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P12y/EN CM/C22
COMMISSIONING AND
MAINTENANCE GUIDE
P12y/EN CM/C22
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CONTENT
1.
2.
2.1
Important notes
2.1.1
2.1.2
Communication
2.2
3.
3.1
Allocation of terminals
3.2
3.3
Visual inspection
3.4
Earthing
3.5
3.6
3.6.1
3.6.2
Core CT polarity
3.7
Auxiliary supply
3.8
Logic inputs
3.9
Logic outputs
3.10
4.
SETTING CHECK
10
4.1
Settings
10
4.2
Measurements
10
4.2.1
MiCOM P125
10
4.2.2
MiCOM P126
11
4.2.3
MiCOM P127
11
4.3
Thresholds validation
12
4.3.1
MiCOM settings
12
4.3.2
12
4.3.3
13
4.3.4
14
4.3.5
15
4.4
Final checks
19
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5.
MAINTENANCE
20
5.1
Equipment failure
20
5.1.1
Minor fault
20
5.1.2
Major fault
20
5.1.3
20
5.2
Method of repair
21
5.2.1
21
5.2.2
21
5.2.3
21
5.3
Problem solving
22
5.3.1
22
5.3.2
Communication
22
5.4
22
5.4.1
23
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1.
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Extracting the settings applied to the relay using the appropriate setting software
(preferred method)
To confirm that the product is operating correctly once the application-specific settings have
been applied, a test should be performed on a single protection element.
Unless previously agreed to the contrary, the customer will be responsible for determining
the application-specific settings to be applied to the MiCOM relays and for testing of any
scheme logic applied by external wiring.
Blank commissioning test and setting records are provided
P12y/EN RS of this Technical Guide for completion as required.
WARNING :
at
the
chapter
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2.
2.1
Important notes
All the commissioning tests of the MiCOM P125, P126, and P127 relays are carried out by
injecting currents and voltages to the secondary of the earth and/or phases CTs and VTs
using appropriate injection test sets provided for this purpose.
2.1.1
Test plugs and wires to carry out injections to the CT's secondary (dimension according to
the currents injected).
2.1.2
Communication
Using the RS 485 communication on the rear connector of the MiCOM P125, P126 & P127
relays or using the RS232 front port can make all commissioning test records.
All above in according to each RS 485 communication protocol (MODBUS, Courier, IEC
60870-5-103, DNP3).
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3.
3.1
Allocation of terminals
It is necessary to consult the appropriate wiring diagram provided in the chapter
P12y/EN CO of this Technical Guide whilst observing the various polarities and ground/earth
connection.
3.2
3.3
Visual inspection
Carefully examine the relay to see if there has been any possible deterioration following
installation.
Check if the external wiring corresponds to the appropriate relay diagram or the assembly
diagram. The reference number of the relay diagram is indicated on a label situated under
the upper flap of the front panel.
When the relay is outside from its case, use a continuity tester to test that the current shortcircuits (phases and earth CT's) between the terminals indicated on the wiring diagram are
closed.
3.4
Earthing
Check if the earth connection of the case situated above the rear terminal block is used to
connect the relay to a local earth bar. With several relays present, make sure that the copper
earth bar is properly installed for solidly connecting the earthing terminals of each case.
3.5
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3.6.1
Screen shields
P1
S1
P2
S2
Other ends
of electrical cables
P0041ENa
Core CT polarity
It is necessary to check the polarity of the core CT by following the figure below :
Momentarily connect the battery + to P1 and to P2. The centre zero ammeter connected
with + to S1 and to S2 will deflect in the positive direction if the wiring is correct.
The phase CT may be tested using the same method.
P1
S1
P2
S2
+ mA
+
_
P0043ENa
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3.7
Auxiliary supply
Check the value of the auxiliary supply voltage (terminals 33 and 34). The value measured
shall be between 0.8 and 1.2 times the nominal auxiliary supply voltage indicated on the
MiCOM P125, P126 and P127.
You can read the Uax range of the relay under the flap on the top of front relay.
