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FUNCTIONAL SPECIFICATION
20000.VAR.PAI.FUN
Rev. 3
March 2010
RM/ST
RP/MC
TC
March 2010
RM
MC
DC
September 1999
October 1997
Issue
February 1995
REV.
DESCRIPTION
PREPARED BY
VERIFIED BY
APPROVED BY
DATE
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Page 2 of 30
FOREWORD
Rev. 0
Rev. 1
October 1997
Issued to include the specification Characterisation of the Painting Products.
Revised sheet 3 Summary to included paragraph 1.2.5. Internal Standard .
Rev. 2
September 1999
Complete revision of specification to fulfil and/or include new standard and procedures
as well as new paint systems.
Modified all pages included the index of Appendixes A, B, C, D and E.
The previous Appendix B has been integrated in Appendix A and previous
Appendixes C, D and E have become respectively Appendixes B, C e D.
New Appendix E cancels and replace the Company Specification Characterization of
coating materials 20538.VAR.PAI.SDS.
Cancelled and included in this Specification all documents VAR.PAI.STD. (from No.
11619 to No. 11681).
It cancels and replaces previous Revision 0 and 1 of Functional Specification
20000.VAR.PAI.FUN.
General Part No. 30 Pages
Appendix A No. 11 Pages
Appendix B No. 13 Pages
Appendix C No. 7 Pages
Appendix D No. 14 Pages
Appendix E No. 11 Pages
Enclosures: Paint Systems Sheets No. 30 Pages
Rev. 3
March 2010
Complete revision of specification to fulfil and/or include new standards and procedures
as well as new appendixes and paint systems.
It cancels and replaces
20000.VAR.PAI.FUN.
previous
Revision
of
Functional
General Part
Appendix A
Appendix B
Appendix C
Appendix D
Appendix E
Appendix F
Enclosures:
No. 30 Pages
No. 10 Pages
No. 8 Pages
No. 8 Pages
No. 14 Pages
No. 13 Pages
No. 29 Pages
Paint Systems Sheet No. 30 Pages
Specification
Eni S.p.A.
Exploration & Production Division
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Page 3 of 30
TABLE OF CONTENTS
1.
1.1
1.2
1.3
1.3.1
1.3.2
1.3.3
1.4
1.5
GENERAL.................................................................................................................................5
INTRODUCTION.......................................................................................................................5
SCOPE......................................................................................................................................5
REFERENCE STANDARDS ....................................................................................................8
ISO Standards...........................................................................................................................8
Standards of other Organisations .............................................................................................9
Laws and decrees .....................................................................................................................9
DEFINITIONS .........................................................................................................................10
ABBREVIATIONS ..................................................................................................................10
2.
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
FUNCTIONAL REQUIREMENTS...........................................................................................11
OPERATIVE ENVIRONMENTS .............................................................................................11
SUPPORT AND SUBSTRATE DEFINITION .........................................................................11
CRITERIA FOR PAINT SYSTEM SELECTION .....................................................................12
PAINT SYSTEMS QUALIFICATION......................................................................................12
Paint systems currently qualified ............................................................................................12
Paint systems qualification......................................................................................................12
DESIGN AND STEEL IMPERFECTIONS ..............................................................................13
GENERAL REQUIREMENTS ................................................................................................14
PAINT AND COATING MATERIAL .......................................................................................14
COATING MATERIAL STORAGE AND PRESERVATION...................................................14
ENVIRONMENTAL CONDITION ...........................................................................................14
VENTILATION ........................................................................................................................15
DEHUMIDIFICATION .............................................................................................................15
PROTECTION.........................................................................................................................15
SCAFFOLDING, STAGING AND ACCESSIBILITY ..............................................................15
3.
3.1
3.2
3.2.1
3.3
3.4
3.5
3.6
3.7
3.8
SURFACE PREPARATION....................................................................................................15
GENERAL REQUIREMENTS ................................................................................................15
EQUIPMENTS FOR ABRASIVE BLASTING.........................................................................16
Abrasives ................................................................................................................................16
SHOP-PRIMING .....................................................................................................................17
SURFACE PREPARATION OF CARBON STEEL ................................................................17
CLEANING AND PRECAUTIONS OF STAINLESS STEEL AND SPECIAL ALLOYS ........17
SURFACE PREPARATION OF HOT DIP GALVANISED STEEL ........................................17
SURFACE PREPARATION OF SHOP-PRIMED STEEL ......................................................18
POWER TOOLING CLEANING .............................................................................................18
4.
5.
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.7.1
6.7.2
6.7.3
6.7.4
Eni S.p.A.
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Rev. 3 - March 2010
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7.
7.1
7.2
7.3
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
8.
8.1
8.2
9.
9.1
9.2
9.3
9.4
9.4.1
9.4.2
9.4.3
9.4.4
9.5
9.5.1
9.5.2
9.5.3
10.
10.1
10.2
10.3
11.
11.1
11.2
Eni S.p.A.
Exploration & Production Division
1.
GENERAL
1.1
INTRODUCTION
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Rev. 3 - March 2010
Page 5 of 30
This Specification is formed by a general part in which the common requirements applicable
to all Appendixes and Enclosures are described, by 6 (six) Appendixes identified with letter
from A to F and by the Enclosures containing the Paint Systems Sheets.
In the Appendixes are described the requirements for each specific type of structure, for
storage tanks and risers, taking into consideration the different operating temperature, for
particular application (Thermal Spray Coating) and for the qualification of the paint systems.
1.2
SCOPE
This Specification defines the minimum functional requirements related to surface
preparation, application, supply, characterisation, inspection and testing of protective and
thermal spray coatings intended to be applied to external and internal surfaces of Offshore
and Onshore structures and related components, to storage and process tanks of new
construction including surfaces under thermal insulation of carbon steel and non-ferrous
metal
This Specification is not applicable to:
a)
b)
External and Internal coatings for corrosion protection of immersed and buried pipes and
related components, respectively subject of the Functional Specifications,
20550.PIP.COR.FUN. Rev.0 and 20551.PIP.COR.FUN. Rev. 0,
c)
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Since the performance of the coating can be significantly affected by the quality of work
execution (e.g. surface preparation, application of various coats, procedures and inspections)
the requirements that shall be implemented during intermediate steps of coating works, are
described as well.
Before coming into force, the Working Procedure shall be approved by the Company.
As a general rule, recommendations and instruction listed in Product Data Sheets published
by the Paint Manufacturers shall be followed. Possible conflicts and/or discrepancies
between Products Data Sheets and this specification shall be submitted to the Company for
approval.
In Figure 1 the general scheme for the development of the a coating project is reported for
information only.
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
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List of Companys
qualified systems
Functional Specification
20000.VAR.PAI.FUN
Operating
Service
Requirements
evaluation
PROJECT
Paint
system
selection
Temperature
Project Technical
Specification
Environment
EXECUTION
QCP
Yes
No
Contractor
Company
Approval
Working Procedure
Eni S.p.A.
Exploration & Production Division
1.3
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Rev. 3 - March 2010
Page 8 of 30
REFERENCE STANDARDS
This Specification refers to the most recent issue of the standards listed below, which
become an integral part of the Specification and all related contractual documents.
It is Contractors duty to have copies of the standards applicable to each project and provide
copies of them whenever work takes place. Contractor shall provide evidence of provision of
standards to the Company before work begins and make standard available during each
inspection step.
1.3.1
ISO Standards
ISO 834 Part 3
Fire-resistance tests -- Elements of building construction Commentary on test method and test data application
ISO 4628
Parts 1 6
ISO 11124
Part 1 4
ISO 11125
Parts 1 7
ISO 11126
Parts 1 8
ISO 11127
Parts 1 7
Eni S.p.A.
Exploration & Production Division
1.3.2
1.3.3
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Page 9 of 30
ISO 19840
ASTM A 123
ASTM A 153
ASTM A 392
ASTM A 780
ASTM D 2092
ASTM D 4285
ASTM D 4541
ASTM D 4752
NACE RP0287
NORSOK M-501
Rev 4 and Rev 5
OTI 95 634
RAL 840 HR
SSPC-SP 1
Solvent cleaning.
SSPC-SP 3
SSPC-SP 5
SSPC-SP 7
SSPC-SP 10
SSPC-SP 11
SSPC-TR 3 /NACE
6A192
SSPC-VIS 1
SSPC-VIS 3
Eni S.p.A.
Exploration & Production Division
1.4
1.5
20000.VAR.PAI.FUN
Rev. 3 - March 2010
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DEFINITIONS
Contractor:
Coating material:
Paint system :
Paint Manufacturer:
Dry-spray:
Qualification:
Specification:
Stripecoat:
Additional coat of paint applied usually by brush on difficult-toreach areas and on weld seams, edges, bolts, nuts, etc, to
assure that the specified film thickness is achieved.
Substrate:
ABBREVIATIONS
ASTM
VOC
DFT
ISO
MSDS
N.A.
Not applicable.
NACE
NACE International.
NDFT
PDS
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2.
PFP
QCP
SSPC
RAL
TSC
WFT
FUNCTIONAL REQUIREMENTS
Unless otherwise specified, the general requirements reported in this Section of the
Specification are also fully applicable to the Appendixes and Enclosures.
2.1
OPERATIVE ENVIRONMENTS
The structures and related components coated according to the requirements of this
Specification may be located in various geographical locations with different climatic
conditions, but in general with similar environmental and service conditions.
According to the classification of environments defined in the standard ISO 12944-2, the
atmospheric-corrosivity categories assumed by this Specification are as follows:
CATEGORY
ENVIRONMENT DEFINITION
Exterior
Interior
Exterior
Interior
C5-I
C5-M
Im1
Im2
Im3
In addition to the corrosivity categories listed in the previous Table in this Specification the
storage tanks containing liquids and fluids of different type and nature than fresh, salt and
brackish water are also considered as a specific operative environment, as better defined in
Appendix C
2.2
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Rev. 3 - March 2010
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b)
c)
d)
Operating temperature.
The paint system shall be selected in accordance with the applicable paint system Tables
reported in each Appendix and with the Paint System Sheets of the Enclosures.
2.4
2.4.1
2.4.2
Pre-qualification step, addressed to evaluate all the data relevant to the proposed paint
system(s) in order to evaluate their consinstency with the general requirements of the
Specification,
b)
All tests and analysis reported in the Appendix D shall be performed and certified by
independent laboratories qualified and approved by the Company.
The tests and qualification analysis might be executed at Paint Manufacturer laboratories,
subject to the audit and assessment of the Company of the real capability (including
instruments, equipments and the general organisation) of the laboratory to perform the tests
required by the Appendix D. The Paint Manufacturer shall prepare a detailed tests schedule
in which the timing and location for samples preparation and test execution shall be reported;
the schedule shall be sent in advance to the Company whom besides to have free access to
Eni S.p.A.
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the Paint Manufacturer laboratory, reserve the right to attend during the execution of the test
without notice.
The qualification of a coating material or coating system is not binding for the Company,
which shall select, at its sole discretion, one of the paint system included in the list of qualified
paint systems.
Companys qualification is given for an open-ended term. However the Company reserve the
right to require at any time the repetition of one or more of the qualification tests to verify the
quality of the coating or as consequence of possible coating failure. If the result of one or
more tests is negative, the qualification will be cancelled.
Any modification to the formulation or components of a coating material or system, even if
considered minor, made by the producer after the qualification, shall be notified in writing to
the Company. The Company reserves the right to require the performance of part or the
complete the test procedure, or to accept or reject the modified paint, without further tests.
The modified coating material or system - when qualified - may be used in place of the
previous one or as an alternative.
The Contractor is obliged to select one or more paint system from the list of paint systems
qualified by the Company.
Under no circumstance the Company approval of a coating system shall be considered a
guarantee from the Company related to the coating materials and repair products and they
performance, but just as an approval to use it.
2.5
Grade P2: for all surfaces exposed to marine and industrial environment. Edges from
flame or mechanical knife cutting shall be adequately rounded by tree passes grinding.
Spot and discontinue welds shall be not permitted on these surfaces.
Grade P1: for all other surfaces not exposed to aggressive environment and atmosphere.
Eni S.p.A.
Exploration & Production Division
2.6
GENERAL REQUIREMENTS
2.7
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Rev. 3 - March 2010
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All coating and finishing materials shall be high-grade commercial products of a quality
satisfactory to the Company, in accordance with the Paint System Sheets enclosed and with
Companys colour standards.
Al coating forming a paint system shall be of the same Paint Manufacturer.
In case the paint system is applied on a shop-primer, this could be of different Paint
Manufacturer. The Paint Manufacturer supplying the paint system shall confirm the complete
compatibility of his paints applied on the shop-primer produced by different Paint
Manufacturer
All coating materials shall be supplied to the work site in their original unopened and clearly
identified containers, bearing readable labels of the Paint Manufacturer and clearly reporting
the following information:
2.8
a)
b)
c)
Colour,
d)
e)
Date of manufacture.
2.9
a)
The store shall be appropriately ventilated and comply with provisions law in force
concerning safety and fire prevention;
b)
Coating materials (liquid, solid or packaged) shall be kept in their original sealed and
labelled containers or package;
c)
Coating materials shall be protected from direct sun, frost and rain, stored in a thermally
controlled store with constant temperature in the range of +15 to +25C;
d)
The coating materials store shall be located at a proper distance from any significant
heat source and from any area where free flames, welding works, and tools causing
sparks are used;
e)
Containers and packages shall not be placed nor stored on wet or damp surfaces, nor in
areas where flood can occur;
f)
All products that become altered for any reason or show the container and/or package
partially or totally destroyed and/or damaged shall be removed from the store, not used
for the coating work and properly disposed of;
g)
Coating materials shall be stored and used in a manner that assures that products are
used within their storage limits (shelf-life), and those stored first are the first used.
ENVIRONMENTAL CONDITION
Surface preparation shall not be carried out when the steel temperature is less than 3C
above dew point or when the relative humidity of the air is greater than 85%.
No coatings shall be applied when the steel temperature is less than 3C above dew point,
when the relative humidity of the air is greater than 85%, or when the air temperature is less
than 10C, excluding those products which are suitable for application at low temperature.
Environmental conditions shall be measured according to standard ISO 8502-4.
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VENTILATION
When the abrasive blast cleaning is carried out in confined spaces, the Contractor shall install
a suitable and sufficient ventilation and extraction system to allow a good visibility of the
operators. The ventilation system and trunking should be arranged to minimise or eliminate
dead spaces.
Suitable and sufficient ventilation shall be maintained during the application of paint or other
material and continues whilst solvent is released from the paint film during drying. The
ventilation system shall assure the correct drying of the paint film and shall prevent the
vapour concentration exceeding 10% of the Lower Explosive Limit (LEL).
2.11
DEHUMIDIFICATION
When coating works are performed in confined spaces (tanks, vessel, cofferdams, etc.) the
Contractor shall install a dehumidification system suitable to keep the environmental
condition in line with the requirements of the Specification and in any case at 40-60% of
relative humidity independently from the variation of environmental condition on the exterior.
As far as possible the recommendations reported in the standard SSPC-TR 3/NACE 6A192
shall be followed.
2.12
PROTECTION
The Contractor shall supply all necessary weather protection and any other equipment to
ensure that the work is carried out in accordance with the Project Technical Specification and
to the production schedule agreed with the Company.
The Contractor shall protect all equipments and structures and any other areas in order to
avoid damages caused by surface preparation and coatings application.
2.13
3.
SURFACE PREPARATION
3.1
GENERAL REQUIREMENTS
Surface preparation method shall be selected in accordance with the requirements of
Standards SSPC.
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As general rule, all surfaces to be coated shall be cleaned to the specified preparation grade
to obtain a surface that meets the requirements defined in the relevant Appendix and/or Paint
System Sheets and in accordance with the specified SSPC standard.
Prior to any surface preparation (abrasive blasting, power tooling, etc.) it shall be removed
with fresh water washing and/or proper detergent:
a)
Any oil, grease, and other fatty materials in accordance with standard SSPC-SP1,
b)
c)
Penetrating and contrast fluids used for the non-destructive tests of the welding seams.
Petroleum, kerosene, diesel oil or other fatty solvents shall not be used.
At completion of any surface preparation and in any case before application of each coat or
other coating material, the maximum acceptable level of water-soluble salts shall be as
follows:
3 g/cm (30 mg/m) for stainless steel surfaces and for carbon steel surfaces
permanently or intermittently immersed
Extraction of contaminants from surface shall be done according to standard ISO 8502-6.
The quantitative determination of water-soluble salts shall be performed according to
standard ISO 8502-9.
The surface preparation shall not be performed on surfaces that are moist or may become
moist before application of the scheduled coat.
No acid washes or other cleaning solutions or solvent shall be used on surfaces after they
are abrasive blast cleaned. This includes inhibitive washes intended to prevent rusting.
3.2
3.2.1
Abrasives
All abrasive materials used for blast cleaning shall be dry, clean and free of water soluble
salts. Conductivity measured according to standard ISO 11127-6, shall not exceed 300
S/cm (microSiemens/cm) measured at 20C and chloride content shall be less than 25 ppm.
Non-metallic abrasives shall meet the requirements of standard ISO 11126 Parts 18,
applicable to the type of abrasive intended to be used. Tests and controls shall be done
according to standard ISO 11127 Part 17.
Metallic abrasives shall meet the requirements of standard ISO 11124 Parts 14, applicable
to the type of abrasive intended to be used. Tests and controls shall be done according to
standard ISO 11125 Part 17.
Abrasive type and size shall be selected in order to assure the specified profile of the
substrate.
In no circumstance the use of silica abrasive shall be allowed.
