PSV SPECIFICATIONS: UNIT 11

Sl
No

Tag No

Location

Operating Fluid

Carbon di oxide

Design
Pressure
Kg/cmg
7

Back
Pressure
Kg/cmg
-

PSV-602

K-1 2nd suction press

PSV-604

K-1 3rd suction press

Carbon di oxide

28

PSV-606

K-1 4 th suction press

Carbon di oxide

PSV-641

MS extraction(Near PV-3)

PSV-242

MS header(at NH3 B.L..)

Set
Pressure
Kg/cmg

Make

Remarks

BHEL

Flow Cap:40891NM/Hr

BHEL

Flow Cap:38576NM/Hr. Set point

changed to 29kg/cm2g on 04/08/02

105

-0.5

NUOVO PIGNONE

Steam

27.3

Steam

26.5

Set point was increased from 22

to 22.26Kg/Cm2 and further increased
to 26.5 Kg/Cm during ATR.Set point
further incresed to 27.0 Kg/CmG on
02.12.2000

PSV-651

Top of V-13

Nitrogen

11

BHEL

PSV-640

E-28 Shell side PSV

Steam

1.2 ATA

PSV-1

K-1 Final discharge

CO2 + Inerts

175

MOORCO Flow Cap:59338.2NM/Hr

PSV-2

Vapours from MV-1

NH3,CO2,H2O

175

TAI Milano

10

PSV-3

Vapours from E-1

NH3,CO2,H2O

175

TAI Milano

11

PSV-5

E-1 Shell side

Steam

26

MOORCO

12

PSV-6A

E-5 Shell side

Steam

5.5

MOORCO

13

PSV-6B

E-5 Shell side

Steam

5.5

MOORCO

14

PSV-7

NH3 Startup line

NH3 Liquid

269

MOORCO

15

PSV-8A

E-4 Shell side

NH3,CO2,H2O

5.5

TAI Milano Slight passing reported by NDT on 2.3.

16

PSV-8B

E-4 Shell side

NH3,CO2,H2O

5.5

TAI Milano Slight passing reported by NDT on 2.3.

17 PSE-9A/B

E-6 Shell side

Steam Condensate

12

B&BS

18

PSV-10

E-6 Shell side

Steam Condensate

12

MOORCO

19

PSV-11

P-1A/B Disch.

NH3 Liquid

269

MOORCO

20

PSV-30

P-14 Jacket suction

Cold water

MOORCO

21

PSV-31

P-1A Discharge

NH3 Liquid

254

MOORCO

22

PSV-32

P-1B Discharge

NH3 Liquid

254

MOORCO

23

PSV-34

NH3 Pump dampner

NH3

29

MOORCO

24

PSV-35

NH3 Pump dampner

NH3

29

MOORCO

25

PSV-37

NH3 Oil separator(MV-10)

NH3 Liquid

28

MOORCO Gagged on 23.2.2000.Still passing.