3.8
24 60 Vdc
19 72 Vdc
48 150 Vdc
38 180 Vdc
Logic inputs
This test checks that all the opto-isolated inputs are functioning correctly. The P125 has 4
opto-isolated inputs while P126 and P127 have 7 logic opto-isolated inputs.
The opto inputs should be energised a time. The status of the input can be viewed using
menu OP. PARAMETERS/Input Status, a 1 indicating an energised input and a 0 indicating
a de-energised input. When each logic input is energised one of the characters on the
bottom line of the menu display will change to the value show in the following table to
indicate the new state of the inputs.
Input
OP. PARAMETERS/Inputs
Satuts. cell value
Opto input 1
22-24 Terminals
0000001
Opto input 2
26-28 Terminals
0000010
Opto input 3
17-19 Terminals
0000100
Opto input 4
21-23 Terminals
0001000
Opto input 5
25-27 Terminals
P126, P127
0010000
Opto input 6
58-60 Terminals
P126, P127
0100000
Opto input 7
57-59 Terminals
P126, P127
1000000
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Logic outputs
This test checks that all output relays are functioning correctly. The P126 and P127 relays
have 8 outputs, P125 relay has 6 outputs.
The watch dog relay is always on. In case of relay failure the watch dog relay moves to the
off and the terminals 35-36 are opened.
The status of the outputs can be viewed using menu OP. PARAMETERS/ Relay Status, an
indicating 1 means relay supplied and a 0 indicating means relay non-supplied. When each
output relay is closed one of the characters on the bottom line of the menu display will
change to the value show in the following table to indicate the new state of the output relays.
Each output contact may have its own and independent power supply (refer to wiring
schemes).
MiCOM P125 range
OP. PARAMETERS/Relay
Status. cell value
Normal close
00000001
00000010
RL 3 Terminals 14-16
00000100
RL 4 Terminals 18-20
00001000
RL 5 Terminals 1-3
00010000
RL 6 Terminals 7-8
00100000
RL 7 Terminals 9-11
01000000
RL 8 Terminals 13-15
10000000
OUTPUT RELAYS
3.10
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4.
SETTING CHECK
The setting checks must ensure that all relay settings have been correctly applied to the
relay for the specific application.
Transfer the setting file to the relay using a laptop PC running the appropriate software via
the RS232 front port or the RS485 rear port.
This is the preferred setting transfer method, because it is faster and there are fewer margins
for errors.
If the setting software is not used, the relay settings must be checked manually via the relay
front panel interface.
The commissioning checks are as follows:
4.1
1.
2.
3.
Settings
Log the settings on the commissioning test sheets.
4.2
Measurements
The MiCOM P125 P126 P127 relays measure phase and earth currents, phase (phase to
phase) voltage, zero sequence voltage as a True RMS value up to the 10th harmonics. The
value(s) indicated take account of the phase and/or earth CT ratio and VT ratio.
WARNING :
4.2.1
MiCOM P125
Apply current to input terminals 55-56 (Ien=1A) or 47-48 (Ien=5A) and verify the IN
value shown on the LCD taking in account the relevant nominal current.
Apply earth voltage to 39-40 terminals and verify in measurements menu the UN value
shown on LCD.
Log the results to the Commissioning test sheets (Applied value and relay value
displayed).
4.2.3
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MiCOM P126
Note the select phase and earth CTs ratio and neutral VT ratio.
Apply current to input terminals 49-50 (In=1A) or 41-42 (In=5A) and verify the IA value
shown on the LCD.
Apply current to input terminals 51-52 (In=1A) or 43-44 (In=5A) and verify the IB value
shown on the LCD.
Apply current to input terminals 53-54 (In=1A) or 45-46 (In=5A) and verify the IC value
shown on the LCD.
Apply current to input terminals 55-56 (Ien=1A) or 47-48 (Ien=5A) and verify the IN
values on the LCD in relay measurement menu.
Apply earth voltage to 73-74 terminals and verify the UN values on the LCD in relay
measurement menu.
Log the results to the Commissioning test sheets (Applied values and relay values
displayed).
MiCOM P127
Note the select phase and earth CTs ratio, phase voltage VTs ratio and neutral
voltage VTs ratio.