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SHOP-PRIMING
The Contractor, in case of particular yard conditions, procedures and/or other project
requirements, may use shop-primed steel plates and profiles for the construction of the
various items. The shop-priming shall be performed in accordance with the following
requirements:
a)
The surfaces (steel plates, pipes, beams, profiles etc.) shall be cleaned by abrasive blast
cleaning in accordance with standard SSPC-SP 5,
b)
The shop-primer and the relevant DFT shall comply with the standards, cutting and welding
procedures and shall be approved by the competent authority.
The above procedure shall be performed only in shops with automatic equipments both for
the steel grit blasting and for the shop-primer application.
Contractor shall perform all required checks two times per shift and any malfunction of the
equipments and/or working defects shall be promptly corrected and repaired.
The metallic abrasive used shall comply with the requirements listed in item 3.2.1 of the
Specification.
3.4
3.5
3.6
galvanising defects and anomalies shall be removed by power and/or hand tooling
paying attention to not completely remove the zinc layer;
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3.7
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3.8
4.
5.
6.
6.1
GENERAL REQUIREMENTS
Before the application of each coat, all surfaces shall be dry and free of rust, grease, oil, dust,
water soluble salts and any other foreign material.
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All residues and dust of the fabrication shall be carefully removed. Surface cleanliness shall
be comply with grade 1 for dust size Class 3. 4 o 5 of standard ISO 8502-3.
Paints and coating materials shall be applied to the abrasive blast cleaned surfaces before
any oxidation appears. Surfaces that show visible oxidation or deterioration shall be reblasted to the required grade.
Coating application shall be done according to recommendations reported in the PDS of each
paint and according to the requirements of this Specification; special attention shall be paid to
the following factors:
only the specified thinners and the related instruction for dilution shall be used,
all coating materials shall be thoroughly mixed and stirred with a power mixer for a time
sufficient to thoroughly remix the pigments and vehicles and, for two components
products, the base with curing agent,
for each coat, minimum and maximum overcoating time shall be fully applied,
during drying, as well as during application, the instruction regarding ventilation of closed
spaces shall be strictly followed,
application equipments.
Finishing colours shall be in accordance with the Companys requirements as reported in the
relevant Appendix.
In order to make easy the paint application and further checks, the colours of intermediate
coats forming a paint system shall be of contrasting colour.
Any conflicts between PDS and this Specification shall be submitted to the Company for
approval.
6.2
SPRAY APPLICATION
Equipments and components recommended by Paint Manufacturer and reported in PDS shall
be used.
6.3
STRIPE COATING
Before spraying each coat of a paint system, all areas as: corner, edges, welds, bolts, nuts,
difficult-to-reach-areas, etc. shall be pre-coated by brush (stripe-coated) to ensure that they
at least the minimum specified film thickness. The colours of each stripe-coat shall be
different from the previous coat.
6.4
BRUSH APPLICATION
Brush application may be used only under the following circumstances:
6.5
In case where the spray application may affect equipment or persons of the working
area,
ROLLER APPLICATION
Use of roller will not be allowed for application of any zinc rich primer and of first coat of the
paint system. The roller should be used, subject to Company approval, only for top-coat
application when thickness less than 40/50 m is required.
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6.6
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6.7
REPAIR OF DEFECTS
The Contractor shall repair all coating defects and damages that will occur during the
construction or at its completion.
Products used for repair of defects and damages shall be supplied by the same Paint
Manufacturer of the original paint system.
Any repair shall be performed according to the instructions listed in the PDS published by
Paint Manufacturer. Failing or for better explain the instructions, the criteria reported in the
following sections shall apply.
All damages occurred to previous coats shall be repaired before application of the next one
and before the final acceptance of the Company.
Surfaces coated with inorganic zinc primer shall not be touched-up with the same product,
but shall be repaired using another product suggested by the Paint Manufacturer and
approved by the Company
6.7.1
6.7.2
Contaminated Surfaces
Surfaces to be over-coated, which have become contaminated by grease, oil, fatty materials
and any other foreign material shall be cleaned and degreased according to the standard
SSPC-SP 1.
6.7.3
6.7.4
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Any damaged areas less than 1 m shall be cleaned by abrasive blasting according to
standard SSPC-SP 10 and coated with the original specified paint system.
Surface preparation shall be extended not less than 50 mm to the surrounding sound coating
and the edges properly fathered.
6.7.4.3 Extensive damages
The damaged areas shall be considered extensive in the following instances:
When the extension of the damages of small and/or medium dimension, is greater than
5% scattered or greater than 10% localized of the coated area.
In this circumstances the complete areas shall be re-blasted and re-coated as originally
provided by the Specification.
7.
7.1
GENERAL
This Section of the Specification defines the minimum requirements for the application of
Passive Fire Protection (PFP) to be installed on areas, piping and elements detailed in the
relevant Project Technical Specification.
The PFP material and the application method of the system shall be approved by competent
authority. The Contractor shall submit in advance to the Company all necessary
documentation attesting that all components, materials, procedures and tests for the
manufacture and supply of the PFP materials meet the requirements and the rules issued by
competent authorities.
In any case compliance with the safety and other requirements of competent authorities and
bodies is mandatory.
The PFP system should be designed to be capable maintaining the fire performance over the
design life of the structure specified within the Project Technical Specification with minimum
maintenance of the structures and components. In this regard, test data, relevant certification
and track record of use of the proposed systems in similar environmental conditions (both
offshore and onshore) to support the proposed PFP systems ability to satisfy the
requirements of the project shall be submitted to the Company.
7.2
SCOPE
The PFP systems are generally installed on steel support and structural elements of process
equipments, vessels and piping. Their scope is to limit, in case of fire, the steel temperature
to the value of 538C in order to ensure the integrity of the structure. The FPP system can be
installed as well as to process vessel containing hazardous substances (e.g. GPL and
equivalent substances) to reduce the correlated specific risks such as for example the
BLEVE FIRE BALL and resulting domino effects.
The factors that shall be considered for the selection of the proper PFP systems are as
follows:
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1)
Load and risk of fire (quantity of hydrocarbon, temperature, volatility and leakage
probability);
2)
Equipments subject to high risk of fire (e.g. pumps, compressors, furnaces, etc.);
3)
4)
5)
6)
7)
8)
Response time in emergency situations of the plants personnel and firefighting team;
9)
TYPES OF FIRE
This specification refers to the following types of fire:
J Class : Jet-Fire.
7.4
7.4.1
Materials
All PFP materials shall satisfy the requirements of this Specification.
As general rule the PFP material shall consist of an intumescent epoxy mastic reinforced with
hybrid carbon and glass fibre.
The PFP system shall be tested at recognised independent laboratory with proven
experience in standards and tests related to hydrocarbon fire.
Before any type of PFP system application the Type Approval certificate issued by
competent authority, shall be submitted to the Company.
Furthermore, the materials shall be tested and pre-qualified by independent laboratories
according to the following procedures and standards:
a)
NORSOK M-501 Rev. 4 or 5 (System 5a), tested without topcoat. Where these systems
are applied directly to the process equipments substrate, only primer systems prequalified under System 5a of standard NORSOK M-501 Rev. 4 or 5 will be accepted.
b)
c)
Documented evidence that the intumescent materials, at saturation, shall not exceed 4%
water absorption after 90 days of immersion.
The PFP system shall be compatible with the application of top coat as specified by the
Company.
The PFP system is required to be suitable for application to exposed surfaces of structural
elements, vessel, piping, valves, actuators, flange etc. and shall be appropriate for
continuous service in the following conditions:
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Fire deluge: deluge with seawater from the fire protection system with an application rate
of up to 20.4 l/m/min.
The PFP system shall be unaffected by exposure to water (water deluge and/or fire water
hoses). It shall also be resistant to general chemical and hydrocarbon damage should the
material accidentally come into contact with these substances.
7.4.2
Type Approval certificates for the appropriate type of fire the PFP system is expected to
withstand (hydrocarbon pool fire, Jet Fire or combination of both) detailing additional
thickness required to withstand the effects of jet fire.
In the case of Jet Fire Contractor shall produce approval to the standard ISO 22899-1.
Furthermore Contractor shall demonstrate in writing the material erosion factor required
to withstand heat flux of 250 Kw.
Type Approval certificates showing thickness of PFP system to be used, duration of fire
protection and critical steel temperature limit in accordance with Project Technical
Specification and Approved by the Company.
Surface preparation
The surface preparation shall be in accordance with the requirements listed in Chapter 3 of
this Specification and in particular:
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Water soluble salts: 5 g/cm for C.S. and 3 g/cm for S.S. and other metals and
alloys
Abrasive blasting of carbon steel: according to standard SSPC-SP 10 with surface profile
of 50 75 m.
Abrasive blasting of aluminium, S.S. and HDG: according to standard SSPC-SP 7 in order
to produce a surface profile as follows:
Aluminium:
75 100 m
Stainless steel:
35 50 m
HDG:
50 75 m
For aluminium and stainless steel substrate non-metallic abrasive shall be used according to
the requirements listed in Chapter 3.2.1 of this Specification.
Power tool clearing may be used only to abrade plastic substrate only and to clean or abrade
surfaces requiring repair work. In no circumstances power tool cleaning shall be used for the
surface preparation of any metallic substrate.
7.4.4
PFP Application
The PFP system is listed in the paint system sheets Nos. 012 and 013 of the Enclosures of
this Specification.
Type and DFT of the primer shall be approved by the PFP material manufacturer. The written
approval shall be submitted to the Company before commencement of the primers
application.
The adhesion of the primer shall be in any case not less than 10 MPa measured with
hydraulic instrument (PAT) in accordance with standard ASTM 4541.
When the structure or components to be fireproofed have an operating temperature in the
range of 80 e 150C, a suitable epoxy based thermal insulation material shall be installed
between the substrate and the PFP system.
In order to assure that the char formed during fire exposure remains in place to insulate the
substrate, carbon and glass fibre mesh reinforcement shall be installed during PFP
application. The mesh reinforcement shall be installed at mid-depth of total PFP system
thickness and selected in accordance with the requirements of competent authority.
PFP thickness shall be fully in accordance with the certified design class of surface to protect
as defined by the Project Technical Specification.
The tolerance of the average PFP system thickness shall be in the range of 0 and +2 mm.
The PFP shall be applied in accordance with the recommendations and instruction reported
in PDS published by the manufacturer and approved by Company including mixing
equipments, application method, curing and inspection, method for measuring wet and dry
thickness, repairs.
All working steps (substrate conditions, surface preparation, primers, application, topcoats,
etc.) shall be inspected and accepted by the PFP manufacturer.
Contractor shall demonstrate that both the its company and the personnel who will be directly
involved on the project as well as the specialised equipment intended to be used, are certified
by the Manufacturer of the proposed PFP system.
A detailed QCP prepared by the Contractor shall be submitted to the Company for approval
before commencement of the work. This shall include all the working steps, without
exceptions, of the PFP application.
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Once that the PFP is cured, and before the application of topcoat, the thickness shall be
checked to verify the conformity with the specified requirements. For this purpose holes,
which frequency and number shall be clearly specified in the QCP and approved by the
Company, shall be drilled down to the substrate. The holes shall be marked and filled with
fresh material immediately after the readings. Where feasible, ultrasonic techniques may be
used as an alternative to verify the thickness of the coating.
On horizontal surfaces and cavities, adequate water drainage shall be ensured. Areas, which
are difficult to access for spraying of PFP, shall be boxed, to the possible extent, before the
application of the PFP.
7.4.5
PFP Repairs
The damaged area shall be removed and the edge around the area shall be cut back to solid
materials. Adequate overlap with existing reinforcement shall be ensured. If the area is
2
greater than 0,025 m , the mesh shall be replaced and secured to the substrate. If the
corrosion protection is damaged, the area shall be abrasive blast cleaned according to
standard SSPC-SP 10 and coated as originally specified.
8.
8.1
8.2
Mixing and handling of coating material shall be performed in areas that are not judged
to be dangerous and where air can circulate freely;
Storage of coating material shall be done as reported in item 2.8 of this Specification;
Disposal of residual materials (spent abrasives, coating materials, solvent, etc.) shall be
performed fully in accordance with rules, regulations and laws in force in the country
where the coating work is performed.
9.
9.1
GENERAL
Contractor shall comply with all requirements for Quality Management and Quality Assurance
that are defined in the applicable Quality and Execution Requirements Specification
attached to the invitation to bid.
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9.2
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PRE-JOB MEETING
Before the beginning of the works a pre-job meeting shall be held with attendance of the
representatives of all involved parties (Company, Contractor, Coating Manufacturer,
Subcontractors and Coating Third-Party Inspector). The purpose of the meeting is to clarify
and agree the production procedures, qualification tests, checks and inspections program,
report forms and any other necessary requirements to achieve the correct job execution.
9.3
9.4
9.4.1
Contractor
The Contractor shall nominate in-house inspector responsible for performing quality control
functions according to the Quality Control Plan (QCP). The inspector shall have adequate
experience of the specific coating process to inspect and/or to test. A statement reporting the
inspectors name and the list of the coating work experiences shall be included to QCP when
submitted to the Company approval.
The Contractors inspector shall perform all necessary QC checks and tests to ensure that
work complies with the approved QCP and with the specific requirements defined by
Company.
9.4.2
Paint manufacturer
The Paint Manufacturer shall provide technical support whenever work is performed.
The Paint Manufacturer representative shall verify that the paintworks are properly performed
and he shall, through visits and inspections as necessary, assure the correct application of
the paint according to the requirements.
9.4.3
Third-Party Inspection
In addition to the in-house inspector defined in item 9.4.1 above, the Company shall reserve
the right to appoint an independent third-party inspector, who shall verify and confirm that the
execution of every working step complies with the requirements of the Specification.
The independent third-party inspector shall verify the QC testing carried out by the
Contractor, and prepare written reports that shall be submitted to both Contractor and
Company, and to Paint Manufacturer when requested.
9.4.4
Certification of personnel
All personnel involved in the inspection process and defined in items 9.4.1, 9.4.2 and 9.4.3
shall be NACE Level 3 or FROSIO Certified, and shall have adequate experience in the Oil &
Gas industry.
9.5
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Preliminary test
Before the start of the coating works the inspections and tests listed in Table 1 shall be
performed and in particular:
9.5.2
Compliance of all documents (shipping, packing list, marking, PDS, MSDS, etc.).
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Figure 2
9.5.3
Final Inspection
Once coating works are finished, the Contractor shall perform all inspection and tests related
to the paint or coating system as specified in Table 1.
All the data collected during inspections and tests shall be reported in a proper form.
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Test Type
Method
Frequency
Acceptance Criteria
Preliminary Tests
1.1
Visual
All
1.2
Containers integrity
Visual
All
1.3
Shelf life
Visual
All
ISO 8501-3
100%
Surface Preparation
3.1
Environmental conditions
ISO 8502-4
3.2
100%
3.3
Pre-cleaning of surfaces
SSPC-SP 1
100%
3.4
Visual
100%
3.5
Compressed air
ASTM D4285
Every Shift
3.6
Abrasive materials
ISO 11127-6
Every Shift
3.7
SSPC-VIS 1
100%
3.8
SSPC-VIS 3
100%
3.9
Roughness
NACE RP0287
3.10
Dust test
ISO 8502-3
3.11
ISO 8502-6
ISO 8502-9
Coating Application
4.1
WFT
Metallic Comb
Gauge
Methodically during
application
4.2
ISO 8502-3
4.3
ISO 19840
100% of surfaces
4.4
ASTM D 4752
Conform to Level 5
4.4
Adhesion
ASTM D 4541
TYPE III
4.5
Visual examination
Visual and
ISO 4628 1 6
100% of surfaces
No sagging, contaminations,
orange peel, cracking, blistering
rust damages and any other defects
(1) Number and location shall be defined and agreed during pre-job meeting
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10.
10.1
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Before to start the activity the Contractor shall submit to the Company the following
documents:
10.2
Working procedures;
Plan and schedule of operation for surface preparation and application of each coat of
the paint system;
Characteristics of storage area and location where the paint and coating material will be
stored;
Plan of inspections (QCP) to be performed before, during and after coating operations;
10.3
Inspections and tests performed and the relevant results, including final acceptance
reports;
11.
11.1
APPENDIXES
11.2
Appendix A
Appendix B
Appendix C
Appendix D
Appendix E
Appendix F
ENCLOSURES
Eni S.p.A.
Exploration & Production Division
FUNCTIONAL SPECIFICATION
APPENDIX A
CORROSION PROTECTION FOR OFFSHORE STRUCTURES AND MODULES
20000.VAR.PAI.FUN
Rev. 3
March 2010
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix A - Page 2 of 10
CONTENT
1.
1.1
1.2
1.3
GENERAL......................................................................................................................... 3
INTRODUCTION............................................................................................................... 3
SCOPE.............................................................................................................................. 3
REFERENCE STANDARDS............................................................................................. 3
2.
2.1
2.2
2.3
3.
3.1
3.2
3.2.1
3.2.2
3.3
Eni S.p.A.
Exploration & Production Division
1.
GENERAL
1.1
INTRODUCTION
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix A - Page 3 of 10
This Appendix is an integral part of the Functional Specification 20000 VAR.PAI.FUN Rev. 3
and for no reason shall be used separately. All requirements, standards and provisions
reported in the general part of the Specification are fully applicable to this Appendix.
1.2
SCOPE
This Appendix defines the paint systems that can be applied on different areas of Offshore
structures and equipments, associated with the production of oil and gas.
Besides the exceptions described in item 1.2 of the Specification, the requirements of this
Appendix do not cover corrosion protection of external and internal surfaces of any type of
Onshore structures.
1.3
REFERENCE STANDARDS
In addition to the standards listed in the general part of the Specification, this Appendix refers
to the last issue of the standards listed below:
ISO 13628-1
ISO 13628-4
2.
2.1
GENERAL
The selection of paint systems that can be applied on the external and internal areas of
structures and facilities included those in immersion, shall be done according to the general
requirements provided in item 2.3 of the Specification.