26

PSV-39

P-2A Suction

Carbamate

22

TAI Milano

27

PSV-40

Steam Cond.to E-2B

Steam Condensate

26

MOORCO

28

PSV-41

P-2BSuction

Carbamate

22

TAI Milano

29

PSV-101

E-7 Tube side

Cooling water

MOORCO

30

PSV-103

Vapour from MV-2

NH3,CO2,H2O

22

TAI Milano

31

PSV-104

Vapour from C-1

NH3&Inert

22

TAI Milano

32

PSV-105

E-9 Tube Side

Cooling water

MOORCO

33

PSV-106

NH3 From V-1

NH3&Inert

22

MOORCO

34

PSV-107

E-11 shell side

Cooling water

MOORCO

35

PSV-108

Vapour from C-3

Ammonia + inerts

22

MOORCO

36

PSV-112

P-7A Seal pot

Glycol

21

MOORCO

SARASIN

290575711.xls

PSV SPECIFICATIONS: UNIT 11

Sl
No
37

Tag No

Location

Operating Fluid

Back
Pressure
-

Set
Pressure

Glycol

Design
Pressure
21

PSV-113

P-7B Seal pot

38

PSV-131

39

Make

Vapour from MV-3

NH3,CO2,H2O

5.5

5.5

PSV-132

E-8 tube side

Cooling water

MOORCO

40

PSV-133

Vapour from V-3

NH3,CO2,H2O ,inert

5.5

TAI Milano

41

PSV-161

Vapour from V-8

NH3,CO2,H2O ,inert

3.5

TAI Milano

42

PSV-162

E-17 tube side

Cooling water

MOORCO

43

PSE-163

C-2 Vacuum breaker

NH3,CO2,H2O

500mm Hg

44

PSV-164

Vapour from C-2

NH3,CO2,H2O

3.5

TAI Milano

45

PSV-165

Vapour from R-2

NH3,CO2,H2O

44

TAI Milano

46

PSV-169

E-20 Tube side

Cooling water

MOORCO

47

PSV-202

Steam from V-2

Steam

3.5

MOORCO

48

PSV-203

Steam cond from P-11A

Condensate

206

MOORCO

49

PSV-206

LS network

Steam

5.5

MOORCO

50

PSV-207

Steam cond from P-17A

Condensate

206

Remarks

MOORCO
TAI Milano PSV recalibrated on 5th Oct.99.Set point changed to

OFFICINE
MECCANICHE

51

PSV-208

Steam cond from P-17B

Condensate

206

GALLARATESI

52

PSV-209

E-21 tube side

Cooling water

ITALY
MOORCO

53

PSV-210

Steam cond from P-11B

Condensate

206

MOORCO

54

PSV-242

MS network

Steam

26

MOORCO

55

PSV-A

P-11 A body

Condensate

207

MOORCO

56

PSV-B

P-11 B body

Condensate

207

MOORCO

57

PSV-

P-47A/B

Condensate

126

NUOVO PIGNONE

58

PSV-

P-38A/B

Condensate

126

NUOVO PIGNONE

59

PSE-201

V-2 Vacuum breaker

Air

400mm Hg

60

PSV

P-05A seal pot

Glycol

27

AUDCO INDIA

61

PSV

P-05B seal pot

Glycol

27

AUDCO INDIA

62

PSE-

E-25 shell side rupt disc

CW

63

PSV-

E-25 C W line

CW

BHEL

64

PSE-

E-26 shell side rupt disc

CW

65

PSV

E-26 C W line

CW

BHEL

66

PSE-

E-27 shell side rupt disc

CW

67

PSV

E-27 C W line

CW

BHEL

290575711.xls

PSV SPECIFICATIONS: UNIT 21

Sl
no

Tag No

Location

Operating Fluid

PSV-602

K-1 2nd suction press

Carbon di oxide

Design
Pressure
Kg/Cmg
7

Back
Pressure
Kg/Cmg
-

Set
Pressure
Kg/Cmg

Make

PSV-604

K-1 3rd suction press

Carbon di oxide

28

Set point changed to

29 kg/cm2g on
05/08/02

PSV-606

K-1 4 th suction press

Carbon di oxide

105

NUOVO PIGNONE

PSV-641

MS extraction(Near PV-3)

Steam

27.3

PSV-242

MS header(at NH3 B.L..)

Steam

27

PSV-651

Top of V-13

Nitrogen

11

PSV-640

E-28 Shell side PSV

Steam

1.2 ATA

PSV-1

K-1 Final discharge

CO2 + Inerts

175

PSV-2

Vapours from MV-1

NH3,CO2,H2O

175

TAI Milano

10

PSV-3

Vapours from E-1

NH3,CO2,H2O

175

TAI Milano

11

PSV-5

E-1 Shell side

Steam

26

MOORCO

12

PSV-6A

E-5 Shell side

Steam

5.5

MOORCO

13

PSV-6B

E-5 Shell side

Steam

5.5

MOORCO

14

PSV-7

NH3 Startup line

NH3 Liquid

269

MOORCO

15

PSV-8A

E-4 Shell side

NH3,CO2,H2O

5.5

TAI Milano

16

PSV-8B

E-4 Shell side

NH3,CO2,H2O

5.5

TAI Milano

17 PSE-9A/B

E-6 Shell side

Steam Condensate

12

B&BS

18

PSV-10

E-6 Shell side

Steam Condensate

12

MOORCO

19

PSV-11

P-1A/B Disch.

NH3 Liquid

269

MOORCO

20

PSV-30

P-14 Jacket suction

Cold water

MOORCO

21

PSV-31

P-1A Discharge

NH3 Liquid

254

22

PSV-32

P-1B Discharge

NH3 Liquid

254

MOORCO

23

PSV-34

NH3 Pump dampner

NH3

29

MOORCO

24

PSV-35

NH3 Pump dampner

NH3

29

MOORCO

25

PSV-37

NH3 Oil separator

NH3 Liquid

28

MOORCO

26

PSV-39

P-2A Suction

Carbamate

22

TAI Milano

27

PSV-40

Steam Cond.to E-2B

Steam Condensate

26

MOORCO

28

PSV-41

P-2BSuction

Carbamate

22

TAI Milano

29

PSV-101

E-7 Tube side

Cooling water

MOORCO

30

PSV-103

Vapour from MV-2

NH3,CO2,H2O

22

TAI Milano

31

PSV-104

Vapour from C-1

NH3&Inert

22

TAI Milano

32

PSV-105

E-9 Tube Side

Cooling water

MOORCO

33

PSV-106

NH3 From V-1

NH3&Inert

22

MOORCO

Remarks

Set point was increased from 26.5

to 27Kg/Cm2 on
BHEL
SARASIN

175

254

MOORCO

MOORCO

PSV replaced on 6/10/99. Set pt

changed to 176 in Mar-03 S/D.

