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System Overview

Training Services Center - SVD


Prepared by:
Nico Nyoto Raharjo
PT. Yokogawa Indonesia

Wisma Aldiron Dirgantara 2nd floor, suite 202-209


Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070
PT YOKOGAWA INDONESIA
Training Center Technical Support Group

Yokogawa membuktikan Solusi Industri


Yokogawa menyediakan solusi terbaik dalam membangun pondasi dari
dunia industri manufaktur.
Integrasi

Manajemen Korporasi (ERP*)

Terintegrasi dengan sistem operasional bisnis

Manajemen Produksi (MES*)

Sistem untuk sistem kontrol yang lebih maju,


simulasi, manajemen produksi dan perencanaan

Oracle EBS, SAP R/3, iRenaissance, etc

Advanced Process Control &


APC & AOA Advance
Operation Assistance

Sistem Kontrol Produksi

Integrated Production
Control System

CENTUM
STARDOM

Sistem Kontrol Produksi

Transmitter

Field instruments, sensor, instrumen


pengukuran, analyzers dan peralatan lainnya

Safety Instrumented System

Prosafe
Magnetic Flowmeter

DPharp EJA
Digital Vortex Flowmeter

* ERP = Enterprise Resource Planning


* MES = Manufacturing Execution System

Process Data Acquisition


& Management

Paket Solusi

PCS

Field Instruments

PIMS

Digital YEWFLO
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Zirconia Oxygen Analyzer

ZR 402

Evolusi Teknologi Kontrol Industri


Alat pengatur mekanik
( Manual )

Relays dan Stepping Switch

Electronic Logic
Controllers

Direct-connected
Pneumatic Controllers
Transmitter-Type
Pneumatic Controllers

Programmable Logic
Controllers (PLCs)

Electronic Analog Controllers

Discrete Device
Control Systems

Distributed Control System

Computer based
Control Systems

Direct Digital
Control (DDC) System

Supervisory Computer
Control System
1930

1940

1950

1960

1970

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Training Center Technical Support Group

1980

1990

Evolusi Produk Yokogawa


Evolusi tiada henti untuk pengembangan yang
tidak ada habisnya dalam manajemen dan
operasional plant Anda.
Digital

Era Network

Plant Resource
Manager (PRM)

1990s

Analog
1970
YODIC600
direct digital
control system

Pneumatic
1951

1971
AOK:pneumatic
controllers

I series
Kontroller Electric

Solution Based Packages


software suite for advanced
control and advanced
production management.

DPharp EJA
fully-digital noisefree sensing with
worlds first silicon
digital sensor.

CENTUM

DCS pertama di
dunia

p d/p:pneumatic
transmitters

1978
UNI
ultra-stable analog
transmitters.

Kecerdasan yang
diintegrasikan dalam field
untuk manajemen dan
Operasional

2001

1994

1975
1957

2000

1998
Foundation
Fieldbus on EJA
field intelligence on
digital network.

PT YOKOGAWA INDONESIA
Training Center Technical Support Group

STARDOM

Sistem Kontrol
Berbasis Network
Autonomous controllers
WEB base Packages
IEC61131 lang.
2008

CENTUM VP
DCS termutakhir

Convensional point-point wiring DCS

PT YOKOGAWA INDONESIA
Training Center Technical Support Group

Evolusi DCS Yokogawa


CENTUM dibangun sebagai
sistem terbuka yang
sesungguhnya.

2008

CENTUM-XL
1998

CENTUM (2ND)
1988

1981

1993

1984

1975

CENTUM V
Worlds first DCS

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Training Center Technical Support Group

Evolusi DCS Yokogawa


Lifecycle Excellence
2008
CENTUM VP

2001

CENTUM CS 3000 R3

1998
CENTUM CS 3000

1993
10 MBPS
Dual
Redundant
Token Pass
V net

HF-Bus
1MBPS
Dual
Redundant
Token Pass

1988

CENTUM V

CENTUM-uXL

COPS2
COPSV

ENGS

CENTUM

F-Bus

CFCS2 CFCD2
CFFS

HIS
HIS

PICS
HIS

ICS

AVR
FFCS

ABC

PFCS

Vnet/IP
1Gbps
Dual
Redundant

FFCS

LFCS KFCS

EOPS

1975
COPS

250 KBPS
Dual
Redundant
Token Pass

1983

CENTUM CS
EWS

2005

CFCS EFCD

Sejak dari tahun 1975, sistem


kontrol DCS Yokogawa sudah
menggunakan sistem Dual
Redundant

CFCS CFCD
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Training Center Technical Support Group

