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Input values:
Calculated values:
Critical values:
Estimated values:
1.234
1.234
1.234
1.234
or
or
or
or
1.234
1.234
1.234
1.234
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Comparison Overview*
Equation form
Comments
Results for examples E4.3.1 to 5 acc. ASME and Lauterbach Verfahrenstechnik GmbH
The LV program uses formulas for thick shells acc.ASME VIII Div.1 UG27/32
and App.1.
Equations
Conversion factor
mm2in = 0.03937
.
MPa2psi = 145.037
'Results Ex. E4.3.1 LV and ASME
Required thickness t acc. LV
t1 = mm2in*#6(1)
Required thickness tc ASME
tc1Asme = 0.8119
Difference in %
Diff1 = (t1-tc1Asme)/tc1Asme*100
t2 = mm2in*#15(7)
tc2Asme = 1.448
Diff2 = (t2-tc2Asme)/tc2Asme*100
0.8119
0.8119
-0.00069
1.446
1.448
-0.1055
3.726
3.726
0.01141
P4 = MPa2psi*#16(5)
P4Asme = 135.302
Diff4 = (P4-P4Asme)/P4Asme*100
135.3
135.3
0.002143
P5 = MPa2psi*#16(9)
P5Asme = 442.233
Diff5 = (P5-P5Asme)/P5Asme*100
442.2
442.2
0.000181
Value
0.03937
145
0.1055
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Vessel Data:
Material
Design Conditions
356 psig@300F
Inside Diameter
90.0 in
Corrosion Allowance
0.125 in
Allowable Stress
20000 psi
1.0
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
E4.3.1 - LV Calculation*
Cylindrical shells
Design pressure
Hydrostatic head
Calculation pressure
Calulation temperature
PD
DP
P0
356
0
356
psi
psi
psi
Outside diameter
Design wall thickness
Wall thickness allowance
Allowance (corrosion)
Weld joint efficiency
Material:
= pD
= Dp
= p0
T0
D0
te
c1
c2
E
356
0
356
300
psi
psi
psi
F
98 in
4 in
0.125 in
0 in
1 -
K02700-SA-516-70-Class:-Size:
Allowable stress
Results
20000
psi
R0
t0
49
3.875
in
in
Required thickness
t(R0)
thin shell acc. UG-27
0.866 in
thick shell (not applicable)
0.8645 in
Minimum t = Min[t(R);t(R0)]
t
with allowances
t+c1+c2
Allowable excess pressure
P
Allowable excess pressure without hydr. head
MAWP
t(R)
0.8119
0.8104
20.62
0.9369
1633
1633
Outside radius
Effective thickness
in
in
mm
in
psi
psi
Remark:
t(E=1)
20.62
mm
89 mm for t 10 mm
60 mm for t > 10 mm
or:
or:
dA
dA
For a vessel thickness > 2*t(E=1) the reinforcement of the vessel alone
is sufficient for unreinforced openings, unless additional conditions
acc. to UG-37 apply.
Thickness of shells under internal pressure ASME BPVC VIII UG-27 & APPENDIX-1, 2013 Edition
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Equations:
P0 = 0.1*p0
R0 = D0 / 2
t+c1+c2
R = R0 - t0
=
=
=
=
2.455
1245
23.8
1245
= 0.1 *
24.55
=
2489 / 2
=
3.175 +
0
20.62 +
98.43 =
1146 = corroded inside radius
and te =
0.385*S*E =
psi
356
(R0-te) / 2 = (
1245 -
psi
7700
101.6)/2 =
571.5
2.455 *
t(R) =
1146
S*E - 0.6*P0
S*E*t0
P(R) =
137.9 *
1 - 0.6 *
137.9 *
1 *
98.43
R + 0.6*t0
1146 + 0.6 *
20.62
2.455
11.26
98.43
2.455 *
t(R0) =
S*E + 0.4*P0
137.9 *
S*E*t0
P(R0) =
1 + 0.4 *
137.9 *
1 *
98.43
=
1245 - 0.4 *
356
psi
22
2.455
=
R0 - 0.4*t0
or te =
1245
11.26
98.43
> 0.385*S*E =
1245 -
7700
101.6)/2 =
psi