Apply current to input terminals 49-50 (In=1A) or 41-42 (In=5A) and verify the IA value
shown on the LCD.
Apply current to input terminals 51-52 (In=1A) or 43-44 (In=5A) and verify the IB value
shown on the LCD.
Apply current to input terminals 53-54 (In=1A) or 45-46 (In=5A) and verify the IC value
shown on the LCD.
Apply current to input terminals 55-56 (Ien=1A) or 47-48 (Ien=5A) and verify the IN
values on the LCD in relay measurement menu.
Apply voltage to inputs terminals 69-70 and 71-72 and verify the UAB and UBC values
in relay measurement menu on the LCD.
Apply current to input terminals 55-56 (Ien=1A) or 47-48 (Ien=5A) and verify the IN
value in relay measurement menu on the LCD.
Apply voltage to inputs terminals 73-74 and verify the UN value in relay measurement
menu on the LCD.
Log the results to the Commissioning test sheets (Applied values and relay values
displayed).
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4.3
Thresholds validation
This test type demonstrates that the relay is operating correctly at the application specific
settings.
4.3.1
MiCOM settings
Set the following thresholds for the relay.
Applying the voltage and current to terminals as in wiring diagrams in chapter P12y/EN CO
of this Technical Guide.
The applied current and voltage must be great than setting value.
4.3.2
1A
E/Gnd CT Sec
1A
E/Gnd VT primary
0.100 kV
E/Gnd VT Sec
100.0 V
Protection Menu
Ie>
Yes
Ie>
1 Ien
tIe>
DT or IDMT or RI
10 s
IEC VI or IEEE VI
Ue>>>>
10 V
tUe>>>>
10 s
Automation Menu
TRIP tIe>
YES
TRIP tUe>>>>
YES
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1A
Line CT Sec
1A
E/Gnd CT primary
1A
E/Gnd CT Sec
1A
E/Gnd VT primary
0.100 kV
E/Gnd VT Sec
100.0 V
Protection Menu G1
I>
Yes
I>
1 In
tI>
DT or IDMT or RI
tI>
(if DT) 10 s
IEC VI or IEEE VI
Ie>
Yes
Ie>
1 In
tIe>
DT or IDMT or RI
20 s
IEC VI or IEEE VI
Ue>>>>
10V
tUe>>>>
10 s
Automation Menu
TRIP tI>
YES
TRIP tIe>
YES
TRIP tUe>>>>
YES
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4.3.4
1A
Line CT Sec
1A
E/Gnd CT primary
1A
E/Gnd CT Sec
1A
Line VT primary
0.100 kV
Line VT Sec
100.0 V
E/Gnd VT primary
0.100 kV
E/Gnd VT Sec
100.0 V
Protection Menu G1
I>
Yes
I>
1 In
tI>
DT or IDMT or RI
10 s
IEC VI or IEEE VI
U>
Yes
U>
20V
tU>
10 s
Ie>
Yes
Ie>
1 In
tIe>
DT or IDMT or RI
20 s
IEC VI or IEEE VI
Ue>>>>
10 V
tUe>>>>
10 s
Automation Menu
TRIP tI>
YES
TRIP tU>
YES
TRIP tIe>
YES
TRIP Ue>>>>
YES
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4.3.5.1
Supply the relay, inject current and voltage with magnitude greater then Ie> and
Ue>>>> setting value.
If the time delay tIe> is short, gradually increases injection current up to the value of
the Ie> threshold.
If the time delay tIe> is long, inject 0.95 x I threshold and check that there is no
tripping. Then inject 1,1 x Ie threshold and check the trip.
Gradually decreases the injected current and record the value of the drop out Ie>
threshold.
Checks:
Trip LED on
Ie>, tIe>
Supply the relay inject a current equal to 2 x Ie> threshold into one of the earth current
inputs. Repeat the operation for various current values (n x Ie threshold with n ranging
from 4 to 10, for example). Check that the values measured correspond to those
indicated in the table below (for TMS=1).
