uy 1JM CONSTRUCTION SDN BHD = PUTERI COVE RESIDENCES (PCR) METHOD STATEMENT / TECHNICAL SUBMISSION Te TVLIN Intemational Sin Bhd Anion KY Nin From Mermrina Maem Simed Ret Ne uMercrMsicssions Rov TrakiSerices CIVIL STRUCTURAL/ REINFORCED CONCRETE WORKS Date of approval required ‘13th March 2018 {(tanget 3 days afierisswance) Tie REBAR ANCHORING USING HIILTI HITRE-S00 INJECTION SYSTEM Aachen Casogie Surat Pokaan BOMBA any) Semple Photograph Tet Repo ters Conners by Constant situs oF Arpova TA Apr 1b Aeeped with Comments. Reabriston (sno Reid TJ] Rice nd Rebbison Read We ery ony shall deals and coments of dhs sumision ae in acearance wih lermative othe spesictos. Name Company stamp Signature Date €C Copy te: Tet Discovery Deveopment T] Pending Kouek Sin Bid ‘TY LIN Ineatonal Sdn. Bh TZ] KrKOntiy Surveyors To] Nay architects Se he OthersSection 1.0 20 3.0 31 32 33 4.0 41 42 5.0 6.0 70 Td 72 Table of Contents les / Subtitles Objective Scope of Work Resourees Planning Machinery, Tools & Equipment Planning Manpower Planning Material Work Methodology Preparation of reinforcement bars Installation of rebar with HILTI HIT Re-500 Inspection and Test Safety, Health and Environment References QC Documents or Relevant Checklist HILTI HIT RE-S00 Technical Data SheetSECTION 1.0 OBJECTIVES: This method statement describes the method and procedures for post installation of starter bar in conerete structures. SECTION 2.0 SCOPE OF WORKS: Starter bars which is post installed via chemical anchoring is a second option besides the usage of Reinforced bar couplers where normal bend-in bars are not feasible and there is no provision embedded starter bar for slab and beam especially at locations using Peri Hori jump form system, Chemical anchoring using HILTI HIT RE-S00 will be mainly be used at lift core walls, staircase walls and columns for rebar size range of 12mm to 32mm. SECTION 3.0 RESOURCE PLANNING 3.1 Machinery / Tools / Equipment Item Material Descriptions i Manual dispenser gun 2 Blow-up pump 3 Static mixer nozzle 3.2, Manpower Item Manpower Descriptions 1 Engineer / Supervisor 2 | Clerk-of- Work 3 | Safety officer 4 Ber benders eee eee eer eeerereeeeereee ee3.3. Material Item Material 1 HILTI HIT RE-500 2 Reinforcement bar SECTION 4.0 WORK METHODOLOG' 4.1 Preparation of reinforcement bars 4.1.1 Rebar are cut to lengths at the stee! fabrication yard and transferred to location, 4.1.2 Rebar is marked for embedment depth (mm) of 10 x diameter of bar being anchored 4.2 Installation of rebar with HILTI HIT RE-500 42.1 Drill hole to the required depth of typical 10 x diameter of the rebar. 42.2 Clean the drill-hole thoroughly by 2 times blowing with dust blower, round cleaning brush and blowing with dust blower again.ispose the initial mortar that is not grey (approximately 10cm). 4.2.3. For the first time use, Once the mortar is grey, inject mortar from bottom of hole and move slowly till hole is filled with HILTI HIT RE-500. Release pressure from the application gun to stop mortar from flowing out. 4.2.4 Insert reinforcement bar immediately until embedment marking on rebar and let it cure for the duration specified in technical data sheet. The installation is now complete. CSS)SECTION 5.0 INSPECTION AND TEST PLAN: All inspection and testing involved shall be accordance to the Inspection and Test Plan and the Project Quality Plan, SECTION 6.0 SAFETY, HEALTH AND ENVIRONMENT: All health, safety, security and environmental measures shall be as per the [JM Construction Sdn Bhd Occupational Health and Safety Plan and Environmental Management System. SECTION 7.0 REFERENCES: 7.1 QC Documents or Relevant Checklist Checklist ref. no.: FM/B/02 (Rev.00) 7.2 HILTI HIT RE-500 Technical Data Sheet (As attachment)Foon: FOR? m™ LIM CONSTRUCTION SDN BHD = Morsrcove smo ect POST-CONCRETE INSPECTION CHECKLIST Foca fee sa x0. TEM CHECKED ACCEPTED OR REJECTED (AR)| CORRECTIVE WORK (AR) | REMARKS: Sukcon | MaiaCen [| Covat_[ Siteon [ MvinCen [Coma [Gonere Finn [imei & alia [Hovey [crack coor [Opening Posiion Bulging Sosing Seca Coning [Exosed Seba Embedded Forsign Oe ay) [Gants [Conerete Caring [Paper metod of emeras cane os specication enginesing tem [Comment apecion Ascepiance \Prepare by: (ubcon) Inspected & verified bys (LIMO) Inspected & Approved by: (Cansatant)\TTACHMENT : TECHNICAL DATA SHEET Hilti HIT-RE 500-SD with rebar | Injection mortar system Benefits rian] + suitable for non-cracked and Hit cracked concrete HIT-RE 500-90 | © 20/26 to C 50/60 330 mi foil pack | - high loading capacity (also available | ~ Suitable for dry and water aceedemenenerinameessans as 500 mi saturated concrete PRIMARY and 140m | - large diameter applications foll pack) ~ high corrosion resistant = long working time at elevated temperatures Stak mixer | - odourless epoxy ~ embedment depth range: from 60 ... 160 mm for 28 rebar BSt500S | to 128 ... 840 mm for 32, Ea ‘A x Fy ‘Smalledge Variable European Hit 4 Tensie Fie Concrete distance embedment Technical design zone andspacing —dopth. “STANCE po rgyay cera software Approvals / certificates Description ‘Authority Laboratory No. [date of issue 1 European technical approval” D/at, Berin ETA-0710260 / 2009-07-12 Fire test report MEPA, Leipaig | GS:i8-07-070 7 2008-01-18 ‘Assessment repor (fire) wartingtonfire WF 166402 / 2007-10-26 & suppl. __| we 172020 / 2008-05-27 All data given in this section according ETA-07/0260, issue 2008-11-03, Basic loading data (for a single anchor) All data inthis section applios to Correct setting (See setting instruction) ~ No edge distance and spacing influence = Stee! failure ~ Base materia thickness, as specified in the table = One typical embedment depth, as specified in the table + One anchor material, as specified in the tables = Concrete C 20/25, fexaine = 25 Nimm* = Temperate range | (min, base material temperature -40°C, max. long termishort term base materkal temperature: +24°C/40°C) ~ Installation temperature range +5°C to +40°C. 364 2014Mean ultimate resistance, characteristic resistance, design Embedment depth ® and base material thickness for the basic loading data. stance, recommended loads. Data according ETA-07/0260, issue 2009-01-12 Hilti HIT-RE 500-SD Nanetd calculated according to the simplified design method. rAnchor size 8 | O10 | O12 | O14 | O16 | 020 | O25 | O28 | O32 Typical embedment depth (mmj | 0 | 0 | 110 | 126 | 125 | 170 | 210 | 270 | 300 Base material thickness [mm] ato | 120 | 145 | 165 | 165 | 220 | 275 | 340 | 380 a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be Mean ultimate Tesistance: concrete C 20/25 — fercue = 25 Nimm®, anchor rebar BSt 500S - - _ Data according ETA-0710260, issue 2009-01-12 ‘Anchor size @8 | 10 | o12 | o14 | ote | 20 | 025 | O28 | O32 [Non cracked concrete ye SC Tensile Nan 8St500S [kN] | 294 | 452 | 657 | 895 | 941 | 1492 | 2049 | 2007 [349.9 ShearVan BSt500S [kN] | 147 | 23,1 | 326 | 441 | 57.8 | 903 | 1418 | 17,5 | 2921 [Cracked concrete 3 Tonsilo Naim 8St500S [kN] | 238 | 336 | 461 | 67.0 | 652 [1108] 1461 | 2087 | 208.1 Shear Vem BSt500S [kN] | 14,7 | 23.1 | 326 | 44.1 | 57.8 | 90.9 | 141,8| 177.5 | 292.41 Design resistance: concrete C 20/25 — fer.cubo = 25 Nimm*, anchor rebar BSt Characteristic resistance: concrete C 20/25 ~ fer.cube = 25 Nimm?, anchor rebar BSt 500 S Data according ETA-07/0260, issue 2009-01-42 ‘Anchor size @8 | o10 | o12 | o14 | o16 | a20 | 025 | 078 | O32 Non cracked concrete TensiloNe — BSt500S [kN] | 280 | 424 | 583 | 706 | 708 | 1119 | 1537 | 2040 | 