— _ t ry ) = HYPREZ” Diamond Powders, Compounds & Slurries a GS =Ne Hyprez Diamond Powders from Engis are available in a wide variety of diamond types, sizes and shapes. There is, however, one trait common to each and every lot. Quality. Hyprez Quality. ‘ight The tight bell-shaped curv of this typical Grade 3 PSD (partite size aistbution chart verifies the ‘extremely precise meron ranges ‘generated by Engis' sophisticated iamond grading technology. The {wo coluransafong te vrtial axis Indicate th percentage of patces ‘occuring in each micron size range. The numbers along the horzoatal axis indicate the number of particles ‘counted in each size range. At Engis, we micronize our diamond powders to exact- ing specifications. Our micronizing process begins by selecting only the finest diamond feedstocks. We use a special double-grad- ing process to ensure that our diamond meets the demanding Hyprez quality and repeatability criteria, Each-lot of Hyprez diamond powder processed is indi- vidually checked for size, shape and cleanliness. A strict particle analysis is then performed, yielding documentation on the indi- vidual lots, which is kept on record. This comprehensive documentation is made available to our customers for their own incoming quality control, Hyprez Diamond Powders = Milled, shaped and double-graded to exact specifications = Wide variety of diamond types, micron sizes and shapes = Comprehensive quality control = Extensive customer documentation & verification Diamond Particle Size Distribution Chart ‘eenbe of parectescountes ‘Left and top: The proprietary processing techniques used in our grading laboratory ‘ensure consistent, reliable quai foreach ‘atch and lot of Myprz diamond powder.Typical Applications Grinding Tungsten carbide tools, ceramics, glass, cermets, PCD tools Lapping Carbide & diamond wire drawing dies, glass components, metal seals Polishing Ceramic and carbide valve seats and seals, optical components, precious & semi-precious stones Supertinishing Semiconducting crystals & substrates, magnetic read/write heads, electro-optical materials, Hyprez Virgin Natural Asstrong blocky shape with irregular surfaces character- izes this diamond particle, long recognized for its aggressive stock removal and ability to produce superior surface finishes. Hyprez MA ‘A manufactured monocrys- talline structure processed to produce a blocky shape. Hyprez MA has come to be recognized as an economical alternative to natural diamond. It provides aggressive stock removal and excellent finishes. Hyprez PC A polycrystalline synthetic structure more rounded in shape, Hyprez PC has friability characteristics that allow it to cleave under pressure, reveal- ing fresh cutting surfaces. It produces excellent finishes on harder materials, such as sapphire. Hyprez BA* BA diamond has a more irregular shape than MA diamond. When the applica- tion does not require a high precision premium grade, BA is often the best economical option. * Availabe oniy as a damond powder. (Orders for Hyprezdlamond powders ‘a led to each customer's exact specications, in terms of mond ‘ype, size and carat required.Hyprez Diamond Compounds Hyprez Diamond Formulas are enhanced products of the highest quality, the result of Engis’ deep understanding of diamonds. Our expertise on how to mill, shape and grade diamonds of various types and friabilites is unmatched, Coupled with this experience is our know/ledge of chemistry, ‘compounding techniques, carrier formulations and concentration factors. This wealth of technical know-how, combined with our ISO 9002 certified quality systems, have made Hyprez the most trusted name in diamond compounds throughout the world, Understanding Our Codes for Compounds & Slurries ‘concentration shown bya code number, or ED (medium), STD (stondard) or STR (strong) ‘Ifyou would tke assistance in ‘placing your order, simply call Engis at 1-900-99-ENGIS.