In following Table A-1 the various areas of the offshore structures are listed; for each one the
suitable paint systems are defined based on the operating temperature and type of substrate.
The operating temperature and the climatic conditions in which the structure and equipments
are located will be defined in the Project Technical Specification.
The selection of topcoat colour shade shall be made according to the requirements listed for
each area in Table A-2.
The different areas have been codified with an univocal number, reported in each paint
system sheet attached to the Specification.
2.2
CODINGS
The paint systems that can be applied are defined with the following criteria:
a) Internal or external area of the structure, equipment or component,
b) Type of substrate,
c) Minimum and maximum operative temperature,
The different types of substrates, listed in Table A-1, are identify as follows:
CS:
SCS:
SS:
HDG:
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Appendix A - Page 4 of 10
2.3
LA:
SURFACES DEFINITION
In the following Table A-1 for each Offshore area the applicable paint systems are listed.
TABLE A-1 PAINT SYSTEMS FOR OFFSHORE STRUCTURES AND MODULES
ITEM
AREA DESCRIPTION
1.
1.1
OPERATING
TEMPERATURE
PAINT SYSTEM
CS-SCS
SS
HDG-LA
80C
001
N.A.
N.A.
002
N.A.
N.A.
1.2
Jacket
80C
003
N.A.
N.A.
1.3
Risers
90C
028
029
030
N.A.
N.A.
2.
SPLASH-ZONE
2.1
Splash-Zones Structures
N.A.
N.A.
N.A.
N.A.
80C
003
Alt. 025
3.
EXTERNAL SURFACES
3.1
3.1.1
80C
004
Alt. 027
80C
001
N.A.
N.A.
80C
004
N.A.
012
3.2.2
Access walkways
80C
004
N.A.
012
3.2.3
Escape walkways
80C
005
N.A.
N.A.
3.2.4
80C
005
N.A.
N.A.
3.3
3.3.1
80C
004
012
012
3.3.2
80C
004
N.A.
N.A.
3.3.3
Deck Cranes
3.3.3.1
Crane foundations
80C
004
N.A.
N.A.
3.3.3.2
80C
004
N.A.
N.A.
3.3.3.3
80C
006
N.A.
N.A.
3.3.3.4
Crane Boom
80C
004
N.A.
012
3.3.4
Vent masts
80C
004
N.A.
012
3.3.5
80C
004
N.A.
012
3.3.6
80C
N.A.
N.A.
012
3.3.7
80C
N.A.
012
N.A.
4.1
4.1.1
004
012
012
3.1.2
3.2
Exposed Decks
3.2.1
80C
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Appendix A - Page 5 of 10
AREA DESCRIPTION
OPERATING
TEMPERATURE
PAINT SYSTEM
CS-SCS
SS
HDG-LA
007
011
N.A.
> 400C
008
011
N.A.
4.1.2
80C
004
012
012
4.1.3
80C
N.A.
N.A.
012
4.2
4.2.1
80C
009
010
N.A.
008
011
N.A.
> 400C
008
011
N.A.
80C
004
012
012
007
011
N.A.
PIPING
5.1
Un-insulated surfaces
5.1.1
> 400C
008
011
N.A.
5.1.2
80C
004
012
012
5.1.3
80C
004
012
012
5.2
Insulated Surfaces
5.2.1
80C
009
010
N.A.
008
011
N.A.
> 400C
008
011
N.A.
80C
004
N.A.
N.A.
013
014
014
6.1
6.2
6.3
80C
N.A.
N.A.
012
6.4
80C
005
N.A.
N.A.
HELIDECK
7.1
Helideck structure
80C
004
N.A.
N.A.
7.2.
80C
015
N.A.
N.A.
FLARE TOWER
8.1
Upper elevation
N.A.
N.A.
400C
008
Alt. 026
8.2
Intermediate elevation
007
N.A.
N.A.
8.3
Lower elevation
80C
013
N.A.
N.A.
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Appendix A - Page 6 of 10
AREA DESCRIPTION
OPERATING
TEMPERATURE
PAINT SYSTEM
CS-SCS
SS
HDG-LA
INTERNAL SURFACES
9.1
9.1.1
80C
016
N.A.
N.A.
9.1.2
80C
017
N.A.
N.A.
9.1.3
80C
016
N.A.
N.A.
9.1.4
80C
006
N.A.
N.A.
9.1.5
80C
006
N.A.
N.A.
9.2
Living Quarters
9.2.1
80C
016
N.A.
N.A.
9.2.2
80C
017
N.A
N.A
10
10.1
80C
018
N.A.
N.A.
10.2
80C
019
N.A.
N.A.
10.3
80C
022
N.A.
N.A.
10.4
Sewage Tanks
80C
020
N.A.
N.A.
10.5
80C
006
N.A.
N.A.
3.
COLOURS SELECTION
Paint systems shall be selected in accordance with project documentation and with enclosed
sheets.
The colours of the coatings, related to topcoats only, shall allow the identification of the
coated pipe or component, or it shall satisfy aesthetic and homogeneousness requirements.
For this purpose the criteria listed in this Appendix shall apply.
Colour definition refers to the RAL 840 HR Deutschen Normen Auschuss Standard.
All structures, 45 m high over sea level or higher, shall have the upper third painted with
orange and white bands, except, due to the elevate temperatures, the flare tower structures.
3.1
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20000.VAR.PAI.FUN
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Appendix A - Page 7 of 10
COLOUR
RAL
Orange
2004
White
9010
Orange
2004
Yellow (reflector)
Black (name)
1016
9005
Blue
5017
Aluminium
9006
Light Green
6011
Orange
2004
Green
White (H and lettering)
Yellow (circumference)
6028
9010
1023
7035
5017
Light Grey
7035
Red
White
3002
9010
Orange
2004
Red
3002
(1)
(1)
Orange
2004
Aluminium
9006
Signal Red
3002
Light Grey
7035
Conduits for cables, explosion proof boxes and cases, cable tray,
Blue
5012
Escape routes
Black
9005
Black
9005
Flare
Outside of living quarters module
Crane
Platform sign
Rotating electrical machines: electrical motors, alternators (excluded containers,
transformers, reactors)
Note
(1)
As defined in the Technical Project Specification or in accordance with the standard colour of the supplier.
3.2
3.2.1
General
In order to help the identification of the fluid and flow direction, the piping installed on the
offshore structures and on process modules shall be identified by application of coloured
bands, by means of paint or stickers.
The transported fluids in the pipe shall be identified by the combination of a background and
a coding colour according to the Table A-3.
Following general notes shall be taken into consideration:
1)
The identification colour shall be applied to the exterior of insulated and un-insulated
pipelines.
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Appendix A - Page 8 of 10
3.2.2
2)
3)
All paint used for colour banding shall be of the same paint system as applied on the
relevant pipelines. When stickers are used colour samples shall be submitted for
approval to the Company one month before application. Stickers have to be suitable for
offshore operative environment.
4)
The above mentioned bands shall be placed where the identification of the fluid is
necessary such as at junctions, at both sides of each valves, service appliance,
bulkhead and deck penetrations, etc.
Figure A.1
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Appendix A - Page 9 of 10
Table A-3
Piping identification colours
RAL CODE
BACKGROUND
COLOUR
CODING COLOR
Sulphuric acid
Violet 4005
FLUID
Background
Coding
Background
Red 3020
4005
3020
4005
Green 6024
Red 3020
6024
3020
6024
Sea water
Green 6024
Nero 9005
6024
9005
6024
Cooling water
Green 6024
Aluminium 9006
6024
9006
6024
Potable water
Green 6024
Orange 2004
6024
2004
6024
Produced water
Green 6024
Yellow 1023
6024
1023
6024
Fire fighting
Red 3020
Blu 5017
Red 3020
5017
3020
5017
Yellow 1023
Blue5012
1023
5012
1023
Yellow 1023
Blue5012
1023
5012
1023
3020
Bitumen
Nero 9005
Gas oil
Yellow 1023
1023
1011
1023
Orange 2004
Black 9005
2004
9005
2004
Orange 2004
Green 6024
2004
6024
2004
Yellow 1023
Black 9005
1023
9005
6024
Inert gas
Blue 5017
Yellow 1023
5017
1023
5017
Gasoline
Yellow 1023
Red 3020
1023
3020
1023
Diesel Oil
Yellow 1023
1023
1011
1023
Yellow 1023
Green 6024
1023
6024
1023
Orange 2004
Blue 5017
2004
5017
2004
Yellow 1023
1023
Fuel oil
8016
Crude oil
Yellow 1023
8016
1023
8016
Yellow 1023
White 9010
1023
9010
1023
Red 3020
Green 6024
3020
6024
3020
Violet 4005
Green 6024
4005
6024
4005
Steam
Red 3020
Vacuum
Blue 5017
White 9010
Oil
Foam
Basic solutions, Inhibition glycol
and hypoch.
9005
3020
5017
9010
5017
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3.3
20000.VAR.PAI.FUN
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Appendix A - Page 10 of 10
COLOUR
RAL
Yellow
1023
White
9010
Orange
2004
Grey
7042
Yellow
1023
White
9010
Yellow (background)
Black (Text)
1023
9005
1.
Structures
Process manifold
Grey
7042
Orange
2004
Orange
2004
Yellow
1023
4.1. Wellhead connector system, piping connectors, tree cap with connector, panel
for ROV operations, ROV attachment/intervention points, protection frame
Yellow
1023
Orange
2004
Yellow (Background)
Black (Text)
1023
9005
White
9010
Yellow
1023
Orange
2004
4.
Control system
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Exploration & Production Division
FUNCTIONAL SPECIFICATION
APPENDIX B
CORROSION PROTECTION OF ONSHORE FACILITIES
20000.VAR.PAI.FUN
Rev. 3
March 2010
Eni S.p.A.
Exploration & Production Division
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix B - Page 2 of 8
TABLE OF CONTENTS
1.
1.1
1.2
GENERAL......................................................................................................................... 3
INTRODUCTION............................................................................................................... 3
SCOPE.............................................................................................................................. 3
2.
2.1
2.2
2.3
3.
3.1
3.2
3.2.1
3.2.2
Eni S.p.A.
Exploration & Production Division
1.
GENERAL
1.1
INTRODUCTION
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix B - Page 3 of 8
This Appendix is an integral part of the Functional Specification 20000 VAR.PAI.FUN Rev. 3
and for no reason can be used separately. All requirements, standards and provisions
reported in the general part of the Specification are fully applicable to this Appendix.
1.2
SCOPE
This Appendix defines the paint systems that can be applied on different areas of Onshore
production plants and equipments, associated with the production of oil and gas.
Besides the exceptions described in item 1.2 of the Specification, the requirements of this
Appendix do not cover corrosion protection of external and internal surfaces of any type of
Offshore structures and any type of storage tanks.
2.
2.1
GENERAL
The selection of paint systems that can be applied on external and internal areas of
production plants included the equipments installed, shall be performed according to the
general requirements provided by item 2.3 of the Specification.
In following Table B-1 the various areas of production plant and facility are listed, and for
each one, the suitable paint systems are defined based on the operating temperature and
type of substrate. The operating temperature and the climatic conditions in which the
structure and equipments are located will be defined in the relevant Project Technical
Specification.
The selection of topcoat colour shade shall be made according to the requirements listed for
each areas in Table B-2.
The different areas have been codified with an univocal number, reported in each paint
system sheet attached to the Specification.
2.2
CODINGS
The paint systems that can be applied are defined with the following criteria:
a) Internal or external area of the structure, equipment or component,
b) Type of substrate,
c) Minimum and maximum operative temperature,
The different types of substrates, listed in Table B-1, are identified as follows:
2.3
CS:
SCS:
SS:
LA:
SURFACES DEFINITIONS
In the Table B-1 for each area of Onshore facility the applicable paint systems are listed.
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix B - Page 4 of 8
AREA DESCRIPTION
1.1
1.1.1
OPERATING
TEMPERATURE
PAINT SYSTEM
CS-SCS
SS
HDG-LA
80C
004
012
012
007
N.A.
N.A.
> 400C
008
N.A.
N.A.
1.1.2
80C
004
012
012
1.1.3
80C
004
N.A.
N.A.
1.2
80C
009
010
N.A.
008
011
N.A.
> 400C
008
011
N.A.
SHEDS
2.1
Structures
2.1.1
80C
004
012
012
2.1.2
80C
004
N.A.
N.A.
2.2
2.2.1
80C
004
012
012
3.1
80C
004
N.A.
012
3.2
80C
009
N.A.
N.A.
3.3
Internal surfaces :
3.3.1
80C
016
N.A.
N.A.
3.3.2
80C
017
N.A.
N.A.
3.3.3.
80C
016
N.A.
N.A.
3.3.4
80C
006
N.A.
N.A.
3.3.5
80C
006
N.A.
N.A.
4.1
Un-insulated surfaces
4.1.1
80C
004
012
012
007
011
N.A.
> 400C
008
011
N.A.
4.1.2
80C
004
012
012
4.1.3
80C
004
012
012
4.2
Insulated surfaces
4.2.1
80C
009
010
N.A.
008
011
N.A.
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20000.VAR.PAI.FUN
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Appendix B - Page 5 of 8
AREA DESCRIPTION
OPERATING
TEMPERATURE
PAINT SYSTEM
CS-SCS
SS
HDG-LA
> 400C
008
011
N.A.
80C
001
N.A.
N.A.
80C
004
012
012
007
011
N.A.
> 400C
008
011
N.A.
4.3
5.1
Un-insulated surfaces
5.1.1
5.1.2
80C
004
012
012
5.1.3
80C
004
012
012
5.2
Insulated Surfaces
5.2.1
80C
009
010
N.A.
008
011
N.A.
> 400C
008
011
N.A.
80C
003
N.A.
N.A.
N.A.
N.A.
5.3
5.3.1
FLARE TOWER
6.1
Upper elevation
008
400C
Alt. 026
6.2
Intermediate elevation
007
N.A.
N.A.
6.3
Lower elevation
80C
013
N.A.
N.A.
PYLONS AND POLES FOR POWER LINES, LIGHTING EQUIPEMNT, RADIO RELAY STATIONS, ETC.
7.1
External surfaces
3.
80C
004
012
COLOURS SELECTION
Paint systems shall be selected in accordance with project documentation and with enclosed
sheets.
The colours of the coatings, related to topcoats only, shall allow the identification of the
coated pipe or component, or it shall satisfy aesthetic and homogeneousness requirements.
For this purpose the criteria listed in this Appendix shall apply.
Colour definition refers to the RAL 840 HR Deutschen Normen Auschuss Standard.
All structures, 45 m high over sea level or higher, shall have the upper third painted with
orange and white bands, except, due to the elevate temperatures, the flare tower structures.
3.1
012
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20000.VAR.PAI.FUN
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Appendix B - Page 6 of 8
Table B-2
Decorative Colours for Onshore Facility
APPLICATION
COLOUR
RAL
Signal green
6024
Handrails
Signal yellow
1023
Aluminium
9006
Fire-fighting pipes
Red
3020
Black
9005
Blue
5012
Aluminium
9006
Light grey
7035
Tooling machines
Light green
6011
Blue
5017
Aluminium
9006
7035
5017
Orange
White
2004
9010
3.2
3.2.1
General
In order to help the identification of the fluid and flow direction, the piping installed on the
offshore structures and on process modules shall be identified by application of coloured
bands, by means of paint or stickers.
The transported fluids in the pipe shall be identified by the combination of a background and
a coding colour according to the Table B-3.
Following notes shall be taken into consideration:
1)
The identification colours shall be applied to the exterior of insulated and un-insulated
pipelines.
2)
3)
All paint used for colour banding shall be of the same paint system as applied on the
relevant pipelines. When stickers are used colour samples shall be submitted for
approval to the Company one month before application. Stickers have to be suitable for
the onshore operative environment .
4)
The above mentioned bands shall be placed where the identification of the fluid is
necessary such as at junctions, at both sides of each valves, service appliance,
bulkhead and deck penetration, etc.
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix B - Page 7 of 8
Table B-3
Piping identification colours
RAL CODE
BACKGROUND
COLOUR
CODING COLOUR
Sulphuric acid
Violet 4005
FLUID
Background
Coding
Background
Red 3020
4005
3020
4005
Green 6024
Red 3020
6024
3020
6024
Sea water
Green 6024
Black 9005
6024
9005
6024
Cooling water
Green 6024
Aluminium 9006
6024
9006
6024
Potable water
Green 6024
Orange 2004
6024
2004
6024
Produced water
Green 6024
Yellow 1023
6024
1023
6024
Blue 5017
Red 3020
5017
3020
5017
Yellow 1023
Blue 5012
1023
5012
1023
Yellow 1023
Blue 5012
1023
5012
1023
Bitumen
Black 9005
Gas oil
Yellow 1023
1023
1011
1023
Orange 2004
Black 9005
2004
9005
2004
Orange 2004
Green 6024
2004
6024
2004
Yellow 1023
Black 9005
1023
9005
6024
Inert gas
Blue 5017
Yellow 1023
5017
1023
5017
Gasoline
Yellow 1023
Red 3020
1023
3020
1023
Diesel Oil
Yellow 1023
1023
1011
1023
Yellow 1023
Green 6024
1023
6024
1023
Orange 2004
Blue 5017
2004
5017
2004
Yellow 1023
1023
Fuel oil
8016
Crude oil
Yellow 1023
8016
1023
8016
Oil
Yellow 1023
White 9010
1023
9010
1023
Yellow 1023
1023
1011
1023
Red 3020
Green 6024
3020
6024
3020
Violet 4005
Green 6024
4005
6024
4005
Steam
Red 3020
Vacuum
Blue 5017
White 9010
Foam
Basic solutions Inhibition glycol and
hypoch.
9005
3020
5017
9010
5017
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20000.VAR.PAI.FUN
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Appendix B - Page 8 of 8
3.2.2
Figure B.1
Eni S.p.A.
