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Example Applications

Agenda
Example Applicaton
Worlds First Installation
Fieldbus Installation at ARCO

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 2

Plot Plan - Waste Water


NOTES

A
Local
Control
Room

600 FT
River
MCC

A
Main Cable Runs
Road

0 OWNER REVIEW
REV DESCRIPTION

BRIGHT
ENGINEERING

1/2 MILE

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 3

GOOD
MANUFACTURING

Performance Specifications

Inflow of 10Kgal/min
Influent pH ranges from 5-10.5 pH

Flow can go to Zero

Effluent must be between 6-9pH


Compliance must be achieved 99.9% of Time

Site will be unmanned requiring;


Extensive Remote Diagnostics
Intelligent Transmitters

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 4

Performance Specifications (Cont.)

Extensive Reporting is required;


Reagent Usage

Equipment Maintenance
Regulatory Compliance

Plant Standards in Place for Instrument Vendors

There is also a PERFORMANCE GUARANTEE

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 5

P&ID Waste Water


CONTROL
ROOM

AI
102

FIELD
LOCATION

FAL
101 TRK

AIC
103

AY
103

LI
104

AI
105

AAHL
106

QTR
106

TI
107

LI
108

LI
109

10

MOTOR CONTROL

13 14 15 16 17 18 19

11 12

NOTES
CV-108
A/O

11

1 UNLESS OTHERWISE
NOTED ALL INSTR.
ON THIS DRAWING
CARRY AN AREA
DESIGNATION OF
878, THAT IS FI-1 IS
878FI-1.

CV-109
A/O
12

LSH
108
LT
108

ACID
10

LSH
109
LT
109

BASE
18

2 DR.
(TYP)
IP
103A

3
FY
103

15
CV103A
13

FT
101

CV103B

AT
102

HS
103

17

36

6
pH

AT
AT
103A 103B
36
14

11 FILL PUMP WILL


12 TRIP OFF IF TANK
IS AT HIGH LEVEL

16
pH

INTERLOCKS

19

2 DR.
(TYP)

IP
103B

Dissolved
Oxygen AT
105
LT
104

36

7
pH
HS
AT 106
106A
AT
106B
TT
107

Attenuation Basin

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 6

To River

0 OWNER REVIEW
REV DESCRIPTION

BRIGHT
ENGINEERING
GOOD
MANUFACTURING

Inlet Flow Measurements


17

FT
101

13

36
14

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 7

AT
102

Measurement After Mixing


4
HS
103
AT
103A

pH

AT
103B
LT
104

Dissolved
Oxygen AT
105
5

pH
AT
106A

36

HS
106
AT
106B

TT
107

Attenuation Basin
To River

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 8

Base Feed Stream


INTERLOCKS
CV-109
A/O
12
LSH
109
10

LT
109

11 FILL PUMP WILL


12 TRIP OFF IF TANK
IS AT HIGH LEVEL

BASE

To
103A

FY
103

IP
103B

2 DR.
(TYP)
16

CV103B

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 9

19

pH Control Strategy Design


FAL
101

Track

Acid

FT
101

FY
103

(Split range)

IP
103A

Base

pH

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 10

HS
103

IP
103B
CV103A

17

CV103B
Inflow

AY
103

(Linearized to Normality)

AIC
103

AT
103A

AT
103B

Select
Value

Characterization of pH to Normality(AY103)
0.2

Note:
Buffering requires many segments
to properly describe

pH
N
gm-mol/l

- 0.2

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 11

12

Split Range Output (FY103)

100

Valve
Position
(% of Span)

Base (IP103B)

Acid (IP103A)

0
0
AIC103 Output (% of Span)

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 12

100

% Time in Compliance Calculation


QTR
106

AAHL
106

Calculate Time Out


of Compliance
(High and Low)

HS
106

AT
106A

AT
106B

Attenuation Basin

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 13

To River

Discrete Control For Motors and Solenoid Valves


Run
LSH109 Contact

Stop

OUTPUT
Start

CV-109
A/O
12
LSH
109
10

LT
109

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 14

19
BASE

Fieldbus Wiring
H1 Fieldbus
Segment # 1

Control Room
PC
ACID

LT
108

BASE

LT
109

H1 Fieldbus
Segment # 2

18

15

13

FT
101

19

IP
103B

IP
103A

16

AT
102

17
AT
AT
103A 103B

14

LT
104

AT
105

AT
106A

AT
106B

TT
107

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 15

FF Allows Control Applications To Be Distributed


Fieldbus Segment #2

FI101

IP103A

IP103B

AT103A

AT103A

pH Control

LO Flow
Monitor

pH Meas. Select

Waste Water Process

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 16

pH Control Strategy Design


AI

ISEL

AI

FAL
101

AI
TRK
AIC
103

FY
103
FT
101

CHAR

PID

AALM

AHY
103

17

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 17

AY
103

OUT, (Split range)

IP
103B

CV103B

AO
AO

PV, (Linearized to Normality)

IP
103A

CV103A

SPLT

AIT
103A

AIT
103B

Select Highest Value

% Time in Compliance Calculation


QTR
106

AAHL
106

AI

ISEL

AALM

TIMR
Calculate Time Out
of Compliance
(High and Low)