‘A.comprehensive range of By using the proper Hyprez Hyprez Diamond Compounds compound, in conjunction with has been developed to meet _the appropriate lapping and all the variables involved in polishing machines, plates and lapping and polishing, including: accessories, you can be assured of consistent, repeat- ™ Speed of equipment able results of the highest 1 Hardness of the laps quality . Engis application engineers Material being processed 4 technical sales represen- ™ Working pressure applied _tatives will gladly assist you in to paris any way possible. Simply give = Amount of stock to be usa call removed Eeaiscuios deselect of 1 Size of area involved Hore damon compound in stck ‘ortnay delve Compounds For Every Application _Hyprez Specialty Compounds Cistom fmulations engineered to meet Special aplication requirements. Diamond concentrations and carver chemistry fafored to he task. Wy Ci ‘Hyprez Diamond Die Compounds Water soluble formuta that cleans easily Very heavy concentrations of diamond, sold am the workpiece. Suitable for high hy the carat instead of the gram. Used with luster polishing. Used extensively mold wire polishing and ultrasonic machines. ‘polishing and die tnishing.Hyprez Five-Star® Manufactured & Naturale 2-Way Solubility Five-Star diamond compound can’be used with Hyprez OS ‘Type IV (oil soluble) or Type W (water soluble) lubricants to Tneet'specific requirements of Taterialland surface finish. durability of manufactured diamonds — n/a precision blend that assures faster cutting and long service life. Proven Formulation One of the world's most widely used diamond compounds, Hyprez Five- Star is formulated to withstand severe lapping conditions without loss of cutting quality. The use of a stable carrier assures, sustained particle suspension throughout the process cycle. Lapping and ea Prepolahing Better Coverage | Hyprez Five-Star | compound's unique blend of natural and manufactured diamonds also provides it Hadi Bue Mahogany more surface coverage and 45-75-40 improved impregnation s pore Purple Papi Stock moval of laps. eo-Fs-20 eors25 range te (eo gv aay rao ‘ato Peep gan ene dae] De OOF ‘Now & Improved Hypicator® ‘The Mypliator, designed fo prevent waste and contamination while precisely ‘metering each application of compound, ‘has been improved in several ways. ‘Among its teatares: 1m Exsorto hold {© More comfartaie to use 1m Fixed oie ongin 1m Precision metering ealCT a LE For Tungsten Carbide, Hard Metals & Ceramics Hyprez Formula L diamond ‘compounds are specially formulated for use with harder materials. Typical applications include finishing tungsten carbide tooling, rolls and balls, ceramics and coarse lapping on Hyprez natural metal and special composite laps. Proven Formulation Hyprez Formula L is a uniform diamond particle suspension which is not affected by ‘Huprex compounds dilution. The compound can are avaiable in be thinned to any desired Sram dip js. consistency with Hyprez OS Type IV and Hyprelube lubricants. It utilizes a special chemical carrier with increased surface tension to improve lap adhesion, Withstands Frictional Heat The consistency of Hyprez ‘Ai grates of Hype Formula Lis not affected by sealant prez frictional heat generated ‘monocrystalline (0), during use. Only minimal balersalngsyathee ; lubrication is required for (P0) and vgn nara (wa diamond. ‘optimal results. Siena souMa Me 17 Gey ck Sere toouma es 190 ok See Tana Tea ning Te oa ier aa go To TeOT ae) ee SE ‘All grades of Hyprez compounds are available with Hyprez monocrstlin (1M), polyrystatnesynheie (PC) and ‘rin natal (NAT) aiamond. Hyprez W Compound water-soluble formula that cleans easily from the workpiece, Hyprez W is recommended for areas requiring a very high luster, but which might be affected by an oil-base compound, Hyprez W was the first commercially successful diamond compound. Formulated by Engis, itis still in general use by the die and mold industry and for precision hand lapping. For additional lubrication, use W lubricant. Hyprez OS Compound This oil-based formula perfectly complements Hyprez W. itis especially popular in lapping