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IEC curves
Type of curve
IEC
2 x I threshold
10 x I threshold
Nominal
Min - Max
Nominal
Min - Max
STI
1.78
1.62 - 1.98
0.5
0.45 - 0.55
SI
10.1
9.1 - 11.1
2.7 - 3.3
VI
13.5
12.2 - 14.9
1.5
1.35 - 1.65
EI
26.7
24 - 29.5
0.8
0.72 - 0.88
LTI
120
108 - 132
13.3
12 - 14.6
IEEE/ANSI curves
Type of curve
IEEE/ANSI
2 x I threshold
10 x I threshold
Nominal
Min - Max
Nominal
Min - Max
STI
0.25
0.22 - 0.28
0.08
0.07- 0.09
MI
3.8
3.4 - 4.2
1.2
1.08 - 1.32
2.2
1.9 - 2.4
0.3
0.27 - 0.33
VI
7.2
6.5 - 8
0.7
0.63 - 0.77
EI
9.5
8.5 - 10.5
0.4
0.36 - 0.44
Checks:
4.3.5.2
Trip LED on
If the time delay tI> is short, gradually increase the injection current up to the value of
the I> threshold.
If the time delay tI> is long, inject 0.95 x I threshold and check that there is no tripping.
Then inject 1,1 x I threshold and check the trip.
Gradually decrease the injected current and record the value of the drop out off (I>
threshold).
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Checks:
Trip LED on
Apply a current into one of the phases and measure the time delay tI> by pre-setting
the current above the I> threshold (I injected > 2 x I threshold).
Apply a current onto one of the phases and measure the time delay tI> by pre-setting
the current above the I> threshold (I injected > 10 x I threshold).
Checks:
Alarm message on the LCD display for I> after that the setting trip delay time is
expired.
Alarm LED flashes > after that the setting trip delay time is expired.
Trip LED on after that the setting trip delay time is expired.
I> threshold LED on (if programmed) > after that the setting trip delay time is expired.
Trip output closes > after that the setting trip delay time is expired..
I> threshold output closes (if programmed) > after that the setting trip delay time is
expired.
I>, tI>
Supply the relay, inject a current equal to 2 x I> threshold into one of the earth current
inputs. Repeat the operation for various current values (n x Ie threshold with n ranging
from 4 to 10, for example). Check that the values measured correspond to those
indicated in the table below (for TMS=1).
IEC curves
Type of curve
IEC
2 x I threshold
10 x I threshold
Nominal
Min - Max
Nominal
Min - Max
STI
1.78
1.62 - 1.98
0.5
0.45 - 0.55
SI
10.1
9.1 - 11.1
2.7 - 3.3
VI
13.5
12.2 - 14.9
1.5
1.35 - 1.65
EI
26.7
24 - 29.5
0.8
0.72 - 0.88
LTI
120
108 - 132
13.3
12 - 14.6
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IEEE/ANSI curves
Type of curve
IEEE/ANSI
2 x I threshold
10 x I threshold
Nominal
Min - Max
Nominal
Min - Max
STI
0.25
0.22 - 0.28
0.08
0.07- 0.09
MI
3.8
3.4 - 4.2
1.2
1.08 - 1.32
2.2
1.9 - 2.4
0.3
0.27 - 0.33
VI
7.2
6.5 - 8
0.7
0.63 - 0.77
EI
9.5
8.5 - 10.5
0.4
0.36 - 0.44
RI electromechanical curve
Type of curve
Electromechanical
2 x I threshold
RI
10 x I threshold
Nominal
Min - Max
Nominal
Min - Max
4.5
4-5
3.2
2.8 - 3.6
For other injected current values, compare the values found with the theoretical values
calculated according to the formula of the curves.
NOTE :
Checks:
4.3.5.3
Trip LED on
If tU> time delay is short, gradually raise the injection voltage up to the value of U>
threshold.
If U> time delay is long, inject 0.95 x U> threshold setting and check there is no trip.
Then inject 1.1 x U> threshold setting and check the trip output is close.
Gradually lower the injected current and note the value of the drop out U> threshold.
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Checks:
4.4
Alarm message on the LCD display for U> after that the setting trip delay time is
expired.
Alarm LED flashes after that the setting trip delay time is expired.
Trip LED on, after that the setting trip delay time is expired.
U> threshold LED on (if programmed) > after that the setting trip delay time is expired.
