CLAUSE 5, FABRICATION
5.3.2.1 Low-Hydrogen Electrode Storage Condi
tions. Ail electrodes having low-hydrogen coverings con-
forming to AWS AS.L and AWS A5.5 shall be purchased
in hermetically sealed containers or shall be baked by the
user in conformance with 5.3.2.4 prior to use, Immedi-
ately after opening the hermetically sealed container,
electrodes shall be stored in ovens held at a temperature
of at least 250°F [120°C], Electrodes shall be rebaked no
more than once, Electrodes that have been wet shall not
be used.
5.3.2.2 Approved Atmospheric Time Periods. After
hermetically sealed containers are opened o alter elec-
lrodes are removed from baking or storage ovens, the
electrode exposure to the atmosphere shall not exceed the
values shown in column A, Table 5.1, for the specifie
electrode classification with optional supplemental desig-
nators, where applicable. Electrodes exposed to the atmo-
sphere for periods less than those allowed by column A,
Table 5.1 may be returned f0 a holding oven maintained
at 250°F [120°C] min. after a minimum hold period of
our hours at 250°F {120°C} min, the electrodes may be
reissued.
53.23 Alternative Atmospheric Exposure Time
Periods Established by Tests. The alternative exposure
time values shown in column B in Table 5.1 may be used
provided testing establishes the maximum allowable time.
‘The testing shall be performed in conformance with AWS.
AS.S for each electrode classification and each electrode
‘manufacturer. Such tests shall establish that the maximum,
moisture content values of AWS ASS are not exceeded,
‘Additionally, E70XX or E7OXX-X (AWS AS.I or A5.5)
low-hydrogen electrode coverings shall be limited to a
maximum moisture content not exceeding 0.4% by weight.
‘These electrodes shall not be used at relative humidlty-
temperature combinations that exceed either the relative
humidity or moisture content in the air that prevailed
during the testing program,
‘or proper application of this subclause, see Annex F for
the femperature-moisture content chart and its examples,
‘The chart shown in Annex F, or any standard psychorn
ric chart, shall be used in the determination of tempera
ture-relative humidity limits.
53.24 Baking Electrodes. Electrodes exposed 10
the atmosphere for periods greater than those allowed in
‘Table 5.1 shall be baked as follows:
(1) All electrodes. having low-hydrogen coverings
conforming to AWS AS.I shall be baked for at least (wo
hours between 500°F and 80°F [260°C and 430°C], oF
(2) All electrodes. having low-hydrogen coverings
conforming to AWS AS.5 shall be baked for at least one
194
AWS 01.1/01.1M2010
Dour at temperatures hetween 700°F and 800°F [370°C
and 430°C].
All electrodes shall be placed in a suitable oven at a tem-
perature not exceeding one half the final baking tempera-
ture for a minimum of one half hour prior to increasing
the oven temperature to the final baking temperature.
Final baking time shall start after the oven reaches final
baking temperature
53.25 Electrode Restrictions for ASTM A 514 or
ASI7 Steels. When used for welding ASTM A 514 or
AS5IT steels, electrodes of any classification lower than
E1OOXX-X, except for E70ISM and E7OXXHAR, shall
be baked at least one hour at temperatures. between
700°F and 800°F [370°C and 430°C} before being used,
‘whether furnished in hermetically sealed containers or
otherwise
5.3.3 SAW Electrodes and Fluxes. SAW may be per-
formed with one or more single electrodes, one or more
parallel electrodes, or combinations of single and parallel
electrodes, The spacing between ares shall be such that
the slag cover over the weld metal produced by a leading
are does not cool sufficiently to prevent the proper weld
deposit of @ following electrode. SAW with multiple
electrodes may be used for any groove or fillet weld pass.
$33.1 Electrode-Flux Combination Require
‘ments. The bare electrodes and flux used in combination
for SAW of steels shall conform to the requirements in
the latest edition of AWS A5.17, Specification for Car-
bon Stee! Electrodes and Fluxes for Submerged Are
Welding, or to the requirements of the latest edition of
AWS A5.23, Specification for Low Alloy Steet Electrodes
and Fluxes for Submerged Are Welding.