areas where oil base lubricants help provide faster cutting action. It absorbs more abraded material and is self-lubricating. However, ‘when additional lubricant is desired, use OS Type IV lubricant for best results. | : on “| 08-0-mn ‘eossoma | 1020 sam | om | Senco Weoma | I208-S0MA Sie “Sowsoma | S0-08-0.MA 2298 eo | ua Sind Svs | Soscnue neory | Stands Sowsoma | Sooss0ma Sven “sSwoma | 6-08-0-mA Neca i Shown | Sessm | se 325 | mm | Sanaa wom | iosmua Seon | so-wasa —|—en-os-arma Neds Gvsomn | wossomn | sxco aro | ome | Sanaa fwasua | sossena Seong Bowaswa | 22005-Ma Wosarn Zowssma | 2mosama | von 20 | we | Seara Petes Zowaeua | smosara Sven Scena TowarNA | —70.0835-vA eau VowasMe | troossoua Mesh ro | wnie | Sendo Yowarwe | toosaswa Sree OWSEMA | —00-08-35-A Vesurn Wowsoe | tooossoma wean so | ume | Sanaa Wowarue | tooossrwn ae a nse AT AAT TRI ATT 8 SSE ee Came coi nearSpecialty Compounds Engis offers a wide range of standard compounds suitable for most applications in today's manufacturing field, However, new materials or changes in the process environment may require a specialty compound formulation, Engis’ expertise in diamond micronizing, combined with our knowledge of chemistry, compounding techniques and carrier formulations, allows us to serve the ever-changing needs of industry. When formulating specialty compounds, Engis chemists and process engineers con- sider all of the aspects of the annals eecialy compaund customer's application that Among the variables: hemes! frmatsion, crood may mandate a change or = Diamond concentration ‘ype, site and shape. These modification of a compound Characters ar verted ad formulation. Consistency when diluted ‘ily conroled nour ualy Diamond type {aberon. Temperature resistance Carrier adhesion properties Dispensing & handling ~~ Chemistry Solubility Lubricity Cleanabilty . . . . . = Migration, flow . . . . formulated in virtually. including pastes, liquids; type of carrier, gels, solids, Fs, ‘ols and thixotropic.Enis aiamond slurry processing lab. Engis can provide Hyprez slurries with manufactured monocrystalline, polycrys- talline, and virgin natural diamonds. composite laps. This oil-based slurry is excellent on most metal and carbide parts, with excellent cleanability. It is especially popular for finishing materials where a highly reflective surface is desired. Additional applications include lapping and polish- ing some electro-optical, ceramic and metal materials, as well as semiconductor ‘Hyper suries are available substrates. For additional ‘in 100 gram, 00.rem lubrication, use OS Type IV and 3200 gram (1 gallon) containers. lubricant. estas as aaa ly oman pom ED, Ei Sotltmatersrcemeneae erase pect “cao gerne sw to ter Sy Un Frere aan ‘tsa he arom Yon a oar} poe oninie ‘5489 TOUA argon owe Oa 1 Formula $1319-T4 (Oil Soluble) Our most popular oil-based slurry provides superior lap plate wetting and film protection for hard laps such as ceramic, cast iron, aluminum and Series HY Formula $4889 (Water Soluble) 4889 is our most popular alternative to oil-based slurries. It is widely used when processing electronic ‘components, including electro-optical materials, semiconductor substrates, ‘ceramic circuit boards, magnetic read/write heads. For additional lubrication, use W lubricant. Formula $841 (Compatible with both Oi! and Water Lubricants) Formula $841 is a superior slurry for polishing, typically as a final step, providing {good flatness and surface finish with minimal scratches. An oil/water emulsion, this slurry works well with elther Hyprélube or W lubricants and is particularly suited for use with polishing cloths and pads. The S841 slurry maintains dispersion of diamond in the finer micron sizes without settling for tong periods of time. It redisperses easily by shaking the bottle for a few seconds. For additional lubrication, use W lubricant on lap plates and Hyprelube on polishing cloths. Special Formulations and Concentrates Hyprez Diamond Slurries are available in a variety of oil and water