CHENGINE HARNESS RETROFIT Ga) NOTE After all wires have been stripped, cleen stripped fonds thoroughly with an electrical cleaner. Cleaning Sirlppec Were Ends SERVICE HINT ‘Start crimping the two larger wires (2.0mm or'4 gauge). The ‘other five wires aro (0.8 mm of 18 gauge). This will provent needless adiusiments of the crimping too), 6. Using the DeLisch crimp tool, HDT-4800, or equvalonl, prepare the seven (7) harness wires with suapied Deutech ‘eeminsle for installtion inio Deutsch. 588X177. connector. Each wire has. tn idenifcation coce and must he installed into the proper marked pin locetion. cH Page 917LMI irae uted in the V-MAC system ef on9 of troe cols WHITE WIRE is used en a route whiok have fuse of ovcut breaker protection FRED VIIRE io used on all nprotectec battery stout, BLACK WIRE is used o1 al siound crouts, iclusrg the round cireut win maser clout breaker ‘Tha was are iaented 25 flows: WHITE WIRE = «1-A- 1.0 (wire atige wetRIc L____ orcur eran CRCUT BREAKER NUMBER RED WIRE PD -A-1.0 we cau eric {_ crrcutr nan [ADIREVINON OF COLOR =e) BLACK WRE BK -A-1.0 | wre enue METRIC ciRCUT aRaNCH |ABBREW ATION OF COLCA BLACK FOR EXAMPLE: /-H-2.0 mdeatas & moins gouge 2 wie on LicUl B onignati frs| ‘oreur treaver 7 “The icentcaton sysom shown above i pried on ech wre ano Tore than 39 earn Fuewvols, De Iniger gouge tre A wil ha prtar on twa aides, 18D dagrocs apart, ane continuous treuhad He ronsih af ho vito. On smaler gauge wo may be ated ony eno sive and continuods touanoUt tha longi a Ine rs. METRICISAE CONVERSION WETS __~SAE WET SAE 08 20 gauge a0 10 gauge oe 1 gauge a0 19 16 gauge 130 20 id gaa 190 30 42 gauco Page 37This sation ofthe manuel iss a ies use nthe V-MAC ayatem. The wires ae listed by wire umber ang are vaced trom he clcut breaker tvoUgh el branchas ofthe cic @ WIRE USE NUMBER DESIGNATION neo8 Fre aplioa wil 2-E-1 64a VAWAC made eannscter pin 25 SAO : seseesss ea Fram cult broskor 13 1 solica with 13-8-0.6. pin to slocvar-c maluinction lam, ta 'acnarote fané spaedorter pin G, and to auxiliary Brake Warrita From dlocrone mull-hize pa 18 ow ar lam ane 600 V-MAC modus conreats: pin 35 19 weationis rmatunetion lamp, anon VAMRE module connector nin 27 49 ausiiary or ‘saming lamp switch ands panelB contactor throug 9 Susliry brake warning lame. AOD vivssoes From splice wth 14-A-1.0 to 7-9. grossure svitch ane Ineoater ama, end to engine Shusow orp. é eos cesses: Fram V-MNG moiile connector pin 3 19 Engine nee : Y-VAC module Conractor pit 98 10 FTO nett smite icnter lamp socket corte pin and 19 PTO nautesl Sressure snitch connector in A ++ Seu breaker 18t0 engine tra relay ferinas 90 anc |B ad to shun rola terminal 30 16820 wn Fram engine stuidawn relay trminal BT 0 30 pole bu esl connector sin Ed trough to hel njstion eurip ‘comecor pin 2 eis peraoas ti are Rees ea e510 From eg Wat ly tc 0 FC rao trata Fram mle wih 1724-10 aber ovarice mic UGH termine 2 ere to clutch swich Page 38TESTING AND nage INSTRUCTIONS Incoming inspect: Positioner with cable bushing and overhung Deutsch plug: Resistance measurements at 9-pin plug between contact pins: f oie ee BRE < Af (RPS-coil 4) 23 ohn E-F (RPScoll 2) 23 Ohm A-£ (RPS total) 34, ..48 Ohn 8-6 (Servo-nagnet) 0.85, ++0)90 Ohn CD (Speed sensor) 900. ..1200 Ohm Contacts H and J are not u@ SYSTEMS CONNECTORS aby ‘UECTION puNe SE ‘ENOINE HARES 10 | sH DESIGNATION ‘ack postien sensor slanal five Ft rack sctuetor signal ine Engine speed sensor PLUS (+) tne ‘rag ground tne sci poston ssnwar signs! ina ack podien e2ngor signal tne PLUS (0) 12 vols not sea ot used PAV LETTER, a a © ° € ie @ H Fuel injection Fump Connector Jumper Harness Removal and installation NOTE + {me fumper harness is nstated atthe factory Wh stvink wap tubing around the oomeoter at Ure injector pump. This shrink wrap twbing must be remaved in erder to remove the jumper herness from the injection pump. Seo the following pages for removal procedure. it is NOT necessary to remove the injection pump trom the engine in order to remove or install the jumpor hainess. Aiso, itis nol necessary to relnstal the shrink wrap tubing, See the toiowing pages for procedures, (