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DESIGN
01/02/2005
Delivering excellence through people Slide Number- 1 of 69
PIPING AND TANKAGE DESIGN-GENERAL
SESSION-I
TANKAGES-DESIGN ASPECT
SESSION-II
PIPING-DESIGN ASPECT
SESSION-III
TANK FARM INSTRUMENTATION AND FIRE PROTECTION
SESSION-IV
TANKAGES-OPERATION & SAFETY
TANKAGES-DESIGN ASPECT
- FEED STORAGE
- INTERMEDIATE FEED STORAGE
- FINISHED PRODUCT STORAGE
FEED STORAGE
- RECEIVING MODE
- SHIPMENT
- PIPELINE
- ANY OTHER MODE
- OPERATIONAL AND MAINTENANCE REQUIREMENT
- NO. OF TANK AND CAPACITY OF EACH TANK
INTERMEDIATE STORAGE
- OPERATING PHILOSOPHY & FLEXIBILITY
- EMERGENCY SHUTDOWN
- TURN AROUND REQUIREMENT
REFRIGERATED STORAGE
DESIGN GUIDELINE
- MINIMUM THREE OR FOUR TANK (EXCEPT
INTERMEDIATE FEED STORAGE)
- FIXED UP CAPACITY OF EACH TANK.
ATMOSPHERIC TANKS
- FLOATING ROOF
- CONE ROOF/ N2 BLANKETED CONE ROOF
- CONE CUM FLOATING ROOF
- CORROSION ALLOWANCE.
- ROOF SUPPORT.
- ROOF DESIGN.
- MANHOLES AND CLEAN OUT DOORS.
- SEALING ARRANGEMENT BETWEEN PERIPHERY
OF ROOF AND TANK SHALL.
N2 BLANKETED SYSTEM
MOUNDED STORAGE
- OVER GROUND STORAGE COVERED WITH MOUND OF
EARTH.
- MOUND SHALL BE ACCESSIBLE TO FIRE TENDER.
- DESIGN GUIDELINES BY ASME SEC VIII OR BS-5500.
- SINGLE CODE TO BE ADOPTED FOR DESIGN,
FABRICATION, INSPECTION, TESTING AND
INSTALLATION.
- SURFACE COATING CATHODIC PROTECTION TO BE
PROVIDED.
PIPING-DESIGN ASPECT
RECOM. MAX
VELOCITY ALLOW
PRESS.
GENERAL RECOM. 1.5-4.5 8.8
LAMINAR FLOW 1.2-1.5
PUMP SUCTION
BOILING LIQUID 0.6-1.8 1-1
NON-BOILING LIQUID 1.2-2.5 2-2
PRESS.
PUMP DISCHARGE FLOW, M3/HR
0-55 1.8-2.5 13.2
55-160 2.5-3.0 8.8
MORE THAN 160 3.0-4.5 4.4
RECOM. MAX
VELOCITY ALLOW
PRESS.
HIGH PRESSURE STEAM LINES
SHORT (LENGTH
LESS THAN 180 M) 2.2
LONG LENGTH
(MORE THAN 180 M) 1.1
SHORT LEADS 5.5
∆ P = (63.7 X100) Q2 f d
--------
D5
WHERE d = SPECIFIC GRAVITY WITH RESPECT
TO WATER
∆ P = PRESSURE DROP/KM OF PIPE
LENGTH
f= FRICTION FACTOR
PIPING & TANKAGE DESIGN
Engineers India Ltd – Delivering excellence through people 01/02/2005
Slide Number - 37 of 69
PRODUCT BLENDING
BLENDING
SCHEMATIC
PIPING & TANKAGE DESIGN
Engineers India Ltd – Delivering excellence through people 01/02/2005
Slide Number - 39 of 69
SOME OF OPERATIONAL ASPECTS CONSIDERED
IN PIPING DESIGN FROM OFFSITES
- WATER SUPPLY
- FOAM CONCENTRATE TANK
- EDUCTOR AND SUITABLE PROPORTIONATING
EQUIPMENT
- FOAM MAKER VAPOUR SEAL BOX.
- FIRE DETECTION SYSTEM TO ACTIVATE THE FOAM
SYSTEM.
CONE ROOF
- SUBSURFACE FOAM INJECTION THROUGH HIGH
BACK PRESSURE FOAM SUPPLY SYSTEM.
FLOATING ROOF
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