soluble carriers, as well as in concentrates, not listed in this catalog. For more details regarding special formulations, contact the Engis sales department.Specialty Slurries Known for its wide range of ™ Slurry concentrates standard slurries, Engis also = Diamond concentration offers our customers special . formulations of Hyprez Specific gravity diamond slurry. ™ Viscosity Some of the factors we take = DH levels into account when developing = Environmental issues specialty slurries include: = Shipping issues = Evaporation rates ® Cleanability ® Dispensing & handling = Pressure/heat resistance w Film strength and ™ Suspension characteristics consistency ™ Solubility (oll base, water = Dilution base & emulsified carriers) = Charging characteristics Reduction of ion contaminants (For example, chlorides, ™ Dispersion characteristics sulphates, phosphates and related to diamond nitrates) = Compatibility with use of lubricants ‘Al rates o Hyprex sures = Conductivity sro svaabo wih Hype imonoenstaine (8, payerstaline siete (6) {nd nga nara (AAT amon ‘See Page 4 for code explanation ; rer) r | 4s | ato | ore | Sanaa ai sours. S99 went Nodian wioresrMa | osowsrowa | ei2 | 120 | cum | Sena | jiotestaiwa | osesvernMa srg issima-reweowa | —iesni-weosin Weaken, A | ‘Sisenesroan | “seonsrmam | soz | rom | oe | Sonne | S| testsisrestema | iesontstm¥a Seong “Teataeauows | somimaaacoaa | assere Weds Sosworssroma | sbsowesrowa | 2200 | coo | net | Sanco Sosweostaua | sosisistestma | sosearetmNn sre sesueoNED-WA | 4s-siaia-TemED-MA | —@-80-wED-WA Weaian Tecoma | aesieresroma | ascoveroua | 2se | 2 | Scum | Smama ieamsmia | sestisrsmiun | cosets SeogHyprez Diamond Aerosol Sprays Hyprez Diamond Aerosol sprays are available in both 5oz. and 1402. cans. Ideal for small flat lapping and polishing operations, where Uniform dispersion is, necessary, Hyprez aerosol sprays work extremely well with polishing cloths. Hyprez Diamond Aerosol sprays are water soluble and compatible with Hyprez W and Hyprelube lubricants. = Stand ___ 100,000, = ‘Standard —[_e0.00" = Sands v 74900 = Star BNET 71000, = ‘Standart aa ‘3000 Yotow ‘Slandars #8 3.000) Ore Stade oe 1800, Gon Standard 70-20 71200, Blue ‘Standard i 238 00) Fed Sandor MA 365% 25 Brow Stare ‘All grades are avallable with yprez monocrystalline (MA), polyrystaline sythei (PC) and ‘virgin natural (NAT) diamond.Hyprez Ge Tey Importance of Proper Lubrication Lubricants used with any diamond compound should be compatible with the carrier used to give the best cutting action possible, maintain even dispersion of diamonds and produce uniform finishes. ‘The proper lubricant will reduce lapping time and also reduce the amount of diamond compound needed to complete the lapping operation. ‘Hyprez Hyprelube® Hyprelube is a high-penetration lubricant that is both water and oil soluble. Additional benefits include unsurpassed abrasive wetting capabilities and contin- uous, controlled lubricity. Hyprelube was originally devel- oped for use with both Hyprez Formula L and Diamond Die Compounds, used in the finish- ing of wire drawing and cold heading dies. Hyprelube also complements the performance of some Hyprez specialty compounds and g emulsified slurries. ary ese 08 Type IV Lubricant This low-viscosity, oil-soluble lubricant is compatible with oil-based slurries and compounds, including Hyprez Five-Star, Formula L, Hyprez OS and $1313-T4. In proper concentrations, itis also partially compatible with Hyprez W compound. W Lubricant This water-based fluid is slightly thicker than OS Type IV and is compatible with Hyprez W compound and $4889 slurry. Specialty Lubricants Engis also formulates custom lubricants to complement specialty compounds and slurries. ea a ee {hionstia ome OS pe abe Tea Oa WLubeieant HypreluberHyprez Dual Stage MINIMISER®/Hyprez Autostirrer ‘Mintnize waste and ‘maximize the effectiveness of Hyprz diamond slures with the HyprezAutostirer ‘and MINIMISER. The ‘Autostar keeps the ‘diamond completely ‘suspended, while tho ‘MINIASER dispenses precise amounts of sly and/or ight abrieats. 