Exploration & Production Division
FUNCTIONAL SPECIFICATION
APPENDIX C
LINING AND COATING FOR STORAGE AND PROCESS TANKS
20000.VAR.PAI.FUN
Rev. 3
March 2010
Eni S.p.A.
Exploration & Production Division
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix C - Page 2 of 8
TABLE OF CONTENTS
1.
1.1
1.2
GENERAL ....................................................................................................................................3
INTRODUCTION..........................................................................................................................3
SCOPE.........................................................................................................................................3
2.
2.1
2.2
2.3
3.
3.1
3.2
3.2.1
3.2.2
COLOURS SELECTION..............................................................................................................5
DECORATIVE COLOURS FOR STORAGE TANKS (ONSHORE) .............................................5
IDENTIFICATION COLOURS FOR STORAGE TANKS PIPING ................................................6
General.........................................................................................................................................6
Coloured bands for piping ............................................................................................................8
Eni S.p.A.
Exploration & Production Division
1.
GENERAL
1.1
INTRODUCTION
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix C - Page 3 of 8
This Appendix is an integral part of the Functional Specification 20000 VAR.PAI.FUN Rev. 3
and for no reason can be used separately. All requirements, standards and provisions
reported in the general part of the Specification are fully applicable to this Appendix.
1.2
SCOPE
This Appendix defines the paint systems that can be applied on different areas of storage and
process tanks of Onshore facilities, associated with the production of oil and gas.
Besides the exceptions described in item 1.2 of the Specification, the requirements of this
Appendix do not apply to the corrosion protection of Offshore and Onshore facility.
2.
2.1
GENERALE
The selection of paint systems that can be applied on external and internal areas of
production plants included the equipments installed, shall be performed according to the
general requirements provided by item 2.3 of the Specification.
In following Table C-1 the various areas of the storage and process tanks are listed, and for
each one, the suitable paint systems are defined based on the operating temperature, type of
substrate and the fluid stored or contained. The operating temperature and the climatic
conditions in which the structure and equipments are located will be defined in the relevant
Project Technical Specification.
The selection of topcoat colour shade shall be made according to the requirements listed for
each areas in Table C-2.
The different areas have been codified with an univocal number, reported in each paint
system sheet attached to the Specification.
2.2
CODINGS
The paint systems that can be applied are defined with the following criteria:
a) Internal or external area of the structure, equipment or component,
b) Type of substrate,
c) Minimum and maximum operative temperature,
The different types of substrates, listed in Table B-1, are identified as follows:
2.3
CS:
SCS:
SS:
LA:
SURFACES DEFINITIONS
In the following Table C-1 for the various area of the storage and process tanks the
applicable paint systems are listed.
.
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20000.VAR.PAI.FUN
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Appendix C - Page 4 of 8
TABLE C-1 PAINT SYSTEM APPLICABLE TO STOARAGE TANKS INTERIOR AND EXTERIOR
ITEM
AREA DESCRIPTION
OPERATING
TEMPERATURE
PAINT SYSTEM
CS-SCS
CS-SCS
1.1
Exterior
1.1.1
< 80C
004
N.A.
N.A.
1.1.2
Floating roof
< 80C
004
N.A.
N.A.
1.1.3
< 80C
004
012
012
1.2
1.2.1
Shell
< 80C
009
N.A.
N.A.
1.3
Interior
1.3.1
< 80C
021
N.A.
N.A.
1.3.2.
< 80C
006
N.A.
N.A.
2.1
Exterior
2.1.1
< 80C
004
N.A.
N.A.
2.1.2
Floating roof
< 80C
004
N.A.
N.A.
2.1.3
< 80C
004
012
012
2.2
Interior
2.2.2
006
N.A.
N.A.
REFINED PRODUCTS TANKS (naphtha, chersonese, jet fuel, gasoline, aromatic products, etc.)
3.1
Exterior
3.1.1
< 80C
004
N.A.
N.A.
3.1.2
Floating roof
< 80C
004
N.A.
N.A.
3.1.3
< 80C
004
012
012
3.2
Interior
3.2.1
< 80C
020
N.A.
N.A.
3.2.2
< 80C
023
N.A.
N.A.
3.2.3
006
N.A.
N.A.
4.1
Exterior
4.1.1
< 80C
004
N.A.
N.A.
4.1.2
< 80C
004
012
012
4.2
Interior
4.2.1
< 80C
022
N.A.
N.A.
5.1
Exterior
5.1.1
< 80C
004
N.A.
N.A.
< 80C
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20000.VAR.PAI.FUN
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Appendix C - Page 5 of 8
TABLE C-1 PAINT SYSTEM APPLICABLE TO STOARAGE TANKS INTERIOR AND EXTERIOR
ITEM
AREA DESCRIPTION
OPERATING
TEMPERATURE
5.1.2
< 80C
5.2
Interior
5.2.1
6.1
Exterior
6.1.1
< 80C
6.1.2
< 80C
6.2
Interior
6.2.1
7.1
Exterior
7.1.1
PAINT SYSTEM
CS-SCS
CS-SCS
004
012
012
020
N.A.
N.A.
004
N.A.
N.A.
004
012
012
< 80C
018
N.A.
N.A.
< 80C
004
N.A.
N.A.
7.1.2
< 80C
004
012
012
7.2
Interior
7.2.1
< 80C
020
N.A.
N.A.
8.1
Exterior
8.1.1
< 80C
004
N.A.
N.A.
8.1.2
< 80C
004
012
012
8.2
Interior
8.2.1
< 80C
019
N.A.
N.A.
BURRIED TANKS
9.1
< 80C
024
N.A.
N.A.
3.
COLOURS SELECTION
< 80C
Paint systems shall be selected in accordance with project documentation and with enclosed
sheets.
The colours of the coatings, related to topcoats only, shall allow the identification of the
coated pipe or component, or it shall satisfy aesthetic and homogeneousness requirements.
For this purpose the criteria listed in this Appendix shall apply.
Colour definition refers to the RAL 840 HR Deutschen Normen Auschuss Standard.
3.1
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Appendix C - Page 6 of 8
Table C-2
Decorative Colours for Storage and Process Tanks
RAL COLOUR
APPLICATION
Roof
Shell
Bottom Strake
Gasoline
Aluminium 9006
Aluminium 9006
Aluminium 9006
Diesel Oil
Aluminium 9006
Aluminium 9006
Black 9005
Black 9005
Grey 7035
Black 9005
Crude Oil
Aluminium 9006
Aluminium 9006
Black 9005
Water
Aluminium 9006
Aluminium 9006
Green 6024
Aluminium 9006
Aluminium 9006
Red 3002
Foaming liquid
Red 3002
Red 3002
Red 3002
Sulphuric acid
Aluminium 9006
Aluminium 9006
Orange 2004
Glycol amine
Aluminium 9006
Aluminium 9006
Violet 4005
TANKS EXTERIOR
Handrails
Aluminium 9006
3.2
3.2.1
General
Red 3020
Black 9005
Light Blue 5012
In order to help the identification of the fluid and flow direction, the piping installed on the
offshore structures and on process modules shall be identified by application of coloured
bands, by means of paint or stickers.
The transported fluids in the pipe shall be identified by the combination of a background and
a coding colour according to the Table C-3.
Following notes shall be taken into consideration:
1)
The identification colours shall be applied to the exterior of insulated and un-insulated
pipelines.
2)
3)
All paint used for colour banding shall be of the same paint system as applied on the
relevant pipelines. When stickers are used colour samples shall be submitted for
approval to the Company one month before application. Stickers have to be suitable for
the onshore operative environment .
4)
The above mentioned bands shall be placed where the identification of the fluid is
necessary such as at junctions, at both sides of each valves, service appliance,
bulkhead and deck penetration, etc.
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix C - Page 7 of 8
Table C-3
Piping identification colours
RAL CODE
BACKGROUND
COLOUR
CODING COLOUR
Sulphuric acid
Violet 4005
FLUID
Background
Coding
Background
Red 3020
4005
3020
4005
Green 6024
Red 3020
6024
3020
6024
Sea water
Green 6024
Black 9005
6024
9005
6024
Cooling water
Green 6024
Aluminium 9006
6024
9006
6024
Potable water
Green 6024
Orange 2004
6024
2004
6024
Produced water
Green 6024
Yellow 1023
6024
1023
6024
Blue 5017
Red 3020
5017
3020
5017
Yellow 1023
Blue 5012
1023
5012
1023
Yellow 1023
Blue 5012
1023
5012
1023
Bitumen
Black 9005
Gas oil
Yellow 1023
1023
1011
1023
Orange 2004
Black 9005
2004
9005
2004
Orange 2004
Green 6024
2004
6024
2004
Yellow 1023
Black 9005
1023
9005
6024
Inert gas
Blue 5017
Yellow 1023
5017
1023
5017
Gasoline
Yellow 1023
Red 3020
1023
3020
1023
Diesel Oil
Yellow 1023
1023
1011
1023
Yellow 1023
Green 6024
1023
6024
1023
Orange 2004
Blue 5017
2004
5017
2004
Yellow 1023
1023
Fuel oil
8016
Crude oil
Yellow 1023
8016
1023
8016
Oil
Yellow 1023
White 9010
1023
9010
1023
Yellow 1023
1023
1011
1023
Red 3020
Green 6024
3020
6024
3020
Violet 4005
Green 6024
4005
6024
4005
Steam
Red 3020
Vacuum
Blue 5017
White 9010
Foam
Basic solutions Inhibition glycol and
hypoch.
9005
3020
5017
9010
5017
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Appendix C - Page 8 of 8
3.2.2
Figure C.1
Eni S.p.A.
Exploration & Production Division
FUNCTIONAL SPECIFICATION
APPENDIX D
PRE-QUALIFICATION AND CHARACTERISATION REQUIREMENTS FOR
COATING MATERIALS AND PAINT SYSTEMS
20000.VAR.PAI.FUN
Rev. 3
March 2010
Eni S.p.A.
Exploration & Production Division
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix D - Page 2 of 14
TABLE OF CONTENTS
1.
1.1
1.2
1.3
1.4
GENERAL......................................................................................................................... 3
INTRODUCTION............................................................................................................... 3
SCOPE.............................................................................................................................. 3
DEFINITIONS ................................................................................................................... 3
REFERENCE STANDARDS............................................................................................. 3
2.
2.1
2.2
2.2.1
2.2.2
2.3
3.
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.2.1
3.2.2
3.2.3
4.
5.
SAFETY .......................................................................................................................... 12
Eni S.p.A.
Exploration & Production Division
1.
GENERAL
1.1
INTRODUCTION
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix D - Page 3 of 14
This Appendix is an integral part of the Functional Specification 20000 VAR.PAI.FUN Rev. 3
and for no reason shall be used separately. All requirements, standards and provisions
reported in the general part of the Specification are fully applicable to this Appendix.
1.2
SCOPE
This Appendix defines the requirements for the analytical determinations to be implemented
for the characterisation and qualification of coating materials and paint systems, reported in
the sheets enclosed to the Functional Specification 20000.VAR.PAI.FUN. Rev. 3.
1.3
DEFINITIONS
In addition to the definitions listed in the General Section of the Specification, in this Appendix
the following definitions and terms are assumed:
1.4
Finger printing
Pre-qualification
Qualification
Specification
REFERENCE STANDARDS
In addition to the standards listed in the General Section of the Specification, this Appendix
refers to the last issue of following standards:
ASTM D-520
ASTM D 2372
ASTM D 2621
ASTM D 4541
ASTM G 14
ASTM G 85
ISO 1248
ISO 1514
Eni S.p.A.
Exploration & Production Division
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix D - Page 4 of 14
ISO 1517
ISO 2811
ISO 2812-1
ISO 2812-2
ISO 3233
Paints and varnishes Determination of percentage volume of nonvolatile matter by measuring the density of a dried coating.
ISO 3251
ISO 3549
ISO 3679
ISO 4628
Part 1 6
ISO 4629
Binders for paints and varnishes - Determination of hydroxyl value Titrimetric method
ISO 6745
ISO 7142
ISO 10601
ISO 11908
ISO 11909
ISO 12944-5
ISO 12944-6
ISO 14680-2
ISO 15711
ISO 20340
NACE SP0108
NACE TM0404
Eni S.p.A.
Exploration & Production Division
2.
2.1
GENERAL
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix D - Page 5 of 14
Qualification requirements shall apply to all coating materials and paint systems provided by
the Specification. In the section Specific Requirements of each Paint System Sheet the
qualification tests required for the specific paint system are listed.
The Paint Manufacturer shall arrange, at its own expenses, all tests required by this
Appendix. The tests shall be performed and documented by independent laboratory, qualified
and approved by the Company. The Company reserve the right to attend and inspect the
tests execution.
The qualification of a coating material or coating system is not binding for the Company,
which shall select, at its sole discretion, coatings that are added to the qualified coatings list.
The qualification of a defined paint system is not binding for the Company that could select,
at its discretion, one of the paint systems included in the list of Companys approved paint
system list.
The Companys qualification is given for an open-ended term. However the Company reserve
the right to require at any time the repetition of one or more of the qualification tests in order
to verify the quality of the coating or as consequence of possible coating failure. If the result
of one or more tests is negative, the qualification will be cancelled.
Any modification, even if considered minor, to the formulation or components of a coating
material or of a coating system already qualified by the Company, shall be notified in writing
to the Company. The Company reserves the right to require the performance of part or all of
the tests, or to accept or reject the modified product, without further tests. The modified
coating material or system - when qualified - may be used in place of the previous one or as
an alternative.
Under no circumstance the Company approval of a coating system shall be considered a
guarantee from the Company related to the coating materials and repair products and they
performance, but just an approval to use it.
2.2
QUALIFICATION PROCEDURE
The qualification process of one or more paint systems develops in to two separate steps:
2.2.1
a)
Step 1 - Pre-Qualification
b)
Step 1 - Pre-Qualification
Any Paint Manufacturer that intends to qualify one or more of its coating systems shall inform
the Company in writing.
The application documentation shall include the following data:
a)
b)
Commercial (trade) name of the coating material forming the paint system and DFT, as
listed in Paint System Sheet of the Specification.
c)
d)
e)
Finger printing Infrared scans of each component of a coating material with and without
pigment. Paint Manufacturers Product Quality Manager shall certify the finger printing;
f)
Name and address of the laboratory where the tests will be performed;
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20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix D - Page 6 of 14
To proceed to Step 2 of characterisation and test, the Paint Manufacturer shall receive the
written approval of the Company.
The pre-qualification process is shown in Figure 1, provided for information and clarification
only.
Documentation for
each coating material
and paint system
ENI
Negative
PAINT MANUFACTURER
Comments
(Positive or Negative)
Positive
Step 2
Qualification Tests
2.2.2
Send to the appointed laboratory the complete details of the coating materials and of the
paint systems to be tested,
b)
Inform the Company and the laboratory about the program for the panels preparation,
c)
d)
In conjunction with the laboratory, prepare the program of the tests and forward it to the
Company.
When the tests are completed the laboratory shall prepare a report that shall be sent to the
Company and to Paint Manufacturer.
The results of tests shall be evaluated and analysed by the Company that shall inform in
writing the Paint Manufacturer if the paint system has been qualified or not.
The characterisation and tests process is shown in Figure 2, provided for information and
clarification only.
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix D - Page 7 of 14
PAINT
MANUFACTURER
Documentation for
each coating material
and paint system
ENI
Independent
Laboratory
Tests Programme
Tests
execution
Panels
Preparation
Inspection
ENI
Report of the tests
Data evaluation
and analysis
Negative
PAINT SYSTEM
QUALIFIED
2.3
Comments
(Positive or Negative)
Positive
EXCEPTIONS
For the paint systems intended to be applied on the internal surfaces of storage tanks and of
tanks of offshore facilities only the Step 1 Pre-qualification shall apply. In this case the Paint
Manufacturer shall submit to Company approval all data, documents and evidence proving
that the proposed paint system is suitable for the intended service and for the fluid intended
to be contained in the tank or vessel and/or to meet all other requirements provided in the
Specification and on the Paint System Sheet.
3.
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2) Tests for the characterisation of paint systems to verify its suitability and performance in
the intended environment and service.
Tests and analysis of qualification should be performed at the laboratories of the Paint
Manufacturer itself subject to audit and assessment of the Company on the real capability
(including equipment, instruments, and organising structure in general) of the laboratory to
perform the tests required in Table D.3 of this Appendix. The Paint Manufacturer shall
prepare a detailed testing program, in which timing and place of panels preparation and those
for tests execution shall be provided; the program shall be sent previously to the Company,
which besides having free access to the Paint Manufacturer laboratory, it reserves the right to
attend to the tests, as its discretion, without notice.
3.1
CHARACTERISATION TESTS
3.1.1
j)
k) Non-volatile matter in volume of the mixed product (ISO 3233), the value of which shall
be obtained at (23 2)C and (50 5)% RH;
l)
Density of the mixed product (according to the appropriate part of the standard ISO
2811), the value of which shall be obtained at (23 2)C and (50 5)% RH;
m) Pot Life of the mixed product, the value of which shall be obtained at (23 2)C and (50
5)% RH;
n) Flash point of each component (ISO 3679);
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o) Drying time of the coating surface, the value of which shall be obtained at (23 2)C and
(50 5)% RH;
p) Time to full cure the value of which shall be obtained at (23 2)C and (50 5)% RH;
q) Recommended thinner (name and/or number);
r)
TABLE D.1
Test Type
Standard/Method
Acceptance criteria
Specific Gravity
ISO 2811
At (23 2)C and (50 5)% RH
Solid content
ISO 3233
At (23 2)C and (50 5)% RH
Pot Life
(mixed product)
Flash point
ISO 3679
Dry Time
ISO 1517
At (23 2)C and (50 5)% RH
For two-pack products, the tests shall be performed both for the base and the curing agents.