571.5
1146 * ( Exp(
2.455 / (
137.9 *
1) - 1 )
P(R) = S*E*Log((R+t0)/R)
11.36 =
137.9 *
1 * Log((
1146 +
98.43)/
1146))
1245 * ( 1 - exp(-
2.455 / (
137.9 *
1) )
P(R0) = S*E*Log(R0/(R0-t0))
11.36 =
137.9 *
1 * Log(
1245 / (
1245 -
98.43))
Log(x) = Ln(x)
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Vessel Data:
Material
Design Conditions
150.0 in
90.0 in
78.0 in
Corrosion Allowance
0.125 in
Allowable Stress
20000 psi
1.0
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
E4.3.2 - LV Calculation*
Conical sections with or without knuckle acc. to UG-32(g)
Design pressure
Hydrostatic head
Calculation pressure
Calculation temperature
= pD
= Dp
= p0
T0
356
0
356
300
te
c1
c2
t0
1.573
0
0.125
1.448
D0
D
Dk
L
E
21.04
153.2 in
150.1 in
94 in
76.91 in
1 -
Material:
PD
DP
P0
356
0
356
psi
psi
psi
psi
psi
psi
F
in
in
in
in
K02700-SA-516-70-Class:-Size:
Allowable stress
20000
psi
t
t+
P
MAWP
1.446
1.571
356.4
356.4
in
in
psi
psi
Calculation:
Required thickness
inc. allowances (te=
1.573 in
t+)
Allowable excess pressure incl. hydrost. head
without hydrostatic head
Remark:
Geometrical conditions:
valid
Strength condition:
Wall thickness acceptable
For calculation of openings according to UG-37(a) in nomenclature for tr:
Design diameter according to UG-37(a):tr(b)
Required thickness
D1
t(E=1)
in
in
Dished heads and cones under internal pressure ASME VIII UG-32 and APPENDIX-1 BPVC 2013 Edition
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
21.04 ) =
0.9333
D = D0 - 2 * t0 / cos() =
3812 =
3891 - 2 *
36.78 /
0.9333
P0*D
t =
,
2*cos()*(S*E - 0.6*P0)
2.455 *
t =
2 *
P =
3812
36.74 =
0.9333 (
2*S*E*t0*cos()
137.9 *
1 - 0.6 *
2.455 )
D + 1.2*t0*cos()
2 *
P =
137.9 *
1 *
36.78 *
0.9333
2.457 =
3812 + 1.2 *
36.78 *
0.9333
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Material
Design Conditions
2080 psig@850F
Inside Diameter
149.0 in
Corrosion Allowance
0.0 in
Allowable Stress
21000 ps
1.0
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
E4.3.3 - LV Calculation*
Spherical shells
Design pressure
Hydrostatic head
Calculation pressure
Calulation temperature
PD
DP
P0
2080
0
2080
psi
psi
psi
= pD
= Dp
= p0
T0
Outside diameter
Design wall thickness
Wall thickness allowance
Allowance (corrosion)
Weld joint efficiency
Material:
2080
0
2080
850
D0
te
c1
c2
E
psi
psi
psi
F
157 in
4 in
0 in
0 in
1 -
K31835-SA-542-D-Class:4a-Size:
Allowable stress
21000
psi
Results
Outside radius
Effective thickness
R0
t0
78.5
4
Required thickness
t(R0)
thin shell acc. UG-27
3.739 in
thick shell (not applicable)
3.793 in
Minimum t = Min[t(R);t(R0)]
t
with allowances
t+c1+c2
Allowable excess pressure
P
Allowable excess pressure without hydr. head
MAWP
t(R)
3.726
3.782
94.65
3.726
2231
2231
in
in
in
in
mm
in
psi
psi
Remark:
t(E=1)
94.65
mm
89 mm for t 10 mm
60 mm for t > 10 mm
or:
or:
dA
dA
For a vessel thickness > 2*t(E=1) the reinforcement of the vessel alone
is sufficient for unreinforced openings, unless additional conditions
acc. to UG-37 apply.