AHY
106

AI
AT
106A

AT
106B

Attenuation Basin
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 18

To River

Discrete Control For Motors and Solenoid Valves


AI

AALM

DI

DO

DEVC

DO

LSH109

Run
Contact

Stop

OUTPUT

CV-109
A/O
12
LS
109
10

LT
109

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 19

Start

19
BASE

Response to Disturbance in Mixer Inlet pH

AT102
Inlet

9
8
pH

7
6
5

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 20

AT103
Outlet

Modified pH Control Strategy


AI

AI

ISEL

CHAR

AI

AALM

TRK

FAL
101

AIC
103

FY
103

AY
102
FI
101

AT
102

PID
AI

OUT,
(Split range)
IP
103B

CV103B

AIT
103A

AO
AO

AY
103

AHY
103

17

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 21

CHAR

PV, (Linearized to Normality)

IP
103A

CV103A

SPLT

AIT
103B

Select Highest Value

Response After Strategy Modification


AT102
Inlet

9
8
pH

7
6
5

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 22

AT103
Outlet

Startup of the Worlds First Commercial Fieldbus System


April 15th, 1997, Fort Saskatchewan, Alberta, Canada
Installation

and Commissioning of ninety


six(96) 3051T transmitter was completed in 5
hours by 3 instrument techs.

Project

Savings of over 30% have been


documented by customer for the fieldbus
installation vs traditional installation.

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 23

Detailed View of DeltaV Controller Field Enclosure


Redundant

power
supplied to each
segment.

DeltaV

fieldbus
modules interfaced
to each fieldbus
segment

Redundant

Ethernet
connection provided
to field hub.

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 24

Fieldbus Installation

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 25

Quick disconnects
used at the
transmitter to speed
installation and to
allow transmitters to
be easily added and
removed from the
fieldbus segment.

Sixteen 3051T
transmitters per
fieldbus segment, 6
segments installed
for a total of 96
transmitters

Field Devices Available With Quick Disconnects

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 26

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 27

DeltaV Controller Field Mounted Hub


Redundant

fiber
link back to the
rack room

Redundant

Ethernet
connects to the
DeltaV
Controller
Capacity

to
support 12
DeltaV
controllers

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 28

Plant Design
Data communication network
Integration Station
OPC

FB
AMS

H1 Fieldbus Interface

Existing DCS

fieldbus H1

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 29

Operator Interface

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 30

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 31

Utilize DeltaV Capability To Meet Fieldbus


Systems Requirements
5 Total
Broadcasting
Channels
Required

Radio Module (T1 and


10BaseT)
Radio Module (T1 and
10BaseT)

Drill Site #5

Drill Site #1

Radio Module (T1 and


10BaseT)
Radio Module (T1 and
10BaseT)

Radio Module (T1 and


10BaseT)

Radio Module (T1 and


10BaseT)

Radio Module (T1 and


10BaseT)

Switched Ethernet
Hub

OPC
Serv er

DeltaV Integration
Station
Separate Subnet

Switched Ethernet
Hub

Switched Ethernet
Hub

Programming
WS

DeltaV Prof essional


Plus
(Master) User Station

OPC
Serv er

OPC
Serv er

Diagnostic
WS

DeltaV Prof essional


User/Integration
Station
For adv anced
diagnostics and realtime trending

DeltaV Prof essional


User/Integration
Station
For adv anced
diagnostics and realtime trending

DeltaV Standard Plus User


Station

DeltaV Control LAN


Engineering LAN

Ethernet Router
Customer
Operator
Interf ace f or
Control and
Monitoring

Engineering LAN
Switched
Ethernet Hub
I.S. LAN

Resident
OPC Driv er

Customer
Operator
Interf ace f or
Control and
Monitoring

SETCIM Client PC
/DeltaV Prof essional Hot
Backup

OPC scanner resides


locally with SETCIM
kernel
DEC Alpha SETCIM
Serv er
SETCIM Client
PC/X-Terminal

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 32

SETCIM Client
PC/X-Terminal

/Alaska Project
DeltaV Control Network Topology Diagram
04 June 1997

Resident
OPC Driv er

SETCIM Client PC
/DeltaV Prof essional Hot
Backup

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 33

West Sak DS-1D

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 34

Capital Cost Savings


16% Reduction in Wellhead Terminations
69% Reduction in Comparable Wiring Costs
98% Reduction in Home Run Wiring
83% Reduction in Instrument FCO and QA/QC
90% Reduced Configuration Time to Add an
Expansion Well

92% Reduced Engineering Drawings to Add or


Expand a Well
$845 K Overall Project Cost Savings
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 35

TARN DS-2N

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 36

1998 Projects
TARN DS-2N
TARN DS-2L
Tabasco
West Sak DS-1C

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 37

Instrument Functional Checkout


Time to do FCO Reduced by 80%
Apply Portion of Time Savings to QA/QC

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 38

Verify Terminations vs Drawings


Verify Polarity (if Needed)
Look for Frayed Wires
Cables Meet Minimum Specs
Fieldbus Terminators are Installed
Verify Proper Grounding

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