Production Plan

Model
Pulsar 150 UG4.5
Pulsar 180 UG4
Pulsar 220 SF
Pulsar 220 S
PULSAR 200NS
AVENGER 220
KTM 125 MY14
KTM 200 MY14
KTM 390 MY 14
RC 390 ( KT06)
RC 200 ( KT05)
RC 125 ( KT04)

domestic
25600
4644
5566
2232
3554
1175
315

43086

Working days

26

Export
5256
1534
772
5668
846
1040
980
1000
810
20
806
18732

Total
25600
9900
7100
772
7900
4400
1040
2155
1315
810
20
806
61818

Product wise
42600

7900
4400

6146

61046

Daily DOM
985
179
214
0
86
137
0
45
12
0
0
0
1657

Daily EXP

Total

0
202
59
30
218
33
40
38
38
31
1
31
720

985
381
273
30
304
169
40
83
51
31
1
31
2378

DAILY TOTAL
2378

Sl. No Part No
1 52DH0177
2 52DH0695
3 52DJ0412
4 52JC0163
5 52JL0013
6 52JM0013
7 DH101898
8 DH161410
9 JG113009
10 JG113800
11 JG161000
12 JG231404
13 JG231405
14 JG571015
15 JL113000
16 JL113007
17 JL113011
18 JL113014
19 JL113016
20 JL511002
21 JL511029
22 JL541221

x1
x2
x3
x4
x5
x6
x7
x8
x9
x10
x11
x12
x13
x14
x15
x16
x17
x18
x19
x20
x21
x22

Daily Plan
Part Desc
SF:BALANCER IDLER HOLDER WITH BEAR
COVER LHRR MOONLIGHT K1
GRAB HANDLE KIT BLACK LH/RH WITH B
LH RR COVER ASSLY K2/K3 MOONLIGHT
GRAB HANDLE WITH TPT N WASHER JL
COVER LH RR WITH BOLT FOR JM
INTAKE MANIFOLD K1(UG5)
GRAB HANDLE ASSY
CHANGE LEVER
DUMBLE SPACERS FOR STEPHOLDER
BRAKE PEDAL
GRAB LH WITH FOAM
GRAB RH WITH FOAM
CAP OIL FILTER
STEP ASSLY MAIN LH
STEP ASSY MAIN RH
STEP RIDER RH
STEP PILLION ASSY COMPLETE LH
STEP PILLION ASSY COMPLETE RH
COVER CYLINDER HEAD
COVER THERMOSTAT
CAP OIL FILTER

Per day
Total Requirement
1668
985
985
684
304
169
985
985
236
946
236
304
304
236
304
304
304
304
304
304
304
540

Price
47.27
145.01
116.91
143.1
143.45
152.44
24.34
86.67
44.09
22.78
53.35
67.2
67.2
12.65
44.06
44.06
23.72
24.97
24.97
87.11
20.35
12.23

Wt (Kg)
0.236
0.725
0.585
0.716
0.717
0.762
0.122
0.433
0.220
0.114
0.267
0.336
0.336
0.063
0.220
0.220
0.119
0.125
0.125
0.436
0.102
0.061

No of Parts per Bin

30
14
8
14
20
14
45
10
50
100
50
16
16
35
32
32
32
28
28
18
16
50

Bin Dimension
Length
Width
Height
400
300
100
600
400
140
600
400
200
600
400
140
600
400
200
600
400
140
400
300
80
600
400
200
400
300
160
300
200
50
400
300
160
400
300
200
400
300
200
300
200
50
400
300
110
400
300
110
400
300
110
400
300
110
400
300
110
600
400
160
300
200
140
300
200
50

Wt per Bin Vol per Bin

7.0905
12000000
10.1507
33600000
4.6764
48000000
10.017
33600000
14.345
48000000
10.6708
33600000
5.4765
9600000
4.3335
48000000
11.0225
19200000
11.39
3000000
13.3375
19200000
5.376
24000000
5.376
24000000
2.21375
3000000
7.0496
13200000
7.0496
13200000
3.7952
13200000
3.4958
13200000
3.4958
13200000
7.8399
38400000
1.628
8400000
3.0575
3000000

Total No of Bins Total Wt

Total Vol
56
394
667261538
70
714
2363076923
123
576
5907692308
49
489
1640492308
15
218
729230769
12
129
406153846
22
120
210051282
98
427
4726153846
5
52
90771692
9
108
28366154
5
63
90771692
19
102
455769231
19
102
455769231
7
15
20261538
9
67
125336538
9
67
125336538
9
36
125336538
11
38
143241758
11
38
143241758
17
132
648205128
19
31
159519231
11
33
32413846
606
3950 19294453696
1929

Vehicle Data

TATA
TATA
TATA
TATA

909
709
407 SFC TT
ACE

L (mm)

B (mm)

H (mm)

4381
3833
2883
2140

2042
2057
1908
1430

2130
2130
2130
1650

Permissible Wt (in
Tonnes)
6
3
2.5
1

Trip Cost
Rs/trip
1800
1500
1300
850

19054984260
16793944530
11716627320
5049330000

1905 9.44635E-008
1679 8.93179E-008
1172 0.000000111
505 1.68339E-007

2
3
3
4

3600
4500
3900
3400

Minimize Cost Loss

y1

y2

y3

y4

x1y1

x2y1

x3y1

x4y1

Constraints
Weight Constraint
Volume Constraint

7.0905
12000000

x1y1y2
Weight Constraint
Volume Constraint

7.0905
12000000
x1y1y3

Weight Constraint
Volume Constraint

7.0905
12000000
x1y1y4

Weight Constraint
Volume Constraint

7.0905
12000000
x1y1y5

Weight Constraint
Volume Constraint

7.0905
12000000
x1y1y6

Weight Constraint
Volume Constraint

7.0905
12000000
x1y1y7

Weight Constraint
Volume Constraint

7.0905
12000000
x1y1y8

Weight Constraint

7.0905

10.1507
4.6764
10.017
33600000 48000000 33600000

x2y1y2

x3y1y2

x4y1y2

10.1507
4.6764
10.017
33600000 48000000 33600000
x2y1y3

x3y1y3

x4y1y3

10.1507
4.6764
10.017
33600000 48000000 33600000
x2y1y4

x3y1y4

x4y1y4

10.1507
4.6764
10.017
33600000 48000000 33600000
x2y1y5

x3y1y5

x4y1y5

10.1507
4.6764
10.017
33600000 48000000 33600000
x2y1y6

x3y1y6

x4y1y6

10.1507
4.6764
10.017
33600000 48000000 33600000
x2y1y7

x3y1y7

x4y1y7

10.1507
4.6764
10.017
33600000 48000000 33600000
x2y1y8

x3y1y8
10.1507

4.6764

x4y1y8
10.017

Volume Constraint

12000000

Constraint on Parts
Equal
Constraint

33600000 48000000 33600000

0
"="

0
"="

56

Constraint on vehicle

70

y3

0
0
0
0
0
0
0
0

y4

1800

1500

9.4463473E-008
9.4463473E-008
8.9317908E-008
8.9317908E-008
8.9317908E-008
0.000000111
0.000000111
0.000000111

0
0
0
0
0
0
0
0
0
0

Vehicle
1
2
3
4
5
6
7
8

49

12

y2
1800

0
"="

123

0 <=
y1

Objective Function

0
"="

1500

y5

y6

y7

y8

y9

y10

y11

x5y1

x6y1

x7y1

x8y1

x9y1

x10y1

x11y1

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000

x5y1y2

x6y1y2

x7y1y2

x8y1y2

x9y1y2

x10y1y2 x11y1y2

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000
x5y1y3

x6y1y3

x7y1y3

x8y1y3

x9y1y3

x10y1y3 x11y1y3

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000
x5y1y4

x6y1y4

x7y1y4

x8y1y4

x9y1y4

x10y1y4 x11y1y4

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000
x5y1y5

x6y1y5

x7y1y5

x8y1y5

x9y1y5

x10y1y5 x11y1y5

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000
x5y1y6

x6y1y6

x7y1y6

x8y1y6

x9y1y6

x10y1y6 x11y1y6

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000
x5y1y7

x6y1y7

x7y1y7

x8y1y7

x9y1y7

x10y1y7 x11y1y7

14.345
10.6708
5.4765
4.3335
11.0225
11.39
13.3375
48000000 33600000 9600000 48000000 19200000 3000000 19200000
x5y1y8
14.345

x6y1y8
10.6708

x7y1y8
5.4765

x8y1y8
4.3335

x9y1y8
11.0225

x10y1y8 x11y1y8
11.39

13.3375

48000000 33600000 9600000 48000000 19200000 3000000 19200000

0
"="

0
"="

15

y5

12

y6
1500

0
"="
22

y7
1300

0
"="
98

y8
1300

0
"="

1300

0
"="

0
"="

y12

x12y1

x13y1

x14y1

x15y1

x16y1

x17y1

x18y1

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000

x12y1y2

x13y1y2

x14y1y2 x15y1y2

x16y1y2

x17y1y2

x18y1y2

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000
x12y1y3

x13y1y3

x14y1y3 x15y1y3

x16y1y3

x17y1y3

x18y1y3

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000
x12y1y4

x13y1y4

x14y1y4 x15y1y4

x16y1y4

x17y1y4

x18y1y4

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000
x12y1y5

x13y1y5

x14y1y5 x15y1y5

x16y1y5

x17y1y5

x18y1y5

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000
x12y1y6

x13y1y6

x14y1y6 x15y1y6

x16y1y6

x17y1y6

x18y1y6

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000
x12y1y7

x13y1y7

x14y1y7 x15y1y7

x16y1y7

x17y1y7

x18y1y7

5.376
5.376 2.21375
7.0496
7.0496
3.7952
3.4958
24000000 24000000 3000000 13200000 13200000 13200000 13200000
x12y1y8
5.376

x13y1y8
5.376

x14y1y8 x15y1y8
2.21375

7.0496

x16y1y8
7.0496

x17y1y8
3.7952

x18y1y8
3.4958

24000000 24000000 3000000 13200000 13200000 13200000 13200000

0
"="

0
"="

19

0
"="

19

0
"="

0
"="

0
"="

0
"="

11

x19y1

x20y1

x21y1

x22y1

LHS

Condtn
0 <=
0 <=

LHS

Condtn
0 <=
0 <=

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000

x19y1y2

x20y1y2

x21y1y2 x22y1y2

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000
x19y1y3

x20y1y3

x21y1y3 x22y1y3

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000
x19y1y4

x20y1y4

x21y1y4 x22y1y4

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000
x19y1y5

x20y1y5

x21y1y5 x22y1y5

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000
x19y1y6

x20y1y6

x21y1y6 x22y1y6

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000
x19y1y7

x20y1y7

x21y1y7 x22y1y7

3.4958
7.8399
1.628
3.0575
13200000 38400000 8400000 3000000
x19y1y8
3.4958

x20y1y8
7.8399

x21y1y8 x22y1y8
1.628

3.0575

Condtn
0 <=
0 <=
Condtn
0 <=
0 <=
Condtn
0 <=
0 <=
Condtn
0 <=
0 <=
Condtn
0 <=
0 <=
Condtn
0 <=

13200000 38400000 8400000 3000000

0
"="

0
"="

11

0
"="

17

0
"="

19

11

0 <=

RHS
0
0

RHS
0
0

0
0

0
0

0
0

0
0

0
0