B, 20B & SGCZ-20B
with Chain: 2 Lamps per Gauge Glass.
- Am Lever = SGC-300B : 1 Lamp per Port Glass.
See
im MATERIAL + Carbon Steel & Stainless Steel, etc.
@ VISIBLE LENGTH 1 225 to 3510 mm.
mt MAX. NO. OF SECTION : 8 Secions
1m VESSEL CONNECTION : 34" 1" Flanged ANSI 150# ~ 900# or Socket Welds(S.}.
1m GAUGE BODY & GAUGE VALVE CONN : Not Rotaabftum to page 6)
‘SHELL TEST PRESSURE 11.5 Times atthe Max. Working Pressure
Others, except the above specification are available on request by customer.
YOT09 - OML SdAL LNFYVdSNVALSAM IL TRANSPARENT TYPE TWO-COLOR FOR BOILER SGC-B
(5 Construction of this level gauge for
boiler is in full accordance with ASME
Boiler & Pressure Vessel Code.
oe
Ss
g
3
8
({NO.| PARTS MATERIAL No.| PART MATERIAL
= 61 | Gauge Body CS, Staness Stel G5_| Gauge Cover | Carbon Steel
& G2 | sealing Gasket | Graphite G6_| Washer SWRH-628
e G7_|_Nus 194 G2H
5 3 | Transparent lass | Borosilicate Go euabow nse ear
2 64 | cushion Gasket | NonAsbestos G9 | Shield Mica
=
3
&
GLASS NO.-7 GLASS NO. 8 GLASS NOD
). OF GAUGE
CIoc VL CToc VL GToc VL
BECTIONS im fe fem {n im fo
3 GAUGES 830 710 950 830 1010 890
4 GAUGES 1060 940 1220 1100 1300 1180
5 GAUGES 1290 4170 1490 1370 1590 1470
6 GAUGES 1520 1400 1760 1640 1880 1760
7 GAUGES 1750 1630 2030 1910 2170 2050
8 GAUGES 1980 1860 2300 2180 2460 2340
9 GAUGES 2210 2090 2570 2450 2750 2630
410 GAUGES 2410 2290 2840 2720 3040 2920
Visible + 120 inimum] = C to C, as standard.
a ‘Others, except the above materials of part are available on request by customer.SGC-B SAM IL MULTI-PORT TYPE TWO-COLOR FOR BOILER
GENERAL DESCRIPTI
This Muli-Port type Two-Color Level Gauges are designed and manufactured to use under is services of higher
pressure and temperature than conventional Reflex and Transparent type gauges. The impacts or shocks from
intemal pressure and thermal [=heal] are distributed uniformly to each ports. Thereby, this type is usually used on
the steam boiler under the service of high pressure and temperature because of avoiding or minimizing the glass
breakage / damage and increasing the structural durability
SGC-300B
re yy CD
| m Scale Plate
unis Cm, iter
\
YOT09 - OML SdAL LYOd - LLINW
iB
& Drain
- Gate Valve
= Globe Valve
= Nipple & Cap
Double Drain
Gauge Valve
Hand Whee!
wih Chain
Am Lever
ase Sy
m MATERIAL + Carbon Steel & Stainless Steel, A182-F11, F22, F5, F9, F91, etc.
MI VISIBLE LENGTH: Max. 1597 mm,
mi MAX. NO. OF SECTION: 22Pots.
mi VESSEL CONNECTION : 34" 1" Fanged ANS! S0DH ~ 2500# or Socket Welds.
mi GAUGE BODY & GAUGE VALVE CONN : Not Rotaabftum to page 6
‘SHELL TEST PRESSURE 115 Times atthe Max. Working Pressure
Others, except the above specification are available on request by customer.SAM IL MULTI-PORTT TYPE TWO-COLOR FOR BOILER SGC-B
— to»
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land ‘ay
Pa
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3
38
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= [no] parts MATERIAL No.| PART MATERIAL
ws
Ez Gt_| Gauge Body ‘A105, Staniess Stoel G7 | Packing Stip Non Asbestos
G2_| F Seaing Gasket | — Graphite G8_| Gasket ‘Alum
& G3] Metal Sheat 3048S 69_|_ Gauge Cover ‘A105
2 Gt_| F Sealing Gaskel_ | Graphite G10 | Washer SURES
= G5 Shield Ruby Mica Git | Nus AoA Gr2H
3 G6 _| Por Glass ‘Aurina-Siicate Gi2 [Stud Bots ‘A193 GrB7
2
bale)
MODEL
RIGHT-HAND. Gauce FACING [NOE Tc toc] vi
6 467 397
7 542 412
FRONT ONLY 8 617 547
9 692 622
to | 767 | 697
[ET Vis posse t manufacture as min. 70 ri for tp]
lide and 0 mm for bot side base on C to C,
lothors, C to C & VAL are avalabo on required spec.