262.4 ShearVe —BS1500S {kN} | 140 | 220 | 31,0 | 420 | 550 | 86.0 | 1360 | 169.0 | 221,0 Cracked concrete Tensile Nm 8515005 KN] | 16,1 | 226 | 31.1 | 385 | 440 | 748 | 1006 | 1544 | 181.0 Shear Vin BSi500S [kN] | 140 | 22,0 | 34,0 | 420 | 65.0 | 26.0 | 1350 | 169.0 | 221.0 500S Recommended loads *: concrete C 20/25 — fer.cure = 25 Nimm’, anchor rebat Data according ETA.07/0260, issue 2009-01-12 Anchor size _ | @8 | a0 | a2 | ota | o16 | 20 | 925 | o28 | O32 Non cracked concrete Tensilo Nay BSt500S kN | 324 | 302 | 336 | 633 | 732 | 1067 [Shear Vas __BSt500S [kN] 207 | 280 | 367 | 57.3 | 900 | 1127 [Cracked concrete Tensile Nag BSt500S [kN] 173 | 214 | 209 | 356 | 622 | 735 [Shoar Vay BSt “TKN 20,7 | 28,0 | 36,7 [67,3 | 900 [117 r BSt 500 S Data according ETA-0710260, issue 2009-01-12 ‘Anchor size 8 | 910 | o12 | o14 | o16 | 020 | 925 | O28 Non cracked concrete — — z Tensile Ne; BSi5008 [aN] [ 120 | 168 | 23,1 | 280 | 240 [381 | 523 | 762 | 893 ShearVin. BSt5008 aN} | 67 | 10.5 | 148 | 20.0 | 26, 64.3 | 80,5 | 105,2 Cracked conorete E Tensile Ne. BSI500S KN] | 64 | 90 | 123 | 153 | 150 | 254 | 37.3 | 528 | 616 ShearV.., BSt500S [kN] | 6,7 | 10,5 | 148 “262 | 41,0 | 64;3 | 805 | 1052 a) With overall partial safely factor for action y = 1,4. The partial loading and shall be taken from national regulations. 2014 fely factors for action depend on the type of 365,Pn es estos) ) Oo Service temperature range Hilti HIT-RE 500-SD injection mortar may be applied in the temperature ranges given below. An elevated base material temperature may lead to a reduction of the design bond resistance. Maximum long term | Maximum short term ‘Temperature range foment ‘base material base material He ‘temperature temperature ‘Temperature range | c ~ -40 °C to +40 °C = subse BBEEEEIEL Temperaturerangell__—_———~«|~_—-40 °C 0 +88 °C 135°C +58°C Temperature range Ill [80 °6 to +706 443°C 70°C ‘Max short term base material temperature ‘Short-term elevated base material temperatures are those that occur over brif intervals, 2.g, as a result of diurnal cyating, ‘Max long term base material temperature Long-term elevated base material temperatures are roughly constant over significant periods of time. Materials. Mechanical properties of rebar BSt 500S Data according ETA-07/0260, issue 2009-01-12 [Anchor size we | @10 | o12 | o14 | 16 | 920 | 026 | 028 | 032 Nominal tensile BStS0O0S —_[Nimm"] 560 | 550 | 550 | 550 | 550 | 550 | 550 | 550 | 550 strongth foc Yield strength fy [Stressed lcross- BSt500S — {imme} | 50,3 | 78,5 | 113,1 | 153,9 | 201,1 | 314,2 | 4909 | 615, | 804.2 section Ay Moment of | t resistance BStS00S [mm] | 50,3 98,2 | 169,6 | 269,4 | 402,1 | 785.4 | 1534 | 2155 | 3217 Ww Bsts00S — [Nmm*]| 500 | 600 | 500 | 500 | 500 | s00 | 500 ) 500 | S00 Material quality _ Part Material [rebar Geometry and mechanical properties according to DIN 488-2:1988 or BS1500S EDIN 48622005 me Setting installation equipment He ‘Anchor size oe _| B10 | o12 | ot4 | wt6 | o20 | O25 | or | O32 Rotary hammer = Te2-Tei6~SS«YSSCS*«SEAO- TET. [Other tools | compressed ar gun or bow oul pump, set f leaning brushes. dispenser 366 2014Paes Setting instruction Dry and water-saturated concrete, hammer drilling al Tr Brush bore hole with required stee! brush HIT-RB. For detailed information on installation see instruction for use given with the package of the product, 2014 367Lea eo oe Curing time for general conditions i: Data according ETA-0710260, issue 2000-01-12 Temperature Working time in which anchor Curing time before anchor of the base material ‘can bo inserted and adjusted t, can be fully loaded the 40°C 12min oe an 30°C to 38°C 20 min 7 an a 20°C to 29°C 30 min 12h 15°C to 19°C __1%h 24h 40°C 10 14°C. 2h 48h 5°Cw9C BAR 72h 368 2ora