Shop-primers (pre-fabrication primers) shall not be tested.
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3.1.3
3.1.4
TABLE D.2
Data of issue:
Base
Curing Agent
Test result
Test result
Name of paint:
Name of Paint Manufacturer
Batch number
Production date
Main Parameters
Test Method
Binder content (by mass)
By difference
2%
2%
ISO 14680-2
2%
2%
Infrared spectra
ASTM D 2372
ASTM D 2621
ISO 3251
Density
Appropriate part of
ISO 2811
0,05 g/ml
0,05 g/ml
Ash
ISO 14680-2
3%
3%
1%
1%
1%
1%
1%
1%
Al
1%
1%
Optional Parameters
Zn metal/Total Zn
Fe
Pigment content (by mass)
2%
ISO 14680-2
Epoxy
ISO 7142
OH
ISO 4629
ISO 11908
Isocyanate
ISO 11909
3.2
3.2.1
General
The Paint Manufacturer shall supply to the appointed laboratory a sufficient quantity of
coating material forming the paint systems, together with detailed mixing and application
instructions. The Paint Manufacturer shall also supply a sufficient number of test panels as
defined in the next item. The laboratory shall perform the necessary coating work on the
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samples (surface preparation, application, inspection and reporting) fully in accordance with
the requirements provided in the general part of the Specification.
If the laboratory is unable to perform the coating work, it shall be Paint Manufacturers duty to
perform the work in another location provided that the Company is informed and the
requirements of the Specification and this Appendix are carefully followed. The selected
laboratory shall supervise, record and report all coating work steps. The Company reserve
the right to attend during preparation of samples.
3.2.2
Panels preparation
As a general rule the tests shall be performed on steel panels 5 - 6 mm thick in accordance
with the standard ISO 1514 or, for particular tests, as defined in this Appendix.
For each tests, 2 sets of 4 panels shall be prepared. Both sets shall be identified and than
one shall be used for the test, while the other shall be kept by the laboratory for possible
further checks and controls.
Panels shall be cleaned and painted with the complete paint system, for which the Paint
Manufacturer has required the qualification, according to the requirements listed in the paint
system sheets, as well as those provided by the Specification, including inspections, controls
and testing reports of each working step.
If in the paint system sheet the possibility to apply the paint system over shop-primed surface
is provided, the tests shall be performed on panels painted with the shop-primer, which
become an integral part of the paint system subject of the qualification. Shop-primer, not
necessarily produced by the same Paint Manufacturer of the paint system, shall be of type
required by item 2.6 of the Specification. The paint system shall be in any case tested with
and without shop-primer and shall satisfy the acceptance criteria provided by this Appendix.
Paint systems, intended to be applied on galvanised steel, on stainless steel or special alloys,
shall be tested using panels of the same material provided by the paint system sheet,
following the requirements and the procedures of the Specification.
Once coated, the panels may be tested immediately after complete curing or properly stored.
However the tests shall be executed within 3 months from the preparation of the panels.
3.2.3
Qualification tests
One set of panels, prepared as described on the previous item 3.2.2 shall be subject to the
tests required in the Paint System Sheet, and shall meet the acceptance criteria listed in
Table D.3.
The result of the test performed on the panels shall not be in conflict or different. At least 3
panels, of the 4 used for each test, shall fulfil the required acceptance criteria.
Electrolyte used for the cyclic tests, shall be synthetic seawater according to standard ISO
15711.
Adhesion tests shall be performed using pneumatic instrument. For anti-skid paint systems,
the adhesion test shall be executed without the anti-skid materials.
4.
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d)
e)
5.
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Description, values and results of tests and checks performed both on the paints and on
panels,
Photographic reports of the various steps both of panels preparation and of tests
execution.
SAFETY
During the steps of panels preparation, use and application of the paints, and tests execution
the recommendations reported on Material Safety Data Sheets and with safety,
environmental protection and disposal laws and rules in force in the country where the work
and/or the tests are performed shall be careful followed.
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Denomination
Standard
Method
Acceptance Criteria
1.D
Ageing
ISO 20340
Annex A
2.D
Cathodic
disbonding
ISO 20340
3.D
Immersion
ISO 20340
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Denomination
Standard
Method
Acceptance Criteria
4.D
Chemical
resistance
ISO 12944-6
5.D
Thermal Cycle
NACE TM0404
6.D
Thick-Film
Cracking
NACE SP0108
7.D
Impact
NACE SP0108
ASTM G 14
>5,6 J
8.D
Abrasion
ASTM D 4060
9.D
Cyclic Heating
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FUNCTIONAL SPECIFICATION
APPENDIX E
QUALIFICATION AND APPLICATION OF THERMAL SPRAY COATINGS (METALIZING) FOR
CORROSION PREVENTION OF METALLIC STRUCTURES
(OFFSHORE ONSHORE)
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TABLE OF CONTENTS
1.
1.1
1.2
1.3
1.4
1.5
GENERAL......................................................................................................................... 3
INTRODUCTION............................................................................................................... 3
SCOPE.............................................................................................................................. 3
RIFERENCE STANDARDS .............................................................................................. 3
DEFINITIONS ................................................................................................................... 3
ABBREVIATIONS ............................................................................................................. 3
2.
2.1
2.2
3.
3.1
3.2
4.
4.1
4.2
4.3
5.
5.1
5.1.1
5.1.2
5.2
5.3
5.4
5.5
5.6
5.7
6.
SAFETY ............................................................................................................................ 8
7.
7.1
7.2
7.3
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.5
7.5.1
7.5.2
7.5.3
8.
8.1
8.2
8.3
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1.
GENERAL
1.1
INTRODUCTION
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Appendix E - Page 3 of 13
SCOPE
This Appendix defines the minimum functional requirements for qualification, supply,
application, characterisation and testing of Thermal Spray Coating (Metalizing) for external
surfaces of offshore structures and onshore production plants.
1.3
RIFERENCE STANDARDS
In addition to those listed in the general part of the Specification, this Appendix refers to the
most recent issue of the standards listed below:
1.4
1.5
ASTM B-833
Standard Specification for Zinc and Zinc Alloy Wire for Thermal
Spraying (Metalizing) for the Corrosion Protection of Steel
DIN 8566-2
DIN 32521
DEFINITIONS
Metalizing
(Thermal Spray Coating)
Sealer
Bend test
Bond test
ABBREVIATIONS
In addition to the those listed in the general part of the Specification, in this Appendix the
following abbreviations and acronyms shall apply:
TSC
2.
2.1
GENERAL
The selection of material intended to be used should take in consideration that the aluminium
is more resistant than zinc in marine environments, at high temperatures (300-600C), and it
is preferable for application in industrial environment with high content of sulphur or sulphuric
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compounds; the use of zinc is recommended in atmospheres with high content of alkaline
corrosive agents (pH 712) as well as in rural environment free of corrosive smokes and with
dry and hot atmospheres.
2.2
3.
Other Alloys: 85/15 (Zn/Al). Composite alloy at 85% in zinc weight and 15% in aluminium
weight.
3.1
CHARACTERISATION OF TSC
The metallic wires used in the TSC process shall be conform to the requirements listed in
item 2.2
In particular the Contractor shall submit the certifications or manufacturer declaration
certifying that the raw material used to produce the wire, is conform to the requirements
reported in this Appendix.
The Company reserves the right to refuse any material that, before or after application, may
results defective.
3.2
Epoxy primer
Coating Components:
40 m NDFT
Resistance to temperature:
Up to 110C
The minimum requirements of the sealer resistant to high temperature shall be as follows:
Type:
Silicone
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Coating components:
1 (single component)
25/30 m NDFT
Resistance to temperature:
Up to 550C
Overcoated with:
4.
SURFACE PREPARATION
4.1
GENERAL REQUIREMENTS
Prior to any surface preparation, following contaminants shall be removed with fresh water
washing and/or proper detergent:
a)
Any oil, grease, and other fatty materials in accordance with standard SSPC-SP1,
b)
c)
Penetrating and contrast fluids used for the non-destructive tests of the welding seams.
Petroleum, kerosene, diesel oil or other fatty solvents shall not be used.
The steel imperfections detected before, during or after surface preparation shall be removed
with suitable power tools according to grade P3 of standard ISO 8501-3. Edges from flame or
mechanical knife cutting shall be rounded to a radius of 2 mm.
The steel substrate before the metalizing shall be cleaned by abrasive blast cleaning in
accordance with standard SSPC-SP 5 White Metal Blast Cleaning.
At completion of any surface preparation and in any case before application of the thermal
spray coating, the maximum acceptable level of water-soluble salts shall be as follows:
3 g/cm (30 mg/m) for stainless steel surfaces and carbon steel surfaces permanently
or intermittently immersed
Extraction of contaminants from surface shall be done according to standard ISO 8502-6.
The quantitative determination of water-soluble salts shall be performed according to
standard ISO 8502-9.
No acid washes or other cleaning solutions or solvent shall be used on surfaces after they
are abrasive blast cleaned. This includes inhibitive washes intended to prevent rusting.
4.2
4.3
ABRASIVES
All abrasive materials used for blast cleaning shall be dry, clean and free of water soluble
salts. Conductivity measured according to standard ISO 11127-6, shall not exceed 300
S/cm measured at 20C and chloride content shall be less than 25 ppm.
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Non-metallic abrasives shall meet the requirements of standard ISO 11126 Parts 18,
applicable to the type of abrasive intended to be used. Tests and controls shall be done
according to standard ISO 11127 Part 17.
Metallic abrasives shall meet the requirements of standard ISO 11124 Parts 14, applicable
to the type of abrasive intended to be used. Tests and controls shall be done according to
standard ISO 11125 Part 17.
Abrasive type and size shall be selected in order to assure a profile of the required substrate
between 60 and 75 m measured in accordance with standard NACE RP0287.
In no circumstance the use of silica abrasive shall be allowed.
5.
COATING APPLICATION
5.1
METALLISING PROCESS
Before and during the TSC application all surfaces shall be dry and free of rust, grease, oil,
dust, water soluble salts and any other foreign material.
5.1.1
Preheat
Except for the arc spray applications, the initial starting area of 0,1 - 0,2 m, shall be
preheated to approx. 120C, in order to prevent the formation of moisture on the substrate.
5.1.2
Method
The selection of the method for TSC application shall be based on the type of material
intended to be applied and the manufacturers instructions.
The application methods considered in this Appendix are as follows:
5.2
COATING THICKNESS
The coating thickness shall be defined taking into consideration on the following factors:
a)
type of service and operative environment where the structure will be located,
b)
c)
For the aluminium coating the required thickness is reported in Table 1-E and it is defined in
relation to the operating environment and desired service life.
Operating environments
510 yrs
10-20 yrs
2040 yrs
>40 yrs
N.A.
150200
250300
300
150200
200250
250300
300
200250
250300
300350
N.A.
150200
200250
250300
N.A.
200250
250300
N.A.
N.A.
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For the zinc or alloy 85/15 Zn/Al coating, the required thickness is reported in Table 2-E and it
is defined in relation to the operating environment and desired service life.
Operating environments
510 yrs
10-20 yrs
2040 yrs
>40 yrs
N.A.
150200
300375
350400
N.A.
250300
300375
350400
250300
350400
N.A.
N.A.
150200
250300
300375
N.A.
N.A.
N.A.
N.A.
N.A.
The environment in which the component and/or structure will be located is very acid or
very alkaline (normal pH for pure zinc in the range of 6 - 12 and 4 11 for pure
aluminium).
The sealer shall be thinned enough to penetrate in the profile of the TSC and able to seal the
surface porosity.
Due to TSCs porosity, it will be not possible to measure the thickness of the sealer.
Therefore it will be necessary to calculate in advance the amount of paint necessary, based
on the area intended to be coated and the theoretical spreading rate of the paint (Volume
Area Control. The sealer coat shall be applied at NDFT of 40 m.
The application of sealer should be done as soon as possible after thermal spraying and in
any case within eight (8) hours.
If the sealer cannot be applied within the eight hours, it shall be verified by visual inspection
using if necessary a x10 magnifier, that the TSC has been not contaminated and it is free of
dust according to Class 1 of the standard ISO 8502-3
For the components and/or structures with service temperature above 110C, a heat-resistant
silicon sealer shall be applied.
5.4
COATING THICKNESS
The measurement of DFT, including calibration and acceptance criteria, shall be performed
according to standard ISO 19840. For the measurement the 90/10 rule shall be
implemented, namely 90% of all measurements shall be greater than or equal to the NDFT
and none of the remaining 10% measurements shall be below the 90% of NDFT.
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DFT thickness readings will be taken as much as deemed needed; no limitations are
applicable.
5.5
Zinc:
4 MPa
Aluminium:
7 MPa
5.6
BEND TEST
The bend test shall be performed at the start of each shift. For this purpose five (5) carbon
steel panels of dimensions 50 x 200 x 1,5 mm shall be used.
The test panels shall be abrasive blasted and sprayed as follows:
a) Abrasive blasting as per specified standard
b) TSC application at 200-250 m with cross passes of 75 - 100 m each,
c) The panels shall be bent using a mandrel with the following diameter:
d) The test shall be considered passed if no cracking or spalling or minor cracking which
cannot be lifted from the substrate with a knife blade, are detected on the panels.
5.7
REPAIRS OF DEFECTS
The Contractor shall repair all coating defects and damages that will be noticed during the
testing and inspection.
The coating considered not in line with the requirement described in the items Inspections
during work execution and Final Inspections of this Appendix, or it is affected by damages
and/or defects, shall be fully removed and the surface re-cleaned as originally specified.
Surface preparation shall be extended not less than 50 - 80 to the undamaged surrounding
surfaces, in order to obtain a proper edges fathering, the removal of incoherent residual
coating, roughening of surfaces and to assure the adhesion between the new and the already
applied coatings. On the cleaned area the specified coating shall be applied.
6.
SAFETY
The application of TSC can be hazardous to workers health.
The improper use of thermal spray equipments can create potential fire and explosion
hazards and a potential electrical shock hazard from the electrical and electronic equipment
and charged wire spools.
To minimize hazards the proper safety precaution shall be followed.
Operators shall comply with the requirements of the safety rules, with technical information
and MSDS provisions provided by equipment and material manufacturer.
The Contractor shall observe the rules, laws and regulations on health, safety and
environmental protection applicable to his premises, or in the country where the works are
performed.
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7.
7.1
GENERAL
Contractor shall comply with all requirements for Quality Management and Quality Assurance
that are defined in the applicable Quality and Execution Requirements Specification
attached to the invitation to bid.
7.2
PRE-JOB MEETING
Before the beginning of the works a pre-job meeting shall be held with attendance of the
representatives of all involved parties (Company, Contractor, Subcontractors and Third-Party
Coating Inspector). The purpose of the meeting is to clarify and agree the production
procedures, qualification tests, checks and inspections program, report forms and any other
necessary requirements to achieve the correct job execution.
7.3
7.4
7.4.1
Contractor
The Contractor shall nominate in-house inspector responsible for performing quality control
functions according to the Quality Control Plan (QCP). The inspector shall have adequate
experience of the specific coating process to inspect and/or to test. A statement reporting the
inspectors name and the list of the coating work experiences shall be included to QCP when
submitted to the Company approval.
The Contractors inspector shall perform all necessary QC checks and tests to ensure that
work complies with the approved QCP and with the specific requirements defined by
Company.
7.4.2
Paint manufacturer
The Paint Manufacturer shall provide technical support whenever work is performed.
The Paint Manufacturer representative shall verify that the paintworks are properly performed
and he shall, through visits and inspections as necessary, assure the correct application of
the paint according to the requirements.
7.4.3
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Certification of personnel
All personnel involved in the inspection process and defined in items 7.4.1, 7.4.2 and 7.4.3
shall be NACE Level 3 or FROSIO Certified, and shall have adequate experience in the Oil &
Gas industry.
7.5
7.5.1
Preliminary tests
Before the start of the coating works the inspections listed in Table 1.E shall be performed
and in particular:
7.5.2
Compliance of all documents (shipping, packing list, marking, PDS, MSDS, etc.).
5 carbon steel test panels with dimensions of 50 x 200 x 1,5 mm that shall be cleaned
and metalized together with any components, following the same surface preparation
and material as reported in Figure 1.E.
3 test panels of the same material of the component intended to be coated, with
dimensions of 300x500x5 mm, that shall be cleaned and coated together with any
components, following the same surface preparation, application and coating system
provided for the components or area, using step method as reported in Figure 2.E.
All the panels shall be used to carry out the required destructive tests as detailed in Table 1E.
Respectively 4 and 2 of the prepared panels shall be used to perform the above required
tests, while the remaining shall be identified and kept for possible checks and controls
All data collected during inspections shall be reported in a proper form.
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Figure 1.E
7.5.3
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Figure 2.E
Final Inspection
At completion of the coating works, the Contractor shall perform all inspections as specified in
Table 1-E.
All the data collected during inspections shall be reported in a proper form.
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Test Type
Method
Frequency
Acceptance Criteria
Preliminary Tests
1.1
Visual
All
1.2
Containers integrity
Visual
All
1.3
Shelf life
Visual
All i
ISO 8501-3
100%
Surface Preparation
3.1
Environmental conditions
ISO 8502-4
3.2
100%
3.3
Pre-cleaning of surfaces
SSPC-SP 1
100% of surfaces
3.4
Visual
100% of surfaces
3.5
Compressed air
ASTM D4285
Every Shift
3.6
Abrasive materials
ISO 11127-6
Every Shift
3.7
SSPC-VIS 1
100%
SSPC-SP 5
(1)
3.8
Surface profile
NACE RP0287
Spot Checks
3.9
Dust test
ISO 8502-3
3.10
ISO 8502-6
ISO 8502-9
Spot Checks
(1)
Application of TSC
4.1
ISO 19840
100% of surfaces
4.2
Visual examination
ISO 4628 1 6
100% of surfaces
No sagging, contaminations,
orange peel, cracking, blistering,
rust damages and any other defects
5.1
ASTM D 4541
Type III
ISO 1519
Diameter of the mandrels :
5.2
Bend Test
60 -75 m
Conform to Grade 1 and dust
dimension Class 3, 4 o 5
3 g/cm (30 mg/m) for
immersion service
5 g/cm (50 mg/m) per
surfaces exposed to
environment
(1) Number and locations shall be defined and agreed during pre-job meeting
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8.