Trip output closes U> after that the setting trip delay time is expired..
U> threshold output closes (if programmed) after that the setting trip delay time is
expired.
Final checks
1.
Remove all test or temporary shorting leads, etc If it is necessary to disconnect any
of the external wiring from the relay in order to perform the wiring verification tests, it
should be ensured that all connections are replace in accordance with the relevant
external connection or scheme diagram.
2.
If a MMLG test block is installed, remove the MMLB01 test plug and replace the
MMLG cover so that the protection is put into service.
3.
For MiCOM P126 and P127 models, ensure that all event, fault and disturbance
records, alarm and LEDs have been reset before leaving the relay.
4.
If the relays are in a new installation or the circuit breaker has been just maintained,
the circuit breaker maintenance and current counters should be zero. These counters
(only P126 & P127) have to be reset using relevant command in RECORD/CB
Monitoring menu (refer to User Guide).
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5.
MAINTENANCE
5.1
Equipment failure
MiCOM P125, P126 and P127 relays are full digital and permanent self-diagnosing. Any
failure of software or hardware elements is instantly detected. As soon as an internal fault is
detected, depending on its type (minor or major), an alarm message is displayed as a priority
on the front panel LCD before the fault LED is illuminated (fixed or flashing) and the
watchdog relay is closed (if the fault is a major one).
An equipment failure (major or minor) cannot be acknowledged on the front panel (using the
dedicated tactile button keypad). Only the disappearance of the cause will acknowledge the
fault and hence reset the fault LED.
5.1.1
Minor fault
Regarded by the MiCOM P125, P126 and P127 relays as a minor fault is a communication
failure. If the communication is in fault, MiCOM P125, P126 and P127 protection and
automation modules are not affected.
Message :
"COMM.ERROR" :
Communication fault
Cause :
Hardware or software failure of the communication module
Action :
Withdraw the active part and return it to the factory for repair.
Alternative :
If communication is not used, disable communication in the COMMUNICATION menu
(Communication ? = No).
5.1.2
Major fault
Major fault for MiCOM P125, P126 and P127 relays are all software and hardware failures
except the communication faults. As soon as this type of failure is detected, the watchdog
(WD) is closed and all operations are stopped (protection, automation, communication).
5.1.3
Method of repair
5.2.1
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The case and the rear terminals blocks have been designed to facilitate removal of the
MiCOM P12x relay should replacement or repair become necessary without disconnect the
scheme wiring.
NOTE :
Remove the upper and lower flap without exerting excessive force. Remove the external
screws. Under the upper flap, turn the extractor with a 3 mm screwdriver and extract the
active part of the relay by pulling from the upper and lower notches on the front panel of the
MiCOM relay.
The reinstall the repaired or replacement relay follow the above instruction in reverse,
ensuring that no modification has been done on the scheme wiring.
5.2.2
Remove all wiring (communication, logic inputs, outputs, auxiliary voltage, current inputs).
Disconnect the relay earth connection from the rear of the relay.
Remove the screws used to fasten the relay to the panel, rack, etc .These are the screws
with the larger diameter heads that are accessible when the upper and lower flaps are open.
Withdraw the relay from the panel, rack, etc carefully because it will be heavy due to the
internal transformers.
To reinstall the repaired or replacement relay follow the above instructions in reverse,
ensuring that each terminal block is relocated in the correct position and case earth,
communication are replaced.
Once reinstallation is complete the relay should be recommissioned using the instruction in
sections 1 to 4 inclusive of this chapter.
5.2.3
Gently extract the battery from its socket. If necessary, use a small screwdriver.
Ensure that metal terminals in the battery socket are free from corrosion, grease and
dust.
The replacement battery should be removed from its packaging and placed into the
battery holder, ensure that the polarity markings on the battery agree with those
adjacent to the socket.
NOTE :
Only use a type 1/2AA lithium battery with a nominal voltage of 3.6 V.
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Ensure that the battery is securely held in its socket and that the battery terminals are
making good contact with the metal terminals of the socket.
5.3
Problem solving
5.3.1
5.3.2
Communication
5.3.2.1
5.4
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