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Client

Project
PRESSURE VESSEL

Test Plan
Fabrication Site

Stages of Inspection /
Inspection Activity

ITEM
1.0

2.0

Characteristics/ Properties
to check.

DOCUMENTS
1.1

Quality Assurance Plan QAP

As per Doc No: QAP Rev0

1.2

WPS & PQR

a. Welding Procedures, W.R.T.


Approved Drawing.

DOCUMENT CONTROL
2.1 Receive Documents from Client

3.0

MATERIAL CONTROL
3.1 Plates -Material Receiving Inspection
a) Check Packing Condition for damage
b) Check Material Physical condition
c) Check Quantity
d) Attach Material Traceability Identification

a. Visual & Dimensional.


b. Verification of Mill Test Report &
correlation with Heat Marks &
stamping, if available OR Check Test
for Physical & Chem. Prop

e) Unpacking Inspection

3.2 Flanges -Material Receiving Inspection

FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Test Plan

PRESSURE VESSEL

Fabrication Site

ITEM

Stages of Inspection /
Inspection Activity

Characteristics/ Properties
to check.

a) Check Packing Condition for damage


b) Check Material Physical condition
c) Check Quantity
d) Attach Material Traceability Identification

a. Visual & Dimensional.


b. Verification of Manufacturer Test
certificate & correlation with Heat
Marks & stamping

e) Unpacking Inspection

3.3 Nozzle Pipes -Material Receiving Inspection


a) Check Packing Condition for damage
b) Check Material Physical condition
c) Check Quantity
d) Attach Material Traceability Identification

a. Visual & Dimensional.


b. Verification of Manufacturers T.C.
Correlation with Heat Marks &
Stamping / Check Test for Physical &
Chem. Prop

e) Unpacking Inspection

3.4 Fasteners -Material Receiving Inspection


a) Check Packing Condition for damage
a. Visual & Dimensional.
b. Verification of Manufacturer Test

FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Test Plan

PRESSURE VESSEL

Fabrication Site

ITEM

Stages of Inspection /
Inspection Activity
b) Check Material Physical condition
c) Check Quantity
d) Attach Material Traceability Identification

Characteristics/ Properties
to check.
a. Visual & Dimensional.
b. Verification of Manufacturer Test
Certificate & correlation with Heat
Marks & stamping

e) Unpacking Inspection

3.5 Gaskets -Material Receiving Inspection


a) Check Packing Condition for damage
b) Check Material Physical condition
c) Check Quantity

a. Visual & Dimensional.


b. Verification of Manufacturers TC
Approved

d) Attach Material Traceability Identification


e) Unpacking Inspection

FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
PRESSURE VESSEL

Test Plan

a. Visual & Dimensional.


b. Verification of Manufacturers TC
Approved

Fabrication Site

Stages of Inspection /
Inspection Activity

ITEM

Characteristics/ Properties
to check.

3.6 Supports -Material Receiving Inspection


a) Check Packing Condition for damage
b) Check Material Physical condition
c) Check Quantity

a. Visual & Dimensional.


b. Chemical Analysis.

d) Attach Material Traceability Identification


e) Unpacking Inspection

4.0

FABRICATION STAGES
4.1 Dishend forming

a. Visual & Dimensional Insp.


b. D.P. Tets on Knuckle & S.F.
c. Minimum Thickness.

4.2 Shell long seam setup

a. V-groove Dimensional & Joint alignment


b. Curvature / Ovality
c. Circumference & other Dimensions.

4.3 Long seam back chip


a. D.P. Test

FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Test Plan

PRESSURE VESSEL

Fabrication Site

Stages of Inspection /
Inspection Activity

ITEM

Characteristics/ Properties
to check.

Circumseam setup of

4.4 main shell

a. V-groove Dimensional, Joint


alignment & shell alignment
b. Straightness

4.5 Circumseam backchip of main shell


a. D.P.Test.

4.6 Nozzle to Shell/. Dishend Setup

a. Nozzle Size & Flange dimensions


b. V-groove Dimensions
c. Orientation, Projection & Elevation

4.7 Backchip of Nozzle to Shell /Dishend


a. D.P.Test.

4.8 Circumference Setup of Shell to Dishend

a. V-groove Dimensional & Joint


alignment
b. Straightness

4.9 Circumference Back chip of Shell to Dishend


a. D.P.Test.