8.1
8.2
Working procedures;
Plan and schedule of operations for surface preparation and application of each coat
Characteristics of storage area and location where the paint and coating material will be
stored;
Plan of inspections (QCP) to be performed before, during and after coating operations;
8.3
Inspections and tests performed and the relevant results, including final acceptance
reports;
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FUNCTIONAL SPECIFICATION
APPENDIX F
CORROSION PROTECTION OF EXTERNAL SURFACES OF RISERS
(OFFSHORE)
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Appendix F - Page 2 of 28
TABLE OF CONTENTS
1.
1.1
1.2
1.3
1.4
GENERAL......................................................................................................................... 4
INTRODUCTION............................................................................................................... 4
SCOPE.............................................................................................................................. 4
OPERATIVE ENVIRONMENTS ....................................................................................... 4
REFERENCE STANDARDS............................................................................................. 4
2.
2.1
2.2
2.3
2.4
COATING TYPES............................................................................................................. 5
TYPES OF COATINGS .................................................................................................... 5
GENERAL CHARACTERISTICS AND PROPERTIES OF THE COATINGS................... 5
CRITERIA FOR COATING SYSTEM SELECTION.......................................................... 6
TRANSITION ZONE ......................................................................................................... 6
3.
3.1
3.2
3.2.1
3.2.2
3.3
3.4
3.5
3.5.1
3.5.2
3.5.3
3.6
3.6.1
3.6.2
3.6.3
3.7
3.7.1
3.7.2
3.7.3
4.
4.1
4.2
4.2.1
4.2.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.4
4.5
4.5.1
4.5.2
4.5.3
4.6
4.7
5.
5.1
5.2
POLYCHLOROPRENE (NEOPRENE)........................................................................... 17
GENERAL ....................................................................................................................... 17
ELASTOMER PREPARATION ....................................................................................... 18
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5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4
5.4.1
5.4.2
5.4.3
6.
6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
6.4
6.5
7.
7.1
7.2
8.
8.1
8.2
8.3
8.4
8.4.1
8.4.2
8.4.3
8.4.4
8.5
8.5.1
8.5.2
8.5.3
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Appendix F - Page 4 of 28
1.
GENERAL
1.1
INTRODUCTION
This Appendix is an integral part of the Functional Specification 20000 VAR.PAI.FUN Rev. 3
and for no reason can be used separately. All requirements, standards and articles reported
in the general part of the Specification are fully applicable to this Appendix.
1.2
SCOPE
This Appendix defines the minimum functional requirements for qualification, supply and
application of protective coating for external surfaces of Risers.
1.3
OPERATIVE ENVIRONMENTS
The operative conditions of the Risers considered in this Appendix are as follows:
+10C +90C
10 MPa
The types of coating provided by this Appendix doesnt include applications for which
particular characteristics of high thermal insulation are required.
In case a particular project, on the basis of the characteristics of the conveyed fluids, requires
temperatures and operating conditions higher than those specified by this Appendix, the
proposed alternative coating shall be previously evaluated and submitted to the Company for
approval.
The operating temperature and the service conditions of the Risers and the components shall
be specified in the Project Technical Specification as defined in item 1.2 of the general part of
the Specification.
1.4
REFERENCE STANDARDS
In addition to the standards listed in the general part of the Specification, this Appendix refers
to the most recent issue of the standards listed below:
ASTM D 297
ASTM D 395
ASTM D 412
ASTM D 429/B
ASTM D 624
ASTM D 638
ASTM D 695
ASTM D 1141
ASTM D 1149
ASTM D 1622
ASTM D 2084
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ASTM D 2240
ASTM D 4060
ASTM G 8
ASTM G 42
BS 903
DIN 53516
EN 10290
Steel tubes and fittings for onshore and offshore pipelines External
liquid applied polyurethane and polyurethane modified coatings
ISO 868
ISO 1517
ISO 2555
ISO 2811
ISO 3233
Paints and varnishes Determination of volume of dry coating (nonvolatile matter) obtained from a given volume of liquid coating.
ISO 3679
ISO 15711
NACE RP0274
2.
COATING TYPES
2.1
TYPES OF COATINGS
The coating systems considered by this Appendix are as follows :
2.2
a)
b)
c)
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h) Compatible with others protective coatings such as tape, shrinkable sleeves, etc. In the
event that their application is required.
2.3
2.4
TRANSITION ZONE
In the transition zone, corresponding to the junction between the coating of the riser and the
coating of pipeline at upper level of the splash zone, to avoid any corrosion or damage in that
zone the requirements listed below shall be followed:
a) The location of the transition zone shall be fully accessible for the execution of inspections
during the service, and free of any components (supports, clamps, etc.);
b) In order to prevent disbonding and penetration of water in the riser coating, in the
transition zone a smooth bevel between 40 to 60 (as the centre line of riser) shall be
performed
c) A compatible heat shrinkable sleeve or equivalent shall be applied in way of the transition
zone to prevent infiltration of water between the two coatings. Adhesion values at
maximum service temperature on the two coatings shall be documented and submitted to
Company for approval
3.
GENERAL REQUIREMENTS
3.1
GENERAL
The requirements of this chapter are applicable to all type of coatings provided by this
Appendix. In particular the following requirements are reported:
Surface preparation.
3.2
3.2.1
Storage area
Area(s) intended for the storage of pipes, components and fittings shall meet the following
requirements:
a)
They shall be at least 30 m away from any type of electric power cable. The distance
shall be measured along the ground from the vertical projection to the ground of the
nearest cable;
b)
Shall be free from any kind of vegetation (e.g. grass, weed, shrubs, etc). A surrounding
area of sufficient width to prevent fire spreading to the pipe stacks shall also be free of
vegetation;
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3.2.2
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Appendix F - Page 7 of 28
c)
Shall be free of prominent stones and other foreign matter that may damage the pipe or
components;
d)
Shall be levelled, in order to allow uniform loading of the supports and ensure stack
stability;
e)
Shall have sufficient load bearing capacity to prevent pipe sinking into contact with the
ground;
f)
Handling
All stacking operations shall be performed using suitable lifting equipment (such as cranes,
overhead or other lift trucks) with adequate slings and hooks. Hooks for lifting pipes from their
ends shall be equipped with a rubber or copper sheathing in order to avoid damages to pipe
and end bevels.
Suspended pipes shall be provided with appropriate side guide ropes to the lifting equipment,
to prevent the traverse of the pipes.
During handling operation the pipes shall not knock or bump against other obstacles or pipes.
The positioning of the pipes on those already stacked shall be performed with greatest care.
Suitable flat wooden supports shall be positioned on the ground. The first and last wooden
supports shall be positioned at least at 0,5 m from the pipe end.
3.3
3.4
IDENTIFICATION MARKINGS
All risers shall be identified with specific and unique markings.
The Contractor shall restore any original markings that may have been removed by the
coating process, according to Company instructions.
The serial number shall be noticed before insertion of the pipe in the application process and
it shall be applied on interior surfaces of pipe using indelible paint.
This serial number shall follow the pipe or components in all production steps and is an
integral part of the final marking procedure. It shall be recorded on all production documents
and on the quality control certificates.
If no original serial number can be found or traced for any pipe or component, the Contractor
shall assign a special serial number or sequence of serial numbers to such items.
3.5
3.5.1
Handling
Handling shall be carried out using suitable equipment, provided with the proper protective
sheathing, in order to avoid damages to the riser and/or to the coating. Use of steel ropes or
slings or any equipment, which could damage the coating and the ends, shall be prohibited.
All personnel involved in the handling operations shall be of proven experience and
adequately trained.
Handling operations and equipment shall strictly comply with the applicable safety rules and
laws.
At completion of coating work the minimum time before handling, storage and loading of
coated risers shall be fully in accordance with the instructions reported in Product Data Sheet
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published by the Coating Manufacturer as well as with any particular instruction provided by
the Company.
3.5.2
Storage
Area(s) intended for the storage of the coated risers and components shall meet the following
requirements:
a)
They shall be at least 30 m away from any type of electric power cable. The distance
shall be measured along the ground from the vertical projection to the ground of the
nearest cable;
b)
Shall be free from any kind of vegetation (e.g. grass, weed, shrubs, etc). A surrounding
area of sufficient width to prevent fire spreading to the pipe stacks shall also be free of
vegetation;
c)
Shall be free of prominent stones and other foreign matter that may damage the coating;
d)
Shall be levelled, in order to allow uniform loading of the supports and ensure stack
stability;
e)
Shall have sufficient load bearing capacity to prevent pipe sinking into contact with the
ground;
f)
Stacks of coated risers and components intended to be stored for a long period shall be
protected from the action of ultraviolet radiation and direct heat.
Stacks shall have a maximum height of 3 m, excluded the dimensions of bottom and
intermediate supports. In consideration of the type of the ground (cement slab, compressed
rock, soil, etc) the support shall provide sufficient distance from the ground and shall be
sufficient in size and number to avoid permanent deformation and to provide proper load
distribution.
3.5.3
Delivery
Coated risers and components shall be visually inspected before delivery, and any damage
shall be repaired according to the requirements reported in the Appendix.
Handling of coated risers for loading shall be done fully in accordance with the requirements
of previous item 3.2.2.
Loading of risers and components in the factory or in the field shall be done with particular
care to avoid damages to the risers, components and to the coating during transportation.
Careful visual inspections shall be performed after transportation, and all risers and
components showing damages and/or surface defects shall be properly repaired according to
the requirements of this Appendix.
3.6
Step 1 - Pre-Qualification
b)
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Step 1 - Pre-Qualification
Paint Manufacturer that intends to qualify one or more of its coating systems shall inform the
Company in writing.
The application documentation shall include the following data:
a)
b)
Commercial (trade) name of each coat forming the coating system and related DFT
c)
d)
e)
Finger printing Infrared scans of each component of a coating material with and without
pigment. Paint Manufacturers Product Quality Manager shall certify the finger printing
(not applicable to elastomeric products);
f)
Name and address of the laboratory where the tests will be performed;
g)
Reference list of the major projects reporting at least the following information:
Name of Client
Name of applicator
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Documentation for
each coating material
and paint system
ENI
Data evaluation
and analysis
Negative
PAINT MANUFACTURER
Comments
(Positive or Negative)
Positive
Step 2
Qualification Tests
3.6.2
Send to the appointed laboratory the complete details of the coating materials and of the
paint systems to be tested,
b)
Forward to the Company and laboratory the program for the panels preparation,
c)
d)
In conjunction with the laboratory, prepare the program of the tests and forward it to the
Company,
When the tests are completed the laboratory shall prepare a report that shall be sent to the
Company and to Paint Manufacturer. The results of tests data shall be evaluated and
analysed by the Company that shall inform in writing the Paint Manufacturer if the paint
system has been qualified or not.
The characterisation and tests process is shown in Figure 2, provided for information and
clarification only.
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PAINT
MANUFACTURER
Documentation for
each coating material
and paint system
ENI
Independent
Laboratory
Tests Programme
Tests
execution
Panels
Preparation
Inspection
ENI
Report of the tests
Data evaluation
and analysis
Negative
PAINT SYSTEM
QUALIFIED
3.6.3
Comments
(Positive or Negative)
Positive
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which besides having free access to the Paint Manufacturer laboratory, it reserves the right to
attend to the tests, as its discretion, without notice.
3.7
SURFACE PREPARATION
3.7.1
Steel imperfections
All surface imperfections of substrate detected before or during surface preparation shall be
removed with suitable power tools according to the Grade P3 of standard ISO 8501-3.
3.7.2
3.7.3
Abrasives
All abrasive materials used for blast cleaning shall be dry, clean and free of water soluble
salts. Conductivity measured according to standard ISO 11127-6, shall not exceed 300
S/cm measured at 20C and chloride content shall be less than 25 ppm.
Non-metallic abrasives shall meet the requirements of standard ISO 11126 Parts 18,
applicable to the type of abrasive intended to be used. Tests and controls shall be done
according to standard ISO 11127 Part 17.
Metallic abrasives shall meet the requirements of standard ISO 11124 Parts 14, applicable
to the type of abrasive intended to be used. Tests and controls shall be done according to
standard ISO 11125 Part 17.
Abrasive type and size shall be selected in order to assure the specified profile of the
substrate.
In no circumstance the use of silica abrasive shall be allowed.
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4.
4.1
GENERAL
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The polyurethane coating with regulating density shall be formed by a base component, a
curing agent, filler and accelerator (if applicable).
As general rule, the coating shall be applied with a dry film thickness not less than 20 mm.
Application can be made by extrusion or by gravity casting, into a metal mould positioned
around the component. The final coating shall have a continuous and uniform film free of
sags, runs or any other visible defect.
In consideration of the coating type and the specific service of the component, different DFT
might be selected, subject to approval by the Company
4.2
4.2.1
Instructions regarding health, safety and environmental protection (HSE) according to the
applicable laws and regulations
Information
For each coating material to be tested, besides the data and information reported in the
MSDS, the Coating Manufacturer shall provide to the appointed laboratory the following data:
a) Date of issue;
b) Name of product;
c) Name of Coating Manufacturer,
d) Generic name of the coating material;
e) Generic name of the curing agent;
f)
g) Shelf life;
h) Application method;
i)
j)
Solid content;
k) Specific gravity;
l)
Viscosity of the base and curing agent according to standard ISO 2555 at temperature of
5, 15, 25, 35 and 40C;
m) Surface preparation;
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n) Mixing ratio;
o) Mixing instructions (included the induction time);
p) Pot life
q) Recommended clearing solvent(s)
r)
Standard/Method
Acceptance Criteria
Specific gravity
ISO 2811
At (23 2)C and (50 5)% RH
Solid content
ISO 3233
At (23 2)C and (50 5)% RH
Pot Life
(mixed product)
Flash point
ISO 3679
Dry time
ISO 1517
At (23 2)C and (50 5)% RH
4.3
CHARACTERISATION TESTS
4.3.1
GENERAL
The Paint Manufacturer shall supply to the appointed laboratory a sufficient quantity of
coating material forming the coating systems, together with detailed mixing and application
instructions. The Paint Manufacturer shall also supply a sufficient number of test panels as
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defined in the next item. The laboratory shall perform the necessary coating work on the
samples (surface preparation, application, inspection and reporting) fully in accordance with
the requirements reported in general part of the Specification.
If the laboratory is unable to perform the surface preparation and the coating application of
the panels, it shall be Paint Manufacturers duty to perform the work in another suitable
location provided that the Company is informed and the requirements of the Specification and
this Appendix are carefully followed. The selected laboratory shall supervise, record and
report all coating work steps. The Company reserve the right to attend during preparation of
samples.
4.3.2
Panels preparation
As general rule the tests shall be executed on coated carbon steel and coating samples
having following dimensions:
a)
Pipe sections: Length 700 mm; Diameter 150-300 mm (6-12); Wall thickness 4 mm
minimum;
b)
c)
Cubic specimens of the coating completely cured with 60 mm side minimum and volume
3
not less than 200 cm .
For each test, 2 sets of 4 samples shall be prepared. Both sets shall be identified, than one
set shall be used for the test, while one shall be kept by the laboratory for possible future
checks and controls.
Samples shall be cleaned and coated with the complete coating system for which the Coating
Manufacturer has required the qualification, according to the requirements provided by this
Appendix and the Specification including inspections, controls and testing reports of each
working step.
The coated samples shall be tested immediately after complete curing or suitably stored.
However the tests shall be executed within 3 months from the preparation of the samples.
4.3.3
Qualification tests
One set of panels, prepared as described on previous item 4.3.2 shall be tested and shall
meet the acceptance criteria listed in Table F.2.
The result of the test performed on the panels shall not be in conflict or different. At least 3
panels, of the 4 used for each test, shall fulfil the required acceptance criteria.
Electrolyte used for the cyclic tests, shall be synthetic seawater according to standard ISO
15711.
Adhesion tests shall be performed using pneumatic tool.
4.3.4
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TABLE F.2
Test to be performed on Riser Sections, Panels and Coating Specimens
Test Type
Standard/Method
Acceptance Criteria
ASTM D 695
45 MPa
ASTM D 4541
(Type III Self-Aligning)
Hardness - Shore D
ISO 868
Apparent density
ASTM D 1622
Cathodic disbonding
ASTM G8
Max 9 mm
Tensile strength
ASTM D 638
Average 11 MPa
Impact test
EN 10290 Appendix C
Abrasion resistance
NACE RP0274
Infrared spectrogram
COATING SPECIMENS
3
No loss in properties. No
significant water absorption
Resistance to temperature
changes
4.4
SAFETY
During the steps of panels and samples preparation, use and application of the coating
material, and tests execution the recommendations reported on Material Safety Data Sheets
and with safety, environmental protection and disposal laws and rules in force in the country
where the work and/or the tests are performed shall be careful followed.
4.5
COATING APPLICATION
4.5.1
General requirements
Before the application of each coat, all surfaces shall be dry and free of rust, grease, oil, dust,
water soluble salts and any other foreign material.
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The coating shall be applied on abrasive blast cleaned surfaces as required in item 3.7 of this
Appendix and anyway before any oxidation appears. Surfaces that show visible oxidation or
deterioration shall be re-blasted to the required grade.