Thickness of shells under internal pressure ASME BPVC VIII UG-27 & APPENDIX-1, 2013 Edition
10
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Equations
P0 = 0.1*p0
R0 = D0 / 2
t+c1+c2
R = R0 - t0
=
=
=
=
14.34
1994
94.65
1994
= 0.1 *
143.4
=
3988 / 2
=
0 +
0
94.65 +
101.6 =
1892 = corroded inside radius
0.665*S*E =
psi
2080
and te =
psi
14110
1994-
101.6) =
673.7
94.65
14.34 *
t(R) =
1892
=
2*S*E-0.2*P0
2*S*E*t0
2*
144.8 *
2*
P(R) =
1 -0.2*
144.8 *
1 *
14.34
101.6
R + 0.2*t0
1892 + 0.2 *
15.38
101.6
14.34 *
2*S*E+0.8*P0
2*
2*S*E*t0
P(R0) =
2*
144.8 *
1 +0.8*
144.8 *
1 *
101.6
=
2) Thick shell: Fr P0 =
1994 - 0.8 *
psi
2080
94.98
14.34
=
R0 - 0.8*t0
or te =
1994
15.38
101.6
> 0.665*S*E =
1994-
14110
101.6) =
psi
673.7
1994 * ( exp(0.5*
14.34 / (
144.8 *
1) - 1 )
P(R) = 2*S*E*Log((R+t0)/R)
15.14 = 2*
144.8 *
1 * Log((
1892+
101.6)/
14.34 / (
144.8 *
1994/(
1994 -
1892)
1994 * ( 1 - exp(-0.5*
1) )
P(R0) = 2*S*E*Log(R0/(R0-t0))
15.14 = 2*
144.8 *
1 * Log(
101.6))
Log(x) = Ln(x)
11
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Vessel Data:
Material
Design Temperature
650F
Inside Diameter
72.0 in
Crown Radius
72.0 in
Knuckle Radius
4.375 in
Thickness
0.625 in
Corrosion Allowance
0.125 in
Allowable Stress
17100 psi
1.0
26.55E + 06 psi
26900 psi
12
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
E4.3.4 - LV Calculation*
Input:
Type of head (1=Kloepper-, 2=Korbbogen-, 3=Torispherical, 4=Semi-spherical, 5=Elliptical 2:1)
Torispherical
Design pressure
PD
=
136 psi
Hydrostatic head
DP
=
0 psi
Calculation pressure
P0
=
136 psi
Calculation temperature
3
pD
Dp
p0
T0
136
0
136
650
te
c1
c2
t0
0.625
0
0.125
0.5
D0
D
L0
L
r
E
73.25 in
72.25 in
72.63 in
72.13 in
4.5 in
1 -
Material:
psi
psi
psi
F
in
in
in
in
K11789-SA-387-11-Class:1-Size:
Elasticity modulus
Elastic limit
Reduce allowable*) stress for Rm20 > 485 MPa?
Tensile strength at 20C
Allowable stress:
at working temperature acc. ASME-table
at 20C
acc. UG-32(e) or App. 1-4(c)
ET
Sy
Rm20
2.660E+7 psi
26948 psi
Yes
(Yes/No)
60190 psi
ST
S20
S
17114
17100
17100
psi
psi
psi
Calculation:
Ratio
Factor
L/r
M
t
t+
P
MAWP
in
in
psi
psi
Geometrical conditions:
valid
Strength condition:
Final wall thickness 15,875 < 15,9403 = required thickness
Dished heads and cones under internal pressure ASME VIII UG-32 and APPENDIX-1 BPVC 2013 Edition
13
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
t(E=1) =
t1(E=1) =
0.5026
0.287
in
in
Equations:
P0*L*M
t =
12.77 =
0.9377 *
1832 *
2*S*E-0.2*P0
2*
0.9329 =
2*S*E*t0
P =
L*M + 0.2*t0
117.9 *
2 *
1 - 0.2 *
117.9 *
1832 *
12.7
1.751 + 0.2 *
di
e
b'
dka
phi
b
=
=
=
=
0.9377
1 *
dka
phi
b'
b
1.751
12.7
in
in
67.48
62.24
5.567
in
in
in
(2*L+te)*(D/2-r)/(L-r)
Arccos( (D/2-r)/(L-r) )
(dka-di)/2 - e
(r+te)*phi
14
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Vessel Data:
Material
Design Temperature
=
=
Inside Diameter
90.0 in
Thickness
1.125 in
Corrosion Allowance
0.125 in
Allowable Stress
20000 psi
1.0
=
=
=
28.3E + 06 psi
33600 psi
Determine the elliptical head diameter to height ratio, k, and adjust for corrosion allowance.
15
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
E4.3.5 - LV Calculation*
Ellipsoidal heads acc. UG-32(d) and Appendix 1-4(f)
Design pressure
Hydrostatic head
Calculation pressure
Calculation temperature
= pD
= Dp
= p0
T0
442.2
0
442.2
300
psi
psi
psi
F
te
c1
c2
t0
1.125
0
0.125
1
in
in
in
in
D0
D
h0
h
E
92.25 in
90.25 in
23.5 in
22.5 in
1 -
Material:
PD
DP
P0
442.2
0
442.2
psi
psi
psi
K02700-SA-516-70-Class:-Size:
Elasticity modulus
Elastic limit
Reduce allowable*) stress for Rm20 > 485 MPa?