Features of HIS

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Training Center Technical Support Group

Hardware Requirements
Item
CPU

Requirement
Xeon Dual Core 2.0GHz
Intel Core 2 Duo (2.13GHz)

RAM

Necessity
Minimum (XP
Professional, Vista,
Server 2003 )

1GB or more

Windows XP/2003
Server

2GB or more

Windows Vista

Graphic Board

Graphic memory: Min 128MB


DirectX9 with WDDM driver

HDD

40GB or more

Recommend

Monitor

SXVA (1280 x 1024) True color

Minimum

WXVA, 1440 x 900, True color

Option

FDD

Required

DVD-ROM

Required

Mouse or other pointing devices.

Required

Drive

Other

If VF701 or VI701 is installed,


PCI/PCI-X slot is required.
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Training Center Technical Support Group

Human Interface Station (HIS)


Equipment Nomenclature
Human Interface Stations (HIS)

Fungsi utama HIS digunakan sebagai operation dan monitoring yang menampilkan
variable proses, parameter control, alarm, trend, dll.
Ada 2 tipe HIS :
Console Type (dibagi 2 model)

Enclosed Display Console

Desktop Type

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Training Center Technical Support Group

Open Display Console

Engineering Work Station (EWS)


Equipment Nomenclature
Engineering PC (ENG atau EWS)
EWS merupakan PC yang memiliki fungsi engineering untuk melakukan Generation
dan Maintenance Centum VP.
EWS memiliki type PC yang sama seperti HIS dan bisa berfungsi sebagai HIS.
Dengan memiliki fungsi operation dan monitoring yang sama dengan HIS, maka
EWS dapat digunakan sebagai test functions (control station emulation) sebagai alat
engineering yang efisien dan mudah digunakan.

SFC
Logic Chart

Control
Drawing

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Training Center Technical Support Group

Desain Layar Baru


Tampilan yang
lebih menarik

Desain warna yang universal


System Message Banner lebih
padat akan informasi

LEVEL1

Browser Bar lebih


mudah diakses
untuk memanggil
semua informasi
yang berhubungan
dengan proses dan
sistem
Container Window
dapat dikombinasikan
dan ditampilkan
dalam satu layar.

PT YOKOGAWA INDONESIA
Training Center Technical Support Group

Desain Layar Baru


Frames yang lebih banyak,
digunakan untuk menampilkan
window yang telah dipanggil

Window
Favorites
digunakan
untuk
menyimpan
dan
memanggil
kembali
tampilan yang
kita susun
sendiri

Window
History
mencatat
kegiatan
operasional
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Training Center Technical Support Group

Frame Layout
Ada 5 jenis frame yang bisa kita gunakan :
View1
View2

View1
View1 View2

FRLT1

FRLT2

View1 View2

View1 View2

View3

View3 View4

FRLT4

FRLT5

View2 View3
FRLT3

Contoh:FRLT1 1=GR0001, 2=GR0002


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Training Center Technical Support Group

Elemen Baru Tampilan HIS


Windows Desktop = Tampilan Dasar Windows
System Message Banner = Area Tampilan Alarm
Browser Bar = Tool Untuk Navigasi
Container Window = Container Window / Pop up Window
* Frame = Elemen dari Container Window
* Tab = Untuk memindah tampilan ke sebelahnya
* View = Elemen dari Frame / Pop Up Window

PT YOKOGAWA INDONESIA
Training Center Technical Support Group

Contoh Frame dan Pop-Up Window


Frame = Bagian dari elemen window container
System Message Banner
Pop-Up Window

Browser
Bar

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Training Center Technical Support Group

Vnet/IP - Domain
Domain Vnet/IP terdiri dari dua kabel bus 1 and bus 2. Dalam CENTUM VP, dapat
dikombinasikan antara domain Vnet/IP dan V net/VL net, sampai dengan 16
domain dapat dipakai. Setiap domain saat dipasang sampai dengan 64 station
Vnet/IP dan sampai dengan 124 perangkat yang terhubung di jalur komunikasi
ethernet (PC, router, dll) yang dapat dihubungkan.
Vnet/IP didesain untuk jaringan duplex. Dalam Vnet/IP, bus dikonfigurasi
menjadi dua kabel individu bus 1 dan bus 2.
Jika bus 1 failed maka akan diambil alih oleh bus 2, begitu juga sebaliknya.

PT YOKOGAWA INDONESIA
Training Center Technical Support Group

Arsitektur System Centum VP


Teknologi Vnet /IP

Vnet/IP adalah sebuah


kabel berbasis IP yang
real-time untuk proses
otomasi dan sudah
menggunakan sistem
komunikasi 1 Gbps
Ethernet.

Vnet/IP sama seperti fungsi komunikasi Ethernet dan digunakan sebagai


landasan kabel komunikasi di masa mendatang yang fungsinya sama
seperti teknologi Vnet.
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Training Center Technical Support Group

Vnet/IP Overview

Both buses OK
General open communications:
Uses bus 2 (300 Mbps).
Restricted at exterior (hub, router,
etc.).

1 Gbps

Spare

1 bus failed

1 Gbps

1 Gbps
General open
communications
300 Mbps

General open
communications
300 Mbps

Vnet/IP open communications:


Uses bus 2.
When bus switching occurs, VI701
(for VF701 Vnet/IP) automatically
restricts the transmission band (650
Mbps --> 200 Mbps).
Control communications (Requires 500
Mbps.)
In general, uses bus 1.
Changes to bus 2 when failure occurs.
Utilizes an architecture which changes
from failure point to point only, and
which is highly resistant to
duplicated failures.

Vnet/IP
open
communications
200 Mbps

Spare,
200 Mbps

Control
communications
500 Mbps

Vnet/IP
Open
communications
650 Mbps

Control
communications
50Mbps

Bus 1:
Control
communications

Control
communications
change to
bus 2 when
bus 1
failure
occurs.

Bus 2:
Control diagnosis
communications +
Open communications

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Training Center Technical Support Group

Control
communications
500 Mbps

Bus 2:
Control
communications +
Open communications

Arsitektur System
Vnet I/P

ENG/HIS

Bus 1

Bus 2

(Control Communication)

(Open Communication)

L2 switch

L2 switch

FCS(FFCS-L)
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Training Center Technical Support Group

Arsitektur System
Vnet I/P

HIS

ENG

Vnet Router

GSGW/
SIOS

FFCS-L
To CS, CS3000/1000
(Vnet)

OPC
Server

PLC

Field network

Foreign system
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Training Center Technical Support Group

Domain Integration
Vnet/IP Multiple Domains

L3 switch
1 Gbps

Domain 1
Domain 2

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Training Center Technical Support Group

Domain Integration
Vnet/IP Vnet

Vnet Router

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L2SW, L3SW & Vnet Router


Layer 2 Switch
Perangkat yang digunakan
dalam domain Vnet/IP.

V net Router
Digunakan untuk
menghubungkan domain
Vnet/IP domain dan
domain V net/VL net.

Layer 3 Switch
Digunakan untuk
menghubungkan antar domain
dalam Vnet/IP.

PT YOKOGAWA INDONESIA
Training Center Technical Support Group

Centum VP Software Virtual Test Function


Full-scale system test can be performed without target hardware.
Real Plant

Virtual Test

Loading HIS configuration

Loading HIS configuration

HIS

HIS
Configuration
Data

Configuration
Data

FCS
Loading
control function

Loading
control function

FCS Simulator
Auto Wiring
Input
Output

Input

Real Plant

Output
In PC (HIS) Memory

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Training Center Technical Support Group

Virtual Plant

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Training Center Technical Support Group

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