All residues and dust shall be carefully removed. Surface cleanliness shall conform the grade
1 for dust size Class 3. 4 o 5 of standard ISO 8502-3.
Coating application shall be done according to recommendations reported in the relevant
PDS. Any conflict between PDS and the requirements of the Specification shall be submitted
to the Company for approval.
4.5.2
Application method
The coating shall be applied either by extrusion or by gravity casting into a metal mould
positioned around the pipe.
The filling mass shall be introduced in the mould by extrusion equipment that automatically
doses and mixes the components, or by direct casting from a container of the previously
dosed and thoroughly stirred component mix.
The extrusion equipment shall include all the components suitable for the correct application
according to the Coating Manufacturer recommendations.
4.5.3
Coating thickness
As general rule, the coating shall be applied with a thickness not less 20 mm, however in
consideration of the type of the coating, the minimum and maximum coating thickness shall
be in accordance with the characteristics of the product as reported in the PDS and submitted
to the Company for approval.
4.6
CUT BACK
The surface shall be left bare (uncoated) at both ends of the riser for (150 20) mm distance
from the ends. For fittings and components cut back shall be specified and approved by the
Companys Representative.
The Contractor shall properly protect these end areas and the riser bevel, that must remain
perfectly clean and free from any traces of paint.
Once the coating operations are completed cut-back areas shall be protected from corrosion
by applying a temporary protection, easily removable by brushing.
The type of this temporary protection, if not specified in the order or other contractual
documents, shall be approved by the Company.
4.7
REPAIRS OF DEFECTS
The Contractor shall repair all coating defects and damages that may occur during or after
the application and transport.
Coating used to repair of defects and damages shall be supplied by the same Coating
Manufacturer of the original coating system.
5.
POLYCHLOROPRENE (NEOPRENE)
5.1
GENERAL
The coating provided by this Section is an elastomer produced by polymerisation of the
polychloroprene (Neoprene) applied with a thickness of 12 mm 2 mm and it shall comply
with the requirements listed in Table F.3.
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The Contractor, during all activities related to the project, shall use the same raw materials
source and the same production procedure. Furthermore he shall assure that the same
neoprene formulation is strictly followed.
TABLE F.3
TEST
STANDARDS
ACCEPTABILITY
Hardness
ASTM D 2240
65 70 A 5 Shore
Specific gravity
ASTM D 297
1.45 + 0,05
Tensile strength
ASTM D 412
>15 N/mm
Elongation at break
ASTM D 412
> 400%
Tear strength
ASTM D 624
40 N/mm
Max 2% (Vol)
Ozone resistance
ASTM D 1149:
100 HH, 40C, 50 pphm
No cracks
Compression set
ASTM D 395
Abrasion loss
DIN 53516
< 180 mm
Adhesion
> 12 N/mm
Cathodic disbonding
ASTM G 42
30 days at 68C
5 mm
5.2
ELASTOMER PREPARATION
The selected formulation, raw polymer and chemicals, shall be compatible for use with the
specified polychloroprene coating.
Contractor shall submit to the Company details of the primer intended to be applied.
5.3
ELASTOMER APPLICATION
5.3.1
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All residues and dust shall be carefully removed. Surface cleanliness shall be conform to
grade 1 for dust size Class 3. 4 o 5 of standard ISO 8502-3.
The primer might be applied by brush, roller or spray to achieve smooth surface finish, free of
defects.
Before the application of the next coat, the solvent contained in the adhesive agent shall be
completely evaporated. The adhesive agent shall be dry to tack prior to the application of
the first polychloroprene; in this regard the minimum drying time recommended by the
Manufacturer shall be strictly followed.
The risers coated with the adhesive shall be stored indoors and overcoated within 48 hours.
5.3.2
Elastomer application
The elastomer application shall be executed in automatic system by extrusion equipment
capable to produce an even and steady thickness.
During the application of the adhesive system, environmental conditions shall be carefully
monitored; the steel surface shall be at least 5 C above the dew point and the relative
humidity below 75%.
5.3.3
5.3.4
Vulcanization
Vulcanization and polymerisation of the applied rubber coating shall take place in an
autoclave. The vulcanization time, pressure and temperature shall be in accordance with
Coating Manufacturer instructions and with the quality procedure agreed in order to achieve
and assure the specified adhesion requirements.
Continuous monitoring and record of temperature and steam pressure of the autoclave is
required for every coated riser.
The coated riser shall be placed in an autoclave for 24 hours and the nylon wrap shall not be
removed until the risers are at ambient temperature.
5.3.5
Cut Back
The edge of the existing coating shall be cut to a 30 angle to allow overlap of the field joint
coating.
The Contractor shall properly protect these end areas and the riser bevel, that must remain
perfectly clean and free from any traces of coating.
Once the coating operations are completed, cut-back areas shall be protected from corrosion
by applying a temporary protection, easily removable by brushing.
The type of this temporary protection, if not specified in the order or other contractual
documents, shall be approved by the Company.
5.3.6
Repairs of defects
As general rule repairs are not permitted.
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Before the beginning of the coating operations the Contractor shall submit to the Company
approval a repair procedure of the defects that could be faced during application or during the
inspections.
5.4
5.4.1
Visual inspection
Each riser shall be completely visually inspected, to determine the general integrity and
uniformity of the coating. Discontinuities, imperfections and anomalies such as orange peel,
inclusions, contaminants, cracks, lack of bond, blisters, delaminations, etc. shall be marked
and repaired in accordance with the procedure agreed and accepted by the Company.
5.4.2
Coating thickness
Thickness measurements shall be performed using a calliper as follows:
5.4.3
a)
One set of measurements, less than 50 mm from each end of the coated area, at the 3,
6, 9 and 12 oclock positions,
b)
Every riser at 125 mm each end and at one quarter, one-half and three-quarters of the
riser length,
c)
b)
c)
After vulcanisation
d)
The test shall be performed on the 100% of the coating applied on every riser. No holidays or
porosity shall be permitted.
6.
6.1
GENERAL
The coating provided by this Section is a two-component product with a solids content >90%
formed by a base (epoxy resin) and a curing agent and having a high glass flakes content,
which can be applied in single coat at high thickness.
As general rule the coating shall be applied with a dry film thickness not less than 1000 m.
The final coating shall show a continuous film free of sags and any other visible defect.
In consideration of the type of coating and the specific service of the component, different
DFT might be selected, subject to approval by the Company
6.2
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6.3
COATING APPLICATION
6.3.1
General requirements
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Before the application of each coat, all surfaces shall be dry and free of rust, grease, oil, dust,
water soluble salts and any other foreign material.
All residues and dust of the fabrication shall be carefully removed. Surface cleanliness shall
be conform to grade 1 for dust size Class 3. 4 o 5 of standard ISO 8502-3.
The coating shall be applied to the abrasive blast cleaned surfaces as required in item 3.7 of
this Appendix and anyway before any oxidation appears. Surfaces that show visible oxidation
or deterioration shall be re-blasted to the required grade.
During all application steps , environmental conditions shall be accurately monitored such
that the steel surface is at least 5 C above the dew point and the relative humidity is below
75%. If necessary, the pipe surface may be preheated but temperature shall not be raised
above 45 C.
Coating application shall be done according to the recommendations reported in the relevant
PDS and in accordance with the requirements of the Specification, with particular attention to
following factors:
only the specified thinners and the related instruction for dilution shall be used,
all coating materials shall be thoroughly mixed and stirred with a power mixer for a time
sufficient to thoroughly remix the pigments and vehicles and, for two components
products, the base with curing agent,
during drying, as well as during application, the instruction regarding ventilation of closed
spaces shall be strictly followed,
application equipments.
Any conflict between PDS and the requirements of the Specification shall be submitted to the
Company for approval.
6.3.2
Application method
Paint application shall be done by airless only, using equipments and components
recommended by Coating Manufacturer in the PDS.
Brush application shall be used only for small touch-ups and repairs. In no circumstance the
use of roller will be allowed.
6.3.3
Coating Thickness
As general rule, the coating shall be applied with a thickness not less 1000 m, however in
consideration of the type of the coating, the minimum and maximum coating thickness shall
be in accordance with the characteristics of the product as reported in the PDS and submitted
to the Company for approval.
6.4
CUT BACK
The riser surface shall be left bare (uncoated) at both ends of the pipe for (150 20) mm
distance from the ends. For fittings and components cut back shall be specified and approved
by the Companys Representative.
The Contractor shall properly protect these end areas and the pipe bevel, that must remain
perfectly clean and free from any traces of paint.
Once the coating operations are completed cut-back areas shall be protected from corrosion
by applying a temporary protection, easily removable by brushing.
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The type of this temporary protection, if not specified in the order or other contractual
documents, shall be approved by the Company.
6.5
REPAIRS OF DEFECTS
The Contractor shall repair all coating defects and damages that may occur during or after
the application and transport.
Coating used to repair the defects and damages shall be supplied by the same Coating
Manufacturer of the original coating system.
7.
7.1
7.2
Mixing and handling of coating material shall be performed in areas that are not judged
to be dangerous and where air can circulate freely;
Storage of coating material shall be done as reported in item 2.8 of the general part of
the Specification;
Disposal of residual materials (spent abrasives, coating materials, solvent, container etc.)
shall be performed fully in accordance with rules, regulations and laws in force in the
country where the coating work is performed.
8.
8.1
GENERAL
Contractor shall comply with all requirements for Quality Management and Quality Assurance
that are defined in the applicable Quality and Execution Requirements Specification
attached to the invitation to bid.
8.2
PRE-JOB MEETING
Before the beginning of the works a pre-job meeting shall be held with attendance of the
representatives of all involved parties (Company, Contractor, Coating Manufacturer,
Subcontractors and Third-Party Coating Inspector). The purpose of the meeting is to clarify
and agree the production procedures, qualification tests, checks and inspections program,
report forms and any other necessary requirements to achieve the correct job execution.
Eni S.p.A.
Exploration & Production Division
8.3
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Appendix F - Page 23 of 28
The correctness and suitability of the instruction furnished by the Coating Manufacturer;
b)
c)
d)
Materials handling;
e)
Coating Application ;
f)
Inspection, testing procedure and methods, including acceptance criteria and details of
cutback and of coating applied at the end of the pipe joints
g)
h)
Inspection and testing provided by this Appendix for each type of coating;
i)
j)
k)
Porosity with Holiday Detector according to the requirements defined by the standard
NACE RP0274;
l)
Repair procedure.
All the destructive tests required by this Appendix shall be carried out on the pipes used for
the PQT.
8.4
8.4.1
CONTRACTOR
The Contractor shall nominate in-house inspector responsible for performing quality control
functions according to the Quality Control Plan (QCP). The inspector shall have adequate
experience of the specific coating process to inspect and/or to test. A statement reporting the
inspectors name and the list of the coating work experiences shall be included to QCP when
submitted to the Company approval.
The Contractors inspector shall perform all necessary QC checks and tests to ensure that
work complies with the approved QCP and with the specific requirements defined by
Company.
Eni S.p.A.
Exploration & Production Division
8.4.2
20000.VAR.PAI.FUN
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Appendix F - Page 24 of 28
Coating Manufacturer
The Coating Manufacturer shall provide technical support whenever work is performed.
The Coating Manufacturer representative shall verify that the paintworks are properly
performed and he shall, through visits and inspections as necessary, assure the correct
application of the paint according to the requirements.
8.4.3
Third-Party Inspection
In addition to the in-house inspector defined in item 8.4.1 above, the Company shall reserve
the right to appoint an independent third-party inspector, who shall verify and confirm that the
execution of every working step complies with the requirements of the Specification.
The independent third-party inspector shall verify the QC testing carried out by the
Contractor, and prepare written reports that shall be submitted to both Contractor and
Company, and to Coating Manufacturer when requested.
8.4.4
Certification of personnel
All personnel involved in the inspection process and defined in items 8.4.1, 8.4.2 and 8.4.3
shall be NACE Level 3 or FROSIO Certified, and shall have adequate experience in the
Oil&Gas industry.
8.5
For all coatings provided by this Appendix the following three levels of test shall be followed:
8.5.1
a)
Preliminary tests
b)
c)
Final tests
Preliminary tests
Before the start of the works, , the inspections listed in the relevant table shall be performed
and in particular:
8.5.2
8.5.3
Final Inspection
At completion of the coating works the Contractor shall perform all inspection and tests
required for each type of coating as specified in Tables F.4, F.5 or F.6.
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Appendix F - Page 25 of 28
All the data collected during inspections shall be reported in a proper form.
TABLE F.4
Inspections during application of the Polyurethane with regulating density
Item
Test Type
Method
Frequency
Acceptance Criteria
Preliminary Tests
1.1
Visual
All
1.2
Visual
All
1.3
Shelf life
Visual
All
1.4
Visual
All
2.1
Steel imperfections
ISO 8501-3
100%
Grade P3
2.2
Environmental conditions
ISO 8502-4
2.3
Pre-cleaning of surfaces
SSPC-SP 1
100%
2.4
Compressed air
ASTM D4285
Every shift
2.5
Abrasive materials
ISO 11127-6
Every shift
2.6
SSPC-VIS 1
100%
SSPC-SP 5
2.7
Roughness
NACE RP0287
2.8
Dust test
ISO 8502-3
2.9
ISO 8502-6
ISO 8502-9
3 g/cm.
2.10
Application
Visual
Each pipe
2.10.2 Mixing
Visual
Each pipe
2.10.2 DFT
ISO 19840
Each pipe
Final Inspection
3.1
ISO 19840
Each pipe
3.2
Cut-back
Visual
Each pipe
3.3
Adhesion
ASTM D 4541
TYPE III
Spot Checks
3.4
Visual examination
Visual and
ISO 4628 1 6
Each pipe
No sagging, contaminations,
orange peel, cracking, blistering
rust damages and any other defects
3.5
NACE RP0274
Each pipe
3.6
Visual
All
3.7
Visual
All
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Appendix F - Page 26 of 28
TABLE F.5
Inspections during application of the Polychloroprene (Neoprene)
Item
Test Type
Method
Frequency
Acceptance Criteria
Preliminary Tests
1.1
Visual
All
1.2
Visual
All
1.3
Shelf life
Visual
All
1.4
Visual
All
2.1
Steel imperfections
ISO 8501-3
100%
Grade P3
2.2
Environmental conditions
ISO 8502-4
2.3
Pre-cleaning of surfaces
SSPC-SP 1
100%
2.4
Compressed air
ASTM D4285
Every shift
2.5
Abrasive materials
ISO 11127-6
Every shift
2.6
SSPC-VIS 1
100%
SSPC-SP 5
2.7
Roughness
NACE RP0287
2.8
Dust test
ISO 8502-3
2.9
ISO 8502-6
ISO 8502-9
3 g/cm.
2.10
Each pipe
Each pipe
2.11
Elastomer application
ASTM D 2084
Each pipe
(1)
2.11.2 Hardness
ASTM D 2240
Each pipe
65 70 A 5 Shore
ASTM 412
1 each 5 pipes
>15 N/mm
ASTM 412
1 each 5 pipes
>400%
ASTM D 624
1 each 5 pipes
>40 N/mm
ASTM D 395
1 each 20 pipes
DIN 53516
1 each 20 pipes
NACE RP0274
Each pipe
2.11.9 Vulcanization
Visual
Each pipe
Item 5.4.2
Each pipe
12 mm 2
Final inspection
3.1
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Appendix F - Page 27 of 28
TABLE F.5
Inspections during application of the Polychloroprene (Neoprene)
Item
Test Type
Method
Frequency
Acceptance Criteria
3.2
Cut-back
Visual
Each pipe
3.3
Adhesion
ASTM D 429
Method B
Every batch
> 12 N/mm
3.4
Hardness
ASTM D 2240
Each pipe
65 70 A 5 Shore
3.5
NACE RP0274
Each pipe
3.6
Visual examination
Visual
Each pipe
3.7
3.8
NOTE
(1) A rheometer curve shall be defined according to standard ASTM D 2084. All subsequent curves shall fall within established
limits agreed with the Company.
Visual
Visual
All
All
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Appendix F - Page 28 of 28
TABLE F.6
Inspections during application of Glass Flake High Build Epoxy
Item
Test Type
Method
Frequency
Acceptance Criteria
Preliminary Tests
1.1
Visual
All
1.2
Visual
All
1.3
Shelf life
Visual
All
1.4
Visual
All
2.1
Steel imperfections
ISO 8501-3
100%
Grade P3
2.2
Environmental conditions
ISO 8502-4
2.3
Pre-cleaning of surfaces
SSPC-SP 1
100%
2.4
Compressed air
ASTM D4285
Every shift
2.5
Abrasive materials
ISO 11127-6
Every shift
2.6
SSPC-VIS 1
100%
SSPC-SP 5
2.7
Roughness
NACE RP0287
2.8
Dust test
ISO 8502-3
2.9
ISO 8502-6
ISO 8502-9
3 g/cm.
2.10
Coating Application
2.10.1 WFT
Metallic Comb
Gauge
Methodically during
application
2.10.2 DFT
ISO 19840
Each pipe
Final Inspection
3.1
ISO 19840
Each pipe
1000 m
(Rif. 6.3.3 of the Appendix)
3.2
Cut-back
Visual
Each pipe
3.3
Adhesion
ASTM D 4541
TYPE III
Spot check
3.4
Visual examination
Visual
ISO 4628 1 6
Each pipe
No sagging, contaminations,
orange peel, cracking, blistering
rust damages and any other defects
3.5
NACE RP0274
Each pipe
3.6
Visivo
All
3.7
Visivo
All
Eni S.p.A.
Divisione Exploration and Pruduction
FUNCTIONAL SPECIFICATION
ENCLOSURES
PAINT SYSTEM SHEETS
20000.VAR.PAI.FUN
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March 2010
Eni S.p.A.