4.10 Radiography (Spot = .T joints)


a. Weld Defects

4.11 Shell to Skirt Setup

a. V-groove Dimensional & Joint alignment


b. Straightness

FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
PRESSURE VESSEL

Test Plan
Fabrication Site

Stages of Inspection /
Inspection Activity

ITEM

5.0

Characteristics/ Properties
to check.
a. V-groove Dimensional
& Joint alignment
b. Straightness

FINAL INSPECTION
5.1 Visual & Dimensional before Hydro Test
a. Visual & Dimension Check

5.2 Hydraulic test - shell side

a. Leakage
b.Pressure Guage Test Certificate
c. Hold Time 1 Hr. Min

FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
PRESSURE VESSEL

Test Plan
Fabrication Site

Stages of Inspection /
Inspection Activity

ITEM
6.0

Characteristics/ Properties
to check.

SURFACE TREATMENT & FINAL PAINTING


6.1

Sand Blasting /Mechanical cleaning


finish & Painting

a. Inspection of Surface cleaning before painting


b. Check humidity condition
c. Check curing time
a. DFT Check 25 Micros DFT

7.0

FINAL STAMPING ON EQUIPMENT


a. Name Plate Data
b. Rub Off Marking
c. Spares & loose items bolted on job

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Approved DrAWINg
As per ASME, Sec- IX,

Verifying
Document)

Acceptance
Criteria

As per ASME, Sec- VIII DIV-1,


Edition 2013

Edition 2013 As per ASME, Sec- IX,

Edition 2013

Record/Form

Control Sheet
WPS & PQR Checklist

P
WPS & PQR

Distribution Matrix

Approved Drawing

ASME Sec-II

PO Pack

Material Control Procedure

Part A

and

Manufacturer

Material Receiving Inspection


Reports
Check Test
Certificate

Material Receive List


Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Acceptance
Criteria

Verifying
Document)

Record/Form

Manufacturer

Approved Drawing

ASME Sec-II

PO Pack

Material Receiving Inspection


Reports

Material Control Procedure

Part A

and

Material Receiving Inspection


Reports

Material Receive List


Equipment Drawing

Approved Drawing

ASME Sec-II

PO Pack

Material Control Procedure

Part A

and
Material Receive List
Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Acceptance
Criteria

Verifying
Document)

Record/Form

Manufacturer

Approved Drawing

ASME Sec-II

PO Pack

Material Receiving Inspection


Reports

Material Control Procedure

Part A

and

Material Receiving Inspection


Reports

Material Receive List


Equipment Drawing

Approved Drawing
Material Control Procedure

MOC : As per Approved Drawing

PO Pack
and
Material Receive List
Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Approved Drawing

Acceptance
Criteria

Verifying
Document)

Record/Form

Manufacturer

MOC:

PO Pack

Material Receiving Inspection


Reports

Material Control Procedure

and
Material Receive List
Equipment Drawing

Approved Drawing

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013

Inspection Report
As per ASME, Sec- V, Edition 2013

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Acceptance
Criteria

Approved Drawing

Verifying
Document)

Record/Form

Manufacturer

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Inspection Report
As per ASME, Sec- V, Edition 2013

Approved Drawing

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing &

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013


Approved Drawing

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Acceptance
Criteria
As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Verifying
Document)

Record/Form

Inspection Report
As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Manufacturer
H

As per ASME, Sec- VIII DIV-1, Edition 2013.


(No leakage)

Inspection Report
H

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN


Surveillance

Project Specification
Procedure/ Document Reference

Acceptance
Criteria

Manufacturer Specification
Approved Drawing

Approved Drawing

As per Drawing (Painting


Specification) / ASME, Sec- VIII DIV1, Edition 2013.

As per Drawing

Verifying
Document)

Record/Form

Equipment Drawing

Painting Inspection Report

Manufacturer

and Manual

Rub off
H

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)

A
R/W

Remarks

Existing relevant WPS/PQR, will be reviewed In case


any new WPS/PQR
required, it will be done under QA
(Consultant)

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)

Remarks

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)

Remarks

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)

Remarks

RN

RN

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)

Remarks

RN

RN

RN

RN

RN

RN

RN

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)
W

Remarks

FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:

Surveillance Inspection

QA
(Consultant)

Remarks

FM-QAS-62 (Rev.0, 05/17/2010)