$3.32 Condition of Flux. Flux used for SAW shall
be dry and free of contamination from ditt, mill scale, or
other foreign material, AN flux shall be purchased in
packages that can be stored, under normal conditions, for
at Teast six months without such storage affecting its
welding characteristics or weld properties. Flux. from
damaged packages shall be discarded or shall be dried at
‘4 minimum temperature of S00°F [260°C] for one hour
before use, Flux shall be placed in the dispensing system
immediately upon opening a package, or if used from an
opened package, the top one inch shall be discarded.
Fux that has been wet shall not be used.
$3.33 Flux Reclamation. SAW flux that has not
been melted during the welding operation may be reused
after recovery by vacuuming, catch pans, sweeping, or
other means. The welding fabricator shall have a system
for collecting tnmelted flux, adding new flux, and weld-
ing with the mixture of these two, such that the flux com.CLAUSE 5, FABRICATION
AWS 01.1/01.1M8:2010
Table 5.1
Allowable Atmospheric Exposure of
Low-Hydrogen Electrodes
Table 5.2
Minimum Holding Time (see 5.8.1)
vain Over atin
(see 5.3.2.2 and 5.3.2.3) ae eet ta
Electrode Column A (hours) Column B (hours) or Less 2 in [50 mm} Over 2 in [SO mm]
ASL {Sin foreach 2s plus 15 mi, foreach
ETOXX 4 mae smn, WAin(6mm} additional in (25 rv
EWOXXR, Seman. Over 410 10 max. or fraction ‘oc ration theeot
EVOXXHZR 9 max thersot over 2m [50 mm)
ETOIRM 9 max i
ASS
EDOXX-X Ams, Over 410 10 max ee
re sce geramex ables
Lio a oe iia tana, Alternate Stress-Relief Heat Treatment
EMOXX-X V2 max, Over 1/2 0.4 max. (see 5.8.2)
Nove Decrease in Temperature below Minimum Holding
“Column A: Hlecodes expose 10 atmosphte fo langer periods
than shin shale erie ore we,
(Column B: Electrodes exposed to atosphete for longer periods
than thse estate by testing shal be reed efor we
ectrdes shal be issued and held in quivers, or oe sal open
‘oniners Hees comin are 0% manda.
4. The opal supplemental designator, esjnatsafow-hy drogen
lett which has heen tse or covering moisture content afer
txponur os ist envionment fr 9 hours and has met the mak
trum lve allowed in AWS AS.1/AS.IM, Spectra for Carbon
Steet Bteccodes for Shielded Metal Are Welding,
‘Time at Decreased
“Temperature, Hours
Minimum Specified Temperature,
per Inc (25 mm}
wr ae of Thickness
50
100
150
200
Table 5.4
Limits on Acceptability and Repair of Mill Induced
Laminar Discontinuities in Cut Surfaces (see 5.15.1)
Description of Discontinuity
Repair Required
Any discontinuity | in 25 min in length or less
‘Any discontiouity over Lin [25 mm in length and 1/8 in {3 mm] maximum depth
None, need not be explored
Noe, but the depth shoul he explo
Any discontinuity over | in [25 mm in length with depth over 1/8 in [3
treater than 1/4 [6 mm
ut not
Remove, need not weld
‘Ay discontinuity over | in [25 mn] in fength with depth over 1/8
‘greater than 1 an [28 mm
Hommi but net Completely remove and weld
{Any discontinuity over ¥ in [25 mr] in length with depth greater than {in (25 mm]
‘Asp check of 19 of the discontmities on he cu surface n question shuld be explored hy
See 5.15.1.
riding to determine depth W the depth of any one
‘the daconntes explored excesds If in [nn then ll of the dincominties over 1 [29 mn tng remaining on tht ct wrt shal
"xploedby pining fo deterine dep, If none ofthe dicontintisexplred in fe IVE soe check haves deh exceeding IR in [3 mi then he
Ferner ofthe sscontinats cm that cut arlace need nat be explne
208