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Rev. 3 - March 2010
Enclosures - Sheet 2
001
APPLICABLE TO AREA
Appendix A:
1.1
Appendix B:
4.3
3.1.2
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
1
EPOXY PRIMER
NDFT (m)
50
500
80
Total NDFT
630
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
1.D
3.D
4.D
6.D
7.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 o SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
EPOXY PRIMER
NDFT (m)
50
500
80
Total NDFT
630
Coat
1
NDFT (m)
500
80
Total NDFT
NOTE
580
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Enclosures - Sheet 3
002
APPLICABLE TO AREA
Appendix A:
1.1
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
300
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests :
1.D
3.D
4.D
6.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 o SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
300
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
NOTE
200
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Enclosures - Sheet 4
003
APPLICABLE TO AREA
Appendix A:
1.2
Appendix B:
5.3.1
2.1
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
500
500
Total NDFT
1000
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
1.D
2.D
3.D
4.D
5.D
6.D
7.D
8.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 o SSPC-SP11
Surface profile:
50 - 75 m
Coat
Type of Paint
NDFT (m)
500
500
Total NDFT
1000
Type of Paint
NDFT (m)
500
Total NDFT
NOTE
500
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Enclosures - Sheet 5
004
3.1.1
3.2.1
3.2.2
3.3.1
3.3.2
3.3.3.1
3.3.3.2
3.3.3.4
3.3.4
3.3.5
4.1.1
4.1.2
5.1.1
5.1.2
5.1.3
6.1
1.1.1
1.1.2
1.1.3
2.1.1
2.1.2
2.2.1
3.1
4.1.1
4.1.2
4.1.3
5.1.1
5.1.2
5.1.3
7.1
1.1.1
1.1.2
1.1.3
2.1.1
2.1.2
2.1.3
3.1.1
3.1.2
3.1.3
4.1.1
4.1.2
5.1.1.
5.1.2
6.1.1
6.1.2
7.1.1
7.1.2
8.1.1
8.1.2
7.1
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
PAINT SYSTEM
Type of Paint
Coat
1
EPOXY UNDERCOAT
POLYURETHANE TOPCOAT
NDFT (m)
60
200
70
Total NDFT
330
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Test:
1.D
4.D
6.D
REPAIR OF DAMAGES
SSPC-SP10 o SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
EPOXY UNDERCOAT
POLYURETHANE TOPCOAT
NDFT (m)
60
200
50
Total NDFT
310
Coat
1
EPOXY UNDERCOAT
POLYURETHANE TOPCOAT
NDFT (m)
200
50
Total NDFT
NOTE
250
Eni S.p.A.
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Enclosures - Sheet 6
005
Antiabrasion and antiskid paint system for escape routes and working areas
APPLICABLE TO AREA
Appendix A:
3.2.3
3.2.4
6.4
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
Surface profile:
50 - 75 m
Coat
1
EPOXY PRIMER
ANTIABRASION HB EPOXY
NDFT (m)
50
400
Total NDFT
450
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests :
1.D
4.D
6.D
7.D
8.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 o SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
EPOXY PRIMER
ANTIABRASION HB EPOXY
NDFT (m)
50
400
Total NDFT
450
Coat
1
NDFT (m)
ANTIABRASION HB EPOXY
400
Total NDFT
NOTE
400
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Enclosures - Sheet 7
006
APPLICABLE TO AREA
Appendixe A: 3.3.3.3
9.1.4
Appendixe B: 3.3.4
3.3.5
Appendixe C: 1.3.2
2.2.2
9.1.5
10.5
3.2.3
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
surface roughness:
50 - 75 m
Coat
NDFT (m)
EPOXY HB
150
EPOXY HB
150
Total NDFT
300
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system pre-qualification according to the Appendix "D"
Test:
1.D
4.D
5.D
REPAIR OF DAMAGES
SSPC-SP10 o SSPC-SP11
surface roughness:
50 - 75 m
Coat
NDFT (m)
EPOXY HB
150
EPOXY HB
150
NDFT Totale
300
Coat
1
NDFT (m)
EPOXY HB
200
NDFT Totale
NOTE
200
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Enclosures - Sheet 8
007
APPLICABLE TO AREA
Appendix A:
4.1.1
5.1.1
8.2
Appendix B:
1.1.1
4.1.1
5.1.1
6.2
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
>80C 400C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
INORGANIC ZINC
60
SILICONE
30
SILICONE
30
Total NDFT
120
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
9.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
INORGANIC ZINC
60
SILICONE
30
SILICONE
30
Total NDFT
120
Coat
NDFT (m)
SILICONE
30
SILICONE
30
Total NDFT
NOTE
60
Eni S.p.A.
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Enclosures - Sheet 9
008
APPLICABLE TO AREA
Appendix A:
4.1.1
4.2.1
5.1.1
5.2.1
8.1
Appendix B:
1.1.1
1.2
4.1.1
4.2.1
5.1.1
5.2.1
6.1
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
>80C - <400C
Without insulation >400C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
SILICONE
30
SILICONE
30
Total NDFT
60
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
9.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
SILICONE
30
SILICONE
30
Total NDFT
60
Coat
1
NDFT (m)
SILICONE
30
Total NDFT
NOTE
30
Eni S.p.A.
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Enclosures - Sheet 10
009
APPLICABLE TO AREA
Appendix A:
4.2.1
5.2.1
Appendix B:
1.2
3.2
Appendix C:
1.2.1
4.2.1
5.2.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
200
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
9.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
200
Coat
1
NDFT (m)
EPOXY PHENOLIC
100
Total NDFT
NOTE
100
Eni S.p.A.
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Enclosures - Sheet 11
010
APPLICABLE TO AREA
Appendix A:
4.2.1
5.2.1
Appendix B:
1.2
4.2.1
5.2.1
Appendix C:
TYPE OF SUBSTRATE:
Stainless steel
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP7
Surface profile:
35 - 50 m
N.A.
PAINT SYSTEM
Type of Paint
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
200
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
9.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
SSPC-SP10 / SSPC-SP11
Surface profile:
35 - 50 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
200
Coat
1
NDFT (m)
EPOXY PHENOLIC
100
Total NDFT
NOTE
100
Eni S.p.A.
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Enclosures - Sheet 12
011
Insulated stainless steel surface and galvanised steel working at high and very high
temperatures.
APPLICABLE TO AREA
Appendix A:
4.1.1
4.2.1
5.1.1
5.2.1
Appendix B:
1.2
4.1.1
4.2.1
5.1.1
5.2.1
Appendix C:
Stainless steel
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
>80C - <400C
>400C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP7
Surface profile:
N.A.
PAINT SYSTEM
Type of Paint
Coat
NDFT (m)
SILICONE
30
SILICONE
30
Total NDFT
60
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
9.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
SSPC-SP10 / SSPC-SP11
Surface profile:
35 - 50 m
Coat
NDFT (m)
SILICONE
30
SILICONE
30
Total NDFT
60
Coat
1
NDFT (m)
SILICONE
30
Total NDFT
NOTE
30
Eni S.p.A.
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Enclosures - Sheet 13
012
Stainless steel surfaces and galvanised steel working at medium temperature with polyurethane
finishing
APPLICABLE TO AREA
Appendix A:
Appendix B:
Appendix C:
3.2.1
3.2.2
3.3.1
3.3.3.4
3.3.4
3.3.5
3.3.6
3.3.7
4.1.1
4.1.2
4.1.3
5.1.1
5.1.2
5.1.3
6.3
1.1.1
1.1.2
2.1.1
2.2.1
3.1
4.1.1
4.1.2
4.1.3
5.1.1
5.1.2
5.1.3
7.1
1.1.3
2.1.3
3.1.3
4.1.2
5.1.2
6.1.2
7.1.2
8.1.2
Stainless steel
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP1 / SSPC-SP7
Surface profile:
N.A.
PAINT SYSTEM
Type of Paint
Coat
1
EPOXY PRIMER
EPOXY UNDERCOAT
POLYURETHANE TOPCOAT
NDFT (m)
60
150
70
Total NDFT
280
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
1.D
4.D
6.D
REPAIR OF DAMAGES
SSPC-SP10 / SSPC-SP11
Surface profile:
35 - 50 m
Coat
1
EPOXY PRIMER
EPOXY UNDERCOAT
POLYURETHANE TOPCOAT
NDFT (m)
60
150
70
Total NDFT
280
Coat
1
EPOXY UNDERCOAT
POLYURETHANE TOPCOAT
NDFT (m)
150
70
Total NDFT
NOTE
220
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Enclosures - Sheet 14
013
APPLICABLE TO AREA
Appendix A:
6.2
Appendix B:
6.3
8.3
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
N.A.
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
ORGANIC ZINC
60
EPOXY PRIMER
30
NOTE 1
70
Total NDFT
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
ORGANIC ZINC
60
EPOXY PRIMER
30
NOTE 1
70
Total NDFT
Type of Paint
NDFT (m)
Total NDFT
NOTE
1) The thickness of the PFP shall be defined taking into consideration the requirements of the rules and the grade of
fire protection required for the specific zone
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 15
014
Passive Fire Protection (PFP) for Stainless steel and galvanised surfaces
APPLICABLE TO AREA
Appendix A:
6.2
Appendix B:
Appendix C:
Stainless steel
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
N.A.
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
N.A.
PAINT SYSTEM
Type of Paint
Coat
1
EPOXY PRIMER
NDFT (m)
30
NOTA 1
70
Total NDFT
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
SSPC-SP10 / SSPC-SP11
Surface profile:
Coat
1
EPOXY PRIMER
NDFT (m)
30
NOTA 1
70
Total NDFT
Type of Paint
NDFT (m)
Total NDFT
NOTE
1) The thickness of the PFP shall be defined taking into consideration the requirements of the rules and the grade of
fire protection required for the specific zone
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 16
015
APPLICABLE TO AREA
Appendix A:
7.2
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
500
500
Total NDFT
1000
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
1.D
4.D
5.D
6.D
7.D
8.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
Type of Paint
NDFT (m)
500
500
Total NDFT
1000
Type of Paint
NDFT (m)
500
Total NDFT
NOTE
500
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 17
016
APPLICABLE TO AREA
Appendix A:
9.1.1
9.1.3
Appendix B:
3.3.1
3.3.3
9.2.1
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
ALKYD PRIMER
80
ALKYD PRIMER
80
80
Total NDFT
240
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP3
Surface profile:
50 - 75 m
Coat
NDFT (m)
ALKYD PRIMER
80
ALKYD PRIMER
80
80
Total NDFT
240
Coat
NDFT (m)
ALKYD PRIMER
80
80
Total NDFT
NOTE
160
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 18
017
APPLICABLE TO AREA
Appendix A:
9.1.2
Appendix B:
3.3.2
9.2.2
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
ALKYD PRIMER
80
ALKYD PRIMER
80
Total NDFT
160
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP3
Surface profile:
50 - 75 m
Coat
NDFT (m)
ALKYD PRIMER
80
ALKYD PRIMER
80
Total NDFT
160
Coat
1
NDFT (m)
ALKYD PRIMER
80
Total NDFT
NOTE
80
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 19
018
Interior surfaces of tanks containing sea water, settling and processing sea water
APPLICABLE TO AREA
Appendix A:
10.1
Appendix B:
Appendix C:
6.2.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
HB EPOXY
160
HB EPOXY
160
Total NDFT
320
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
HB EPOXY
160
HB EPOXY
160
Total NDFT
320
Coat
1
NDFT (m)
HB EPOXY
160
Total NDFT
NOTE
The paint system sould be certified and qualified in accordance with IMO Resolution MSC.215(82) - PCPS
160
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 20
019
APPLICABLE TO AREA
Appendix A:
10.2
Appendix B:
Appendix C:
8.2.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
1
EPOXY PRIMER
NDFT (m)
50
300
Total NDFT
350
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
EPOXY PRIMER
NDFT (m)
50
300
Total NDFT
350
Coat
1
NDFT (m)
300
Total NDFT
NOTE
Teh paint system shall be certified and suitable for fresh water. The certification shall be issued by internationally
recognised authority
300
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 21
020
Interior surface of refined products tanks, tanks contained acid, distilled and deionised water
tanks, sewage tanks.
APPLICABLE TO AREA
Appendix A:
10.4
Appendix B:
Appendix C:
3.2.1
5.2.1
7.2.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
300
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
300
Coat
NDFT (m)
EPOXY PHENOLIC
100
EPOXY PHENOLIC
100
Total NDFT
NOTE
200
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 22
021
APPLICABLE TO AREA
Appendix A:
Appendix B:
Appendix C:
1.3.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface Profile:
50 - 75 m
Coat
NDFT (m)
PURE EPOXY
150
PURE EPOXY
150
Total NDFT
300
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface Profile:
50 - 75 m
Coat
NDFT (m)
PURE EPOXY
150
PURE EPOXY
150
Total NDFT
300
Coat
1
NDFT (m)
PURE EPOXY
150
Total NDFT
NOTE
150
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 23
022
APPLICABLE TO AREA
Appendix A:
10.3
Appendix B:
Appendix C:
4.2.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
1
NDFT (m)
90
Total NDFT
90
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Test:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
NDFT (m)
90
Total NDFT
90
Type of Paint
NDFT (m)
Total NDFT
NOTE
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 24
023
APPLICABLE TO AREA
Appendix A:
Appendix B:
Appendix C:
3.2.2
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
1
NDFT (m)
400
Total NDFT
400
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
NDFT (m)
400
Total NDFT
400
Coat
1
NDFT (m)
400
Total NDFT
NOTE
400
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 25
024
APPLICABLE TO AREA
Appendix A:
Appendix B:
Appendix C:
9.1
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
50 - 75 m
Coat
1
NDFT (m)
HB EPOXY
1500
Total NDFT
1500
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
2.D
3.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
SSPC-SP10 / SSPC-SP11
Surface profile:
50 - 75 m
Coat
1
NDFT (m)
HB EPOXY
1500
Total NDFT
1500
Coat
1
NDFT (m)
HB EPOXY
1000
Total NDFT
NOTE
1000
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 26
025
Structures of Splash-zone
APPLICABLE TO AREA
Appendix A:
2.1
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
60 - 75 m
Coat
1
EPOXY SEALER
ANTIABRASION EPOXY
NDFT (m)
300
60
400
Total NDFT
760
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
60 - 75 m
Coat
1
EPOXY SEALER
ANTIABRASION EPOXY
NDFT (m)
300
60
400
Total NDFT
760
Coat
1
EPOXY SEALER
ANTIABRASION EPOXY
NDFT (m)
60
400
Total NDFT
NOTE
460
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 27
026
APPLICABLE TO AREA
Appendix A:
8.1
Appendix B:
6.1
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
>400C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
60 - 75 m
Coat
1
SILICONE
SILICONE
NDFT (m)
300
30
30
Total NDFT
360
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
60 - 75 m
Coat
NDFT (m)
SILICONE
30
SILICONE
30
300
Total NDFT
360
Coat
NDFT (m)
SILICONE
30
SILICONE
30
Total NDFT
NOTE
60
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 28
027
APPLICABLE TO AREA
Appendix A:
3.1.1
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
SUBSTRATE TEMPERATURE:
80C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP10
Surface profile:
60 - 75 m
Coat
1
EPOXY SEALER
NDFT (m)
350
60
70
Total NDFT
480
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP10 / SSPC-SP11
Surface profile:
60 - 75 m
Coat
NDFT (m)
EPOXY SEALER
60
70
350
Total NDFT
480
Coat
NDFT (m)
EPOXY SEALER
60
70
Total NDFT
NOTE
130
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 29
028
Risers
APPLICABLE TO AREA
Appendix A:
1.3
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
Carbon steel
SUBSTRATE TEMPERATURE:
90C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP 5
Surface profile:
75 - 100 m
Coat
1
NDFT (mm)
20
Total NDFT
20
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
SSPC-SP 5 / SSPC-SP 11
Surface profile:
50 - 75 m
Coat
1
Type of Paint
NDFT (mm)
20
Total NDFT
20
Type of Paint
NDFT (m)
Total NDFT
NOTE
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 30
029
Risers
APPLICABLE TO AREA
Appendix A:
1.3
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
Carbon steel
SUBSTRATE TEMPERATURE:
90C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP 5
Surface profile:
75 - 100 m
Coat
1
PRIMER
POLICLOROPRENE (NEOPRENE)
NDFT (mm)
12
Total NDFT
12
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system pre-qualification according to the Appendix "D"
Tests:
(1)
Coat
NDFT (mm)
(1)
Total NDFT
Coating damage not exposing the steel surface
Coat
Type of Paint
NDFT (mm)
Total NDFT
NOTE
(1) - As general roule no reapair shall be allowed. Before the begining of the coating works the Contractor shall
soubmit to Company approval a procedure for repair of the defects.
Eni S.p.A.
20000.VAR.PAI.FUN
Rev. 3 - March 2010
Enclosures - Sheet 31
030
Risers
APPLICABLE TO AREA
Appendix A:
1.3
Appendix B:
Appendix C:
TYPE OF SUBSTRATE:
Carbon steel
SUBSTRATE TEMPERATURE:
90C
SURFACE PREPARATION
SSPC-SP1 / SSPC-SP 5
Surface profile:
75 - 100 m
Coat
1
NDFT (m)
1000
Total NDFT
1000
SPECIFIC REQUIREMENTS
Characterisation of the coating materials and paint system qualification according to the Appendix "D"
Tests:
1.D
3.D
4.D
6.D
7.D
REPAIR OF DAMAGES
Coating damage exposing the steel surface
SURFACE PREPARATION
Type and level of preparation:
SSPC-SP1 / SSPC-SP 5
Surface profile:
75 - 100 m
Coat
1
NDFT (m)
1000
Total NDFT
Coating damage not exposing the steel surface
Coat
Type of Paint
NDFT (m)
Total NDFT
NOTE