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RENR8034-03

April 2009

Component Locations

B1L / B1M

Accumulator Gp - Brake

236-7794

236-7794

E-8

Accumulator Gp - Park Brake

163-5632

163-5632

F-7
A-5

BASIC COMPONENT SYMBOLS


MAIN

Body - Drain Valve

8J-8782

8J-8782

Brake Gp - Parking

160-8009

160-8009

F-8

Brake Gp - Service

159-7596

159-7596

B-1, C-1,C-9, D-9

Breather Gp - Hydraulic Tank

160-5615

160-5615

A-5

Cylinder Gp - Suspension

200-4300

200-4300

10

A-3 F-3

Cylinder Gp - Hoist:

725
730

241-4071
241-4062

285-4031
285-4032

D-1 F-1

Cylinder Gp - Steering:

Left
Right

215-3024
215-3023

273-3267
273-3266

D-2

Filter Element As. - Oil

132-8876

132-8876

A-4

Fitting As - Male

164-5567

164-5567

E-1

Manifold - Hoist

156-4504

156-4504

E-2

Manifold - Press. Switch

230-3008

230-3008

11

E-9

AA

CC

DD

EE

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

ONE POSITION

RESTRICTION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

TWO POSITION

FF

7U-9277

12

B-1, C-1,C-9, D-9

240-6746

14

F-9

Pump and Motor Gp - Sec. Str

173-8787

253-8095

C-4

240-2647

240-2647

15

C-7

240-2647

240-2647

16

C-5

Pump Group - Metering

223-7718

223-7718

17

D-3

Screen - Main Control Valve

6E-5066

6E-5066

18

E-6 F-7

Screen - Hydr. Tank Supply

119-4885

119-4885

A-5

Screen As. - Hydr. Tank Fill

6J-3795

6J-3795

A-4

Switch As - Diff. Press. Hydr.

117-7773

117-7773

A-4

Switch As - Parking Press.

172-7073

213-6947

18

F-7

Switch As - Press., Stop Light

172-7071

172-7071

11

E-9

Switch As - Press., Xmsn

172-7071

172-7071

11

E-9

Switch As. - Low Brake Press.

3E-7688

266-6477

18

F-7

3E-6450

3E-6450

18

D-6

234-5600

234-5600

A-5

JJ

KK

P T

7U-9277

Pump Gp - Fan, Brake, Hoist

HH

TWO - WAY

THREE - WAY

8C-3446

22

B-4

18

E-6

Valve Gp - Brake Control

224-3207

224-3207

20

D-9

Valve Gp - Check

128-2780

128-2780

18

D-5 D-6 E-6

Valve Gp - Check

158-9956

158-9956

18

F-6

Valve Gp - Check

194-1723

194-1723

18

D-5

CC

Hoist Pilot Pressure

E-5

Valve Gp - Check

239-0617

239-0617

18

D-5 D-6

DD

Front Brake Pressure

D-9

Valve Gp - Check

252-6485

252-6485

18

E-6

EE

Steer & Hoist Pump Pressure

C-6

Valve Gp - Check

145-8983

145-8983

B-4

FF

Fan Drive Pressure

E-7

GG

Brake Accumulator Charge Pressure

E-7

HH

Park Brake Pressure

F-7

Otg. Lube & Diff. Lock Pressure

Not Used

B-4

19

E-3

Valve Gp - Diverter

239-0594

239-0594

18

D-6

Tap
Number
AA

Hoist Raise & Lower Pressure

E-5

BB

Steer Pressure

D-5

Valve Gp - Diverter

239-0603

239-0603

18

E-6

Valve Gp - Diverter

239-0605

239-0605

18

D-6

KK

Fan, Brake, & Hoist Pump Pressure

D-6

Valve Gp - Diverter

239-0621

239-0621

18

F-6

NN

Rear Brake Pressure

C-2

Valve Gp - Pressure Reducing

239-0615

239-0615

18

E-6

PP

Scheduled Oil Sampling

B-4

RR

Body Over Center-Service Point

E-1

TT

Pump Case Fill

Valve Gp - Relief

241-6256

241-6256

18

F-3

239-0612

239-0612

18

F-6

Valve Gp - Relief

239-0614

239-0614

18

F-5

Valve Gp - Relief, Steer Cyl.

214-9055

268-5823

21

D-2 E-2
D-5 D-6 E-6

Valve Gp - Shuttle

239-0618

239-0618

18

Valve Gp - Shuttle

257-8414

257-8414

18

F-6

Valve Gp - Solenoid

235-4605

257-0267

23

E-3 F-3

Valve Gp - Solenoid

191-7785

191-7785

18

E-6

Valve Gp - Solenoid

201-0950

201-0950

18

F-7

12

725 and 730 Articulated Truck


Hydraulic System

CHECK VALVES

P T
BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

PRESSURIZED

PRESSURE

SHUTTLE

PILOT
CONTROLLED

22 23 19

ROTATING SHAFTS

TEMPERATURE

SOLENOID

FLOW

SOLENOID
OR MANUAL

UNIDIRECTIONAL

BIDIRECTIONAL

SOLENOID
& PILOT

GENERAL MANUAL

MANUAL SHUTOFF

EXTERNAL RETURN

SPRING LOADED

19

THERMAL

23

DETENT

PEDAL

SIMPLIFIED

LINES CROSSING

COMPLETE

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

HYDRAULIC MOTORS

HYDRAULIC PUMPS

SPRING

REMOTE SUPPLY PRESSURE

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

PUSH BUTTON

INTERNAL RETURN

ACCUMULATORS

23

SERVO

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

Not Shown

SOLENOID &
PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INFINITE
POSITIONING

3 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

B-6 B-5

21

10

12 18

TT

16

DIFFERENTIAL PRESSURE SWITCH

2009 Caterpillar, All Rights Reserved

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

HYDRAULIC SYMBOLS (ELECTRICAL)

FAN SOLENOID

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

PARKING BRAKE SWