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OF
MECHANICAL AND MANUFACTURING
ENGINEERING
ENGINEERING MECHANICS
MMAN 1300
Given Name:
Student ID:
Date of lab:
Shear Force_S2_2015_MMAN1300
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This lab experiment will be performed during your assigned lab time (see Moodle) in Week 12
and the report is due at the end of Week 13. The lab equipment is available in the
Undergraduate Teaching Laboratory (UTL) on the ground floor of the Willis Annexe (J18). It is
available from 9am 1pm and from 2pm 4pm from Monday to Friday in week 12.
There are two parts to this lab Part A Shear Force and Part B Bending Moment. Each part is
carried out on a separate rig in the UTL. Choose a partner within the course and attend the
experiment as a pair. Each pair of students will work on one of the rigs for half an hour and on
the other rig for a further half an hour. Time is short, so come prepared to do measurements
and leave your calculations until after you leave the laboratory. Videos explaining the
experimental procedure are available on Moodle.
Before you enter the laboratory you need to have viewed the videos which also contain safety
information. A copy of the Safe Work Procedure (SWP) and Risk Management (RM) forms is
available in in Moodle and you will be required to read and sign these in the laboratory before
using the experimental equipment. Enclosed footwear is required to enter the laboratory.
The report will be given a mark out of 50, which will be scaled to a mark out of 4 for the course.
The marking criteria is included at the end of this document.
PART A: INTRODUCTION
This group of experiments demonstrates how to perform Shear Force in a Beam experiments.
Instrumentation
Figure 1 shows the complete experimental frame with the Digital Force Display (D.F.D.) unit in
position. It consists of a beam which is cut. To stop the beam collapsing, a mechanism (which
allows movement in the shear direction only) bridges the cut on a load cell thus reacting and
measuring the Shear Force. A digital display shows the force from the load cell.
A diagram on the left-hand support of the beam shows the beam geometry and hanger
position. Hanger supports are 20mm apart, and each has a central groove which positions a
hook.
Never apply excessive force to any part of the equipment.
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Figure 2 shows the Force Display Unit in detail while Figure 3 shows load-carrying hooks with
masses in position; one unloaded hook with the base has the same mass as one of the discs.
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Make sure that the Digital Force Display is ON. Connect the mini DN lead from Force Input 1
on the Digital Force Display to the socket marked Force Output on the left-hand support of
the equipment. Ensure that the lead does not touch the beam.
Carefully zero the force meter using the dial on the left-hand support. Gently apply a small load
with a finger to the centre of the beam and release. Zero the meter again if necessary. Repeat
to ensure the meter returns to zero.
Note: If the meter does not show zero, but is nearly zero at 0.1N, lightly tap the frame (there
may be a little stiction and this should overcome it).
How students will perform experiments and submit reports
To perform these four experiments you are asked to work in pairs. You will have to select
different variables required for the experiments. Before the selection process, described below,
you should choose one of the pair and write his/her student number in the given space and use
that student number for selecting proper load and distance from supports to perform all 8
experiments.
Students in the same pair should do all the experiments together and record values in the
appropriate tables.
Attach all the extra working required for the detailed calculation to this report. Note that
unless all the workings are shown, full marks will not be awarded. Students should work in a
group and submit different reports individually. Calculations and figures may be shared, but the
discussion and conclusions should be different.
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Complete header sheet and submit whole report (one per student) as a PDF file to Moodle by
5pm Friday 30 October 2015 (Week 13) for assessment.
Load selection variables based on student number
The typical student number has 7 digits. Label these from the left as a,b,c,d,e,f & g (e.g. for the
student number 3295406 a would equal 3 and g would equal 6). Loads and distances that
should be selected by each student are given in the table below.
Load W1 (for Exp. 2,
3, 4)
100g, if d=0, 1
200g, if d=2, 3
300g, if d=4, 5
400g, if d=6, 7
500g, if d=8, 9
Student numbers
Distance a (for
Exp. 2, 3, 4)
60mm, if f=0, 1
80mm, if f=2, 3
100mm, if f=4, 5
120mm, if f=6, 7
140mm, if f=8, 9
Distance b (for
Exp. 3)
180mm, if g=0, 1
200mm, if g=2, 3
220mm, if g=4, 5
240mm, if g=6, 7
260mm, if g=8, 9
Distance b (for
Exp. 4)
340mm, if g=0, 1
340mm, if g=2, 3
360mm, if g=4, 5
380mm, if g=6, 7
400mm, if g=8, 9
1.
2.
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W
C
a = 260mm
l = 440mm
RB
RA
The equation to be used to determine the theoretical Shear Force at the cut is:
= =
Eq. 1
where a is the distance from the load, not the cut, to the left support. Note: This equation is
only for experiment 1 and should not be used for the rest of the experiments.
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You may find the following table useful in converting the masses used in the experiments to
loads.
Table 1: Grams to Newtons Conversion Table
Mass (g)
100
200
300
400
500
Load (N)
0.98
1.96
2.94
3.92
4.90
Check that the Digital Force Display meter reads zero with no load.
Place a hanger with a 100g mass to the left of the cut (40mm away). Record, in Table 2, the
force reading on the meter. Repeat, using masses of 200g, 300g, 400g, and 500g. Convert the
mass into a load (in N). Remember, the experimental Shear Force at the cut in Newtons for all
experiments is:
=
Eq. 2
Calculate the theoretical Shear Force at the cut and complete Table 2.
Calculations:
Mass (g)
Load (N)
Experimental
S.F. (N)
Theoretical
S.F. (N)
0
100
200
300
400
500
Shear Force_S2_2015_MMAN1300
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Plot a graph which compares your experimental results to those you calculated using the
theory. Use MS Excel or other plotting software to generate this graph and insert it below.
4.5
4
Shear Force (N)
3.5
3
2.5
2
1.5
1
0.5
0
0
100
200
300
400
500
Discussion
Comment on the shape of the graph. What does it say about how Shear Force varies due to an
increasing load? Does the equation recommended accurately predict the behaviour of the
beam?
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C
a
l = 440mm
W1
RA
RB
The Shear Force at the cut position, C, is equal to the algebraic sum of the forces acting to the
left and the right of C.
Check the D.F.D. meter reads zero with no load.
Carefully load the beam with the hanger in the position specified in Figure 5.
Calculate the support reactions RA and RB and calculate the theoretical Shear Force at the cut.
Note: Depending on the sign convention chosen, the experimental and theoretical Shear Forces
could have opposite signs.
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Calculations:
W1 (N)
Experimental
S.F. (N)
RA (N)
RB (N)
Theoretical
S.F. (N)
Discussion
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W2
W1
C
a
b
l = 440mm
RB
RA
The Shear Force at the cut position, C, is equal to the algebraic sum of the forces acting to the
left and the right of C.
Check the D.F.D. meter reads zero with no load.
Carefully load the beam with the hanger in the position specified in Figure 6.
Calculate the support reactions RA and RB and calculate the theoretical Shear Force at the cut.
Note: Depending on the sign convention chosen, the experimental and theoretical Shear Forces
could have opposite signs.
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Calculations:
W1 (N)
W2 (N)
Experimental
S.F. (N)
RA (N)
RB (N)
Theoretical
S.F. (N)
Discussion
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W2
W1
C
a
b
l = 440mm
RB
RA
The Shear Force at the cut position, C, is equal to the algebraic sum of the forces acting to the
left and the right of C.
Check the D.F.D. meter reads zero with no load.
Carefully load the beam with the hanger in the position specified in Figure 7.
Calculate the support reactions RA and RB and calculate the theoretical Shear Force at the cut.
Note: Depending on the sign convention chosen, the experimental and theoretical Shear Forces
could have opposite signs.
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Calculations:
W1 (N)
W2 (N)
Experimental
S.F. (N)
RA (N)
RB (N)
Theoretical
S.F. (N)
Discussion
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OVERALL CONCLUSION
Comment on how the results of the experiments compare with those calculated using theory. If
you were asked to include the self weight of the beam then how would the SFD look like and
what comments you can make? Please specify appropriate sign convention.
Shear Force_S2_2015_MMAN1300
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140mm
120mm
100mm
80mm
60mm
40mm
RA
40mm
60mm
80mm
100mm
120mm
140mm
160mm
180mm
200mm
220mm
240mm
260mm
Cut position (300mm)
340mm
360mm
380mm
400mm
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PART B: INTRODUCTION
This group of experiments demonstrates how to perform Bending Moment in a Beam
experiments.
Instrumentation
Figure 9 shows the complete experimental frame with the Digital Force Display Unit in position.
Shear Force_S2_2015_MMAN1300
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W
C
a = 300mm
l = 440mm
RB
RA
The equation to be used to calculate the theoretical Bending Moment at the cut is:
. . =
()
Eq. 1
Note: This equation is only for experiment 1 and should not be used for the rest of the
experiments.
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You may find the following table useful in converting the masses used in the experiments to
loads.
Table 5: Grams to Newtons Conversion Table
Mass (g)
100
200
300
400
500
Load (N)
0.98
1.96
2.94
3.92
4.90
Check that the Digital Force Display meter reads zero with no load.
Place a hanger with a 100g mass at the cut. Record the force reading in Table 2. Repeat, using
masses of 200g, 300g, 400g, and 500g. Convert the mass into a load (in N) and the force reading
into a Bending Moment (Nm). Remember, the experimental Bending Moment at the cut for all
experiments is:
. . ( ) = 0.125
Eq. 2
Calculate the theoretical Bending Moment at the cut and complete Table 2.
Calculations:
Mass (g)
Load (N)
Display Force
(N)
Experimental
B.M. (Nm)
Theoretical
B.M. (Nm)
0
100
200
300
400
500
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Plot a graph which compares your experimental results to those you calculated using the
theory. Use MS Excel or other plotting software to generate this graph and insert it below.
0.5
0.45
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
100
200
300
400
500
Discussion
Comment on the shape of the graph. What does it say about how Bending Moment varies
due to an increasing load? Does the equation recommended accurately predict the behaviour
of the beam?
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C
a
l = 440mm
W1
RA
RB
The Bending Moment at the cut position, C, is equal to the algebraic sum of the moments
caused by the forces acting to the left and the right of C.
Check the D.F.D. meter reads zero with no load.
Carefully load the beam with the hanger in the position specified in Figure 11.
Determine the value of RB for the calculation of the B.M. at C since it will be easier to evaluate
the bending moment with the single value of RB than using W and RA to the left of C.
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Calculations:
W1 (N)
Display Force
(N)
Experimental
B.M. (Nm)
RA (N)
RB (N)
Theoretical
B.M. (Nm)
Discussion
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This experiment examines how Bending Moment varies at the cut position, C, for various
loading conditions.
Dimensions a and b and loads W1 and W2 vary according to groups.
W2
W1
C
a
b
l = 440mm
RB
RA
The Bending Moment at the cut position, C, is equal to the algebraic sum of the moments
caused by the forces acting to the left and the right of C.
Check that the D.F.D. meter reads zero with no load.
Carefully load the beam with the hangers in the positions shown in Figure 2.
Convert the force readings into bending moments (Nm). First, calculate the support reactions
RA and RB and then determine the B.M. at the cut, C.
Shear Force_S2_2015_MMAN1300
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Calculations:
W1 (N)
W2 (N)
Display
Force (N)
Experimental
B.M. (Nm)
RA (N)
RB (N)
Theoretical
B.M. (Nm)
Discussion
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W2
W1
C
a
b
l = 440mm
RB
RA
The Bending Moment at the cut position, C, is equal to the algebraic sum of the moments
caused by the forces acting to the left and the right of C.
Check that the D.F.D. meter reads zero with no load.
Carefully load the beam with the hangers in the positions shown in Figure 13.
Convert the force readings into Bending Moments (Nm). First, calculate the support reactions
RA and RB and then determine the B.M. at the cut, C.
Shear Force_S2_2015_MMAN1300
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Calculations:
W1 (N)
W2 (N)
Display
Force (N)
Experimental
B.M. (Nm)
RA (N)
RB (N)
Theoretical
B.M. (Nm)
Discussion
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OVERALL CONCLUSION
Comment on how the results of the experiments compare with those calculated using theory. If
you were asked to include the self weight of the beam then how would the BMD look like and
what comments you can make? Please specify appropriate sign convention.
Shear Force_S2_2015_MMAN1300
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140mm
120mm
100mm
80mm
60mm
40mm
RA
40mm
60mm
80mm
100mm
120mm
140mm
160mm
180mm
200mm
220mm
240mm
260mm
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Appendix: Marking criteria this does not need to be included in your report
Criterion
SF expt 1. Theoretical
values match
calculation in marking
spreadsheet
SF expt 1 Plot of
theoretical vs
experimental results
SF expt 1 discussion
0 marks
Do not match
1 mark
2 marks
Values match (should be correct to 1 decimal
place)
Incomplete / very
messy plot
Correct theoretical
value but incorrect
experimental value or
vice versa
Basic restating of the
facts.
Correct theoretical
value but incorrect
experimental value or
vice versa
Basic restating of the
facts.
Correct theoretical
value but incorrect
experimental value or
vice versa
Basic restating of the
facts.
SF overall conclusion
(no need to draw a
SFD)
Restating the
conclusions without
answering the question.
Invalid comments
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3 marks
-
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values match
calculation in marking
spreadsheet
BM expt 1 Plot of
Incomplete / very
theoretical vs
messy plot
experimental results
BM expt 1 discussion
be correct to 1 decimal
place)
Correct theoretical
value but incorrect
experimental value or
vice versa
Basic restating of the
facts.
Correct theoretical
value but incorrect
experimental value or
vice versa
Basic restating of the
facts.
Correct theoretical
value but incorrect
experimental value or
vice versa
Basic restating of the
facts.
Restating the
conclusions without
answering the question.
Overall quality of
report / formatting /
plotting quality
Basic, followed
template with
minimal
modification
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