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Maintenance point
1 Chuck greasing
2 Lubrication pump oil level checking
3 Hydraulic unit main pressure - 35 kg/cm2
4 Lubrication unit pressure - 15 kg/cm2
5 Front door rail cleaning
6 Chuck pressure switch setting check
7 Lubrication of tail stock
8 Air conditioner functioning
9 Exhaust fan

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sno

Maintenance point
1 Lubricator oil level in FRL unit
2 Cleaning of air filter in AC unit
3 Air filter and fan of electrical cabinet cleaning
4 Coolant tank cleaning
5 Functioning of spindle motor blower fan
6 Cleaning of spindle belt

s.no

Maintenance points
1 Temperature inside control panel less than 35 C
2 Lubrication pump suction filter cleaning
3 Hydraulic oil temperature less than 60 C
4 Checking of runout / noise in spindle , Tailstock
5 Chuck (jaw stroke)
6 Chuck runout
7 Hydraulic power pack oil level
8 Cleaning of panel insode
9 Cleaning of machine lamp

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Maintenance point
Check for any cabale damage
Positioning couple tightness
Relay terminal screw tightness
Coolant motor
Servo motor connector tightness
Check for abnormal noise in hydraulic power pack and ball screw
Hydraulic power pack oil replacement
Axes, spindle drive belt tension
Hydraulic power pack suction filter cleaning
Electrical control panel cleaning
Turret
Slide seals adjustment
Disassemble and cleaning of chuck
Check hydraulic hoses
Hollow cylinder coolant drain port cleaning
Lubrication distributor oil flow checking

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Maintenance point
Check battery voltage (system)
Cleaning of PCB
Cleaning of all proximity limit switches
Cable routing check
Fan filters replacement
Electrical loose connection
Backlash check
Chuck cylinder disassemble and clean
Replace guideways wiper
Check for smooth movement of axes
Solenoid valve / power pack overheating
Machine level

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