75 x No. of Ports - 53 = Visible Length.
a Others, except the above materials of part ae available on request by customer.SGc-B SAM IL MULTI-PORT TYPE TWO-COLOR FOR BOILER
Nozzle Orientation - A is SAM IL Standard and Nozzle - B is oniy available on request by Customer.
¥
>
ee ™~,
WFOR VESSEL CONN
STELLITE as an option : "Pe
The stem and renewable seat wit stelte reinforcement eco
is hard and resistant to abrasion and corrosion. It prevents Pinot,
scorching and withstand high pressure and temperature, [ShirR VESSEL conn
INSTALLATION : In recent boiler installations, at least a set of this type gauge is used to a boiler which
normally installs two sets of level observation system in order to prevent an occurrence of sudden and abnormal
change of the water level
EASY AND ECONOMICAL MAINTENANCE : Muti-Port Type Gauge have several ports for
visible. I offers a feature of economical maintenance since replacement ofthe gauge glass can be carried out for a
Port ony to replace independently.
EASY LEVEL READING : Multi-Port Type Gauge is easy to read the exact level of boiler drum far away
at any frontal angle because of providing the wide visible window and an incandescent bulb beam.
NO. PARTS
1 ‘Water Column Block
2 Retainer
3 Pipe
4 ‘Check Ball
5 ReNewable Seat
6 ‘Gauge Valve Body
7 Plug!
8 Stem
9 Bonnet
10 ‘Gland Packing
1 ‘Gland Bolt
12 ‘Gland Nut
3 Yoke
14 ‘Gland
5 ‘Gland Flange
16 ‘Sleeve
17 Hand Wheel
18 Name Plate
19 Washer
20 Nut
YOT09 - OML SdAL LYOd - LLINWSAM IL BOILER WATER LEVEL GAUGE SERIES ORDER FORM
ENQUIRY- / ORDER FORM FOR PRODUCTS
TO : SAM IL INDUSTRY CO.,LTD. FROM :
WEB PAGE _: www.samilind.co.kr WEBPAGE :
E-MAIL :samilind?9@samilind.co.kr E-MAIL
TEL NO. 1618-2000 ~4, 82-32-819-9671~7 | TELNO.
FAXNO. _ : 82-32-819-9693 ~4 FAX NO.
are pleased to receive this enquiry- 7 order form for products from your company.
|SPECIAL REQUIREMENTS :
JOUTLINE DRAWING [IF NECESSARY] :DATA SHEET SAM IL BOILER WATER LEVEL GAUGE SERIES
DATA SHEET
LEVEL GAUGE ‘SHEE
Ww |[SRGB, STG-6, SGC-B SERIES) SpEC. NO, REY.
INO| BY DATE _| REVISION
S CONTRACT ——] BATA
SINCE 1979 REQ RO.
‘SAM ILINDUSTRY CO.,LTD.
By HK. APPR
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13 |Connscion Size
14 |Connocion Avargemeant
15 [Body Matra
16 [Cover Mato
47 [Gasket Matoal
18 [Bolts / Nuts Mae
Hype
20 [Body Matra
24 [Tri atrial
22 [Packing Matral
23 [Check Bal Yes Yes Yes Yes
24
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FLUID DATA|
GAUGE
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REMARK : “>” MARKED COLUMNS SHOULD BE FILLED UP BY CUSTOMER NECESSARILY [OR IF POSSIBLE].
NOTE
AHEAD OFFICE & FACTORY
405-848
#434-12, 44B-12L, NONHYUN - DONG,
NAMDONG~ GU, INCHEON, KOREA
FAX: 82-32-819-9693 ~ 4
WEB PAGE : www.samilind.co.kr
E-MAIL. : samilind79@samilind.co.kr
GUL NDUSTRY ONAN
Without permission, Duplleate or Reproduction prohibited. First Published on 05 Sap. 2005