PSV replaced on 22.12.99.Set pr

180 Kg/Cm

PSV Recalibrated on 8th Oct.99

Attended for passing on 30.12.99

Flow : 9068.04 Kg/Hr of air.

290575711.xls

PSV SPECIFICATIONS: UNIT 21

Sl
no

Tag No

Location

Operating Fluid

Design
Pressure
Kg/Cmg

Back
Pressure
Kg/Cmg

Set
Pressure
Kg/Cmg

Make

34

PSV-107

E-11 shell side

Cooling water

MOORCO

35

PSV-108

Vapour from C-3

Ammonia + inerts

22

MOORCO

36

PSV-112

P-7A Seal pot

Glycol

21

MOORCO

37

PSV-113

P-7B Seal pot

Glycol

21

MOORCO

38

PSV-131

Vapour from MV-3

NH3,CO2,H2O

5.5

TAI Milano

39

PSV-132

E-8 tube side

Cooling water

MOORCO

40

PSV-133

Vapour from V-3

NH3,CO2,H2O ,inert

5.5

TAI Milano

41

PSV-161

Vapour from V-8

NH3,CO2,H2O ,inert

3.5

TAI Milano

42

PSV-162

E-17 tube side

Cooling water

MOORCO

43

PSE-163

C-2 Vacuum breaker

NH3,CO2,H2O

500 mm Hg

44

PSV-164

Vapour from C-2

NH3,CO2,H2O

3.5

TAI Milano

45

PSV-165

Vapour from R-2

NH3,CO2,H2O

44

TAI Milano

46

PSV-169

E-20 Tube side

Cooling water

MOORCO

47

PSV-202

Steam from V-2

Steam

3.5

MOORCO

48

PSV-203

Steam cond from P-11A

Condensate

206

MOORCO

49

PSV-204

LS network

Steam

5.5

MOORCO

50

PSV-207

Steam cond from P-17A

Condensate

219

51

PSV-208

Steam cond from P-17B

Condensate

219

52

PSV-209

E-21 tube side

Cooling water

OFFICINE
MECCANICHE
GALLARATESI
ITALY
MOORCO

53

PSV-210

Steam cond from P-11B

Condensate

206

MOORCO

54

PSV-

P-11 A body

Condensate

206

MOORCO

55

PSV-

P-11 B body

Condensate

206

MOORCO

56

PSV-

P-47A/B

Condensate

126

NUOVO PIGNONE

57

PSV-

P-38A/B

Condensate

126

NUOVO PIGNONE

Remarks

58

290575711.xls

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11

PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV

01
10
101
103
104
105
106
107
108
11
112
113
131
132
133
161
162
163
164
165
169
02
202
203
206
207
208
209
210
242
03
30
31
32
34
35
37
39
40
41
05
602
604
606
641
6A
6B
7
8A
8B

K01 FINAL DISCH

E06 SHELL SIDE
E07 TUBE SIDE
MV02
C01
E09 TUBE SIDE
NH3 LINE FROM V01
E11 SHELL SIDE
C03
DISCH LINE OF P01A/B
P07A SEAL POT
P07B SEAL POT
MV03
E08 TUBE SIDE
V03
V08
E17 TUBE SIDE
C02 VACUUM BREAKER
C02
R02
E20 TUBE SIDE
MV01
V02
P11A DISCH
LS NETWORK
P17A
P17B
E21 TUBE SIDE
P11B DISCH

###
###
###
###
###
###
###
###

11
11
11
11
11
11
11
11

PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSV
PSEPSVPSEPSV
PSEPSV

9A
9B
A
B
C
D
E
F
651
640
201 V-2 Vacuum breaker
P-05A seal pot
P-05B seal pot
E-25 shell side rupt disc
E-25 C W line
E-26 shell side rupt disc
E-26 C W line
E-27 shell side rupt disc
E-27 C W line

PCT SECTION PSV CHECK LIST

PROCESS SIDE

PASSING CMS REPORT

YES / NO YES / NO

REMARKS

PSV-161 Vapour from V-8

PSV-164 Vapour from C-2
PSV-165 Vapour from R-2
COOLING WATER
PSV-30

P-14 Jacket suction

PSV-162 E-17 tube side

PSV-169 E-20 Tube side
PSV-209 E-21 tube side
STEAM AND CONDENSATE
PSV-202 Steam from V-2
PSV-203 Steam cond from P-11A
PSV-210 Steam cond from P-11B
PSV-A