14 MINIMISER® Spray Unit Hyprez Dual Stage MINIMISER” Electronic Dispensing Unit with Digital Display Diamond is a premium abrasive. Economies of usage are critical, requiring dispensing accessories that maximize the effectiveness of diamond slurries while minimizing waste. Both the Hyprez Autostirrer and MINIMISER have been engineered by Engis to do just that, deliver precisely controlled amounts of Hyprez diamond slurry and lubricants. These systems are designed for optimal use on all Hyprez lapping systems. The EM-1 MINIMISER Electronic Dispenser, with digital readout, incorporates microprocessor based circuitry to provide consis- tent and repeatable performance, day in and day out. The MINIMISER can be set for an interval cycle up to 999 seconds (16.65 min.) and a spray duration range of 1 to 9 seconds in increments of 1 second. MODEL EM-1 includes = 2—10" spray head nozzles m2 each, empty pint glass bottles m 2each, 7 ft. length of plastic hose with quick sonnect coupler Specifications = 7-3/4" Dx 7"H = Width: 11-13/16" ™ Air Gauge: 0 to 30 PSI ® Mounted on 4 non-skid pads = 115V standard. 220V available upon request Hyprez Autostirrer -- ASP-115 This unit stirs and keeps diamond completely dispersed during usage. Model ASP-115 includes: 1m 1 Empty pint glass bottle = 1 Magnetic spin bar m1 115V standard. 220V available upon request The Autostirer and MINIBUSER can be retrofitedto all commercially avaiable lapping machines.Hyprez Process Development Laboratory Staffed by technicians who are experts in diamond flat lapping and polishing, the Hyprez Process Development Laboratory is dedicated to solving customer application problems. ‘Through the lab, we regularly assist customers by developing new products and processes that utilize diamond-based superabrasives to: = Shorten cycle times. = Reduce the number of finishing steps = Lower finishing costs = Improve precision and performance ‘The wealth of Engis’ diamond finishing expertise is available to you through this laboratory. Ifyou have a special application or processing problem, call or write — giving full particulars. We will be glad to assist you in any way we can. Applications & Industries ™ Data storage/disk drives = Semiconductor substrates ™ Electronic components = Electro-optical materials ™ Mechanical seals/valves = Automotive components = Tool & die finishing = Mold polishing = Ceramics = Aerospace ee ete eat eee ee ett cae Pee ee Ships ues oar trict (aes, et omy, a sci 9D beh (Guan eee artsLeaders in Superabrasive Finishing Systems Engis (UK) Led. Henn Thames COxiorsre, RCP 1D ENGLAND Td 1491-411117 rnc 1491412252 Eralsaexergisukcom Engis Asia Pacific Pee. Led. SINGAPORE Tet 65-6745-19 Fac 65 6745-2907 Erase @engscomsg Engis of Canada Led. Burner, Ontana, CANADA Tel 905) 632-3016 Fax (905) 63 Engis Corporation Ema neg@engscom _@ | Engis Japan KK. Yokohama JAPAN, yet al et74. 0666 Fc BIAS 474.0677 Ematerall@ergscoip Engis (Hong Kong) Led, wai Chung HONG KONG fe 651-26100003 Fv 852-26234508 mat sseafengscomhk THE ENGIS GROUP OF COMPANIES aa Engis (H.K,) Led, Beling R.O. Bajng CHINA Te 8610-64828398 Fc 86169040096 EmaiangecanadeBengecom LS Helical Lap & Mfg. Company a. 688) 936500 Fr (586) 293-6903 1 nfoBlalapcom s Ema: fanjieGengiscom he “e Engis Korea Co, Led. Gyeong Gia KOREA Tei a2 31 354-126 Foc 2-31-354-1490 nak midiriengcole Hypres Loppingotshing Systems eprint fa ing tne ‘Panes ite pc, eran pcs, foes knee ana ter ecsrnee—brahee ances pus poses hand pus euemaed equipment pecans Hypre® DiaMold Toloom Products Engi SinglePos Bore ishing Systems Sing st be ing sere ans modes and cst mache pus dame Sac CBN pied enna tone pee hoses ana ages eenenne ln of smn ping comune bres anes tebe frog stan or ery oon a ee aie oes ENGIS CORPORATION 105 Witz Fad roa ‘etek wens Fone yo ol Poe 200 ENS Fac esrebe geal +E ane rio wange.oon letrogrp? Grinding Systems danced siperibave grading cutng, fe cesing sere ing cont fd CN tana pect te roapace masa cram ate,