Tensile strength at 20C
Allowable stress:
at working temperature acc. ASME-table
at 20C
acc. UG-32(e) or App. 1-4(c)
ET
Sy
Rm20
ST
S20
S
2.829E+7 psi
33668 psi
Yes
(Yes/No)
70343 psi
20015
20000
20000
psi
psi
psi
Results:
Ratio
Factor
Factor K1 acc. Table UG-37
D/2h
K
K1
Required thickness
incl. allowances (te=
1.125 in
t+)
Allowable excess pressure incl. hydrost. Head
without hydrostatic head
t
t+
P
MAWP
2 1 0.9 1
1.125
442.2
442.2
in
in
psi
psi
t(E=1)
t1(E=1)
Dk
1
0.9
168.3
in
in
in
Geometrical conditions:
valid
Strength:
Wall thickness acceptable
Dished heads and cones under internal pressure ASME VIII UG-32 and APPENDIX-1 BPVC 2013 Edition
16
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
3.049 *
2*
2*S*E*t0
P =
K*D + 0.2*t0
137.9 *
2 *
1 - 0.2*
137.9 *
1 *
3.049
25.4
3.049 =
1 *
2292 *
25.4 =
17
2292 + 0.2 *
L =
r =
81.23
15.34
25.4
in
in
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
ASMET1A:2010Spec. No.:
SA-516
K02700-SA-516-70-Class:-Size:
Product:
Short name:
Plate
Carbon steel
148,8889
101,6
Pressure [bar]:
Outside diameter [mm]:
30,49
2489,2
Diam./||||||||
Thickn.|50C|100C|150C|200C|250C|300C|350C|400C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa|MPa
---------+---------+---------+---------+---------+---------+---------+---------+--------||138|138|138|138|136|128|101
Diam./|||||||
Thickn.|450C|500C|550C|600C|650C|700C|800C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa
-----------+-----------+-----------+-----------+-----------+-----------+-----------+----------|67.1|33.6|12.9||||
18
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Section no 4: Schale/UG27
Material specification:
Regulation:
Material code:
ASMET1A:2010Spec. No.:
SA-542
K31835-SA-542-D-Class:4a-Size:
Product:
Short name:
Plate
2.25Cr-1Mo-V
454,44
101,6
Pressure [bar]:
Outside diameter [mm]:
30,49
3987,8
Diam./||||||||
Thickn.|50C|100C|150C|200C|250C|300C|350C|400C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa|MPa
---------+---------+---------+---------+---------+---------+---------+---------+--------||168|168|168|168|165|159|153
Diam./|||||||
Thickn.|450C|500C|550C|600C|650C|700C|800C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa
-----------+-----------+-----------+-----------+-----------+-----------+-----------+----------|145|137|||||
19
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Section no 5: Boden/UG32
Material specification:
Regulation:
Material code:
ASMET1A:2010Spec. No.:
SA-387
K11789-SA-387-11-Class:1-Size:
Product:
Short name:
Plate
1.25Cr-0.5Mo-Si
343,33
15,88
Pressure [bar]:
Outside diameter [mm]:
30,49
1860,55
Diam./||||||||
Thickn.|50C|100C|150C|200C|250C|300C|350C|400C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa|MPa
---------+---------+---------+---------+---------+---------+---------+---------+--------||118|118|118|118|118|118|118
20
27-Feb-2014
ASME PTB-4-2013
Example E4.3.1 - E4.3.5 BPVC VIII-1 2013
Section no 6: Boden/UG32
Material specification:
Regulation:
Material code:
ASMET1A:2010Spec. No.:
SA-516
K02700-SA-516-70-Class:-Size:
Product:
Short name:
Plate
Carbon steel
148,89
28,58
Pressure [bar]:
Outside diameter [mm]:
30,49
2343,15
Diam./||||||||
Thickn.|50C|100C|150C|200C|250C|300C|350C|400C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa|MPa
---------+---------+---------+---------+---------+---------+---------+---------+--------||138|138|138|138|136|128|101
Diam./|||||||
Thickn.|450C|500C|550C|600C|650C|700C|800C
<= mm|MPa|MPa|MPa|MPa|MPa|MPa|MPa
-----------+-----------+-----------+-----------+-----------+-----------+-----------+----------|67.1|33.6|12.9||||
21
27-Feb-2014