P-11 A body

PSV-B

P-11 B body

DATE OF INSPECTION

SIGN OF FIELD OPERATOR

SIGN OF SHIFT INCHARGE

HP/MP/LP SECTION PSV CHECK LIST

PASSING CMS REPORT
YES / NO YES / NO

PROCESS SIDE
PSV-2

Vapours from MV-1

PSV-3

Vapours from E-1

PSV-8A

E-4 Shell side

PSV-8B

E-4 Shell side

PSV-39

P-2A Suction

PSV-41

P-2BSuction

PSV-103 Vapour from MV-2

PSV-131 Vapour from MV-3
PSV-133 Vapour from V-3
AMMONIA SIDE
PSV-7

NH3 Startup line

PSV-11

P-1A/B Disch.

PSV-31

P-1A Discharge

PSV-32

P-1B Discharge

PSV-34

NH3 Pump A dampner

PSV-35

NH3 Pump B dampner

PSV-37

NH3 Oil separator(MV-10)

PSV-104 Vapour from C-1

PSV-106 NH3 From V-1
PSV-108 Vapour from C-3
STEAM AND CONDENSATE PSV
PSV-5

E-1 Shell side

PSV-6A

E-5 Shell side

PSV-6B

E-5 Shell side

Page 8 of 11

REMARKS

PSE-9A/B E-6 Shell side

PSV-10

E-6 Shell side

PSV-40

Steam Cond.to E-2B

PSV-206 LS network
PSV-207 Steam cond from P-17A
PSV-208 Steam cond from P-17B
PSV-242 MS network
PSV-

P-47A/B

PSV-

P-38A/B

COOLING WATER
PSV-101 E-7 Tube side
PSV-105 E-9 Tube Side
PSV-132 E-8 tube side
PSV-107 E-11 shell side

DATE OF INSPECTION

SIGN OF FIELD OPERATOR

SIGN OF SHIFT INCHARGE

Page 9 of 11

CO2 COMPRESSOR PSV CHECK LIST

PROCESS SIDE

PASSING

YES / NO

11 UNIT

21 UNIT

CMS

YES / NO

11 UNIT 21 UNIT

REMARKS

PSV-602 K-1 2nd suction press

PSV-604 K-1 3rd suction press
PSV-606 K-1 4 th suction press
PSV-1

K-1 Final discharge

STEAM AND CONDENSATE

PSV-641 MS extraction(Near PV-3)
PSV-242 MS header(at NH3 B.L.)
PSV-640 E-28 Shell side PSV
COOLING WATER
PSE-

E-25 shell side rupt disc

PSV-

E-25 C W line

PSE-

E-26 shell side rupt disc

PSV

E-26 C W line

PSE-

E-27 shell side rupt disc

PSV

E-27 C W line

N2 PSV
PSV-651 Top of V-13

DATE OF INSPECTION

SIGN OF FIELD OPERATOR

SIGN OF SHIFT INCHARGE

CRITICAL PSV SPECIFICATIONS

Sl
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Tag No

11 PSV-2
11 PSV-3
11 PSV-8A
11PSV-8B
11 PSV-11
11 PSV-31
11 PSV-32
11 PSV-106
21 PSV-2
21 PSV-3
21 PSV-8A
21PSV-8B
21 PSV-11
21 PSV-31
21 PSV-32
21 PSV-106

Location

Operating Fluid

Vapours from MV-1

Vapours from E-1
E-4 Shell side
E-4 Shell side
P-1A/B Disch.
P-1A Discharge
P-1B Discharge
NH3 From V-1
Vapours from MV-1
Vapours from E-1
E-4 Shell side
E-4 Shell side
P-1A/B Disch.
P-1A Discharge
P-1B Discharge
NH3 From V-1

NH3,CO2,H2O
NH3,CO2,H2O
NH3,CO2,H2O
NH3,CO2,H2O
NH3 Liquid
NH3 Liquid
NH3 Liquid
NH3&Inert
NH3,CO2,H2O
NH3,CO2,H2O
NH3,CO2,H2O
NH3,CO2,H2O
NH3 Liquid
NH3 Liquid
NH3 Liquid
NH3&Inert

Design
Pressure
Kg/cmg
175
175
5.5
5.5
269
254
254
22
175
175
5.5
5.5
269
254
254
22

Back
Pressure
Kg/cmg
1
1
1
1
1
1

Set
Pressure
Kg/cmg

Make

TAI Milano
TAI Milano
TAI Milano
TAI Milano
MOORCO
MOORCO
MOORCO
MOORCO
TAI Milano
TAI Milano
TAI Milano
TAI Milano
MOORCO
MOORCO
MOORCO
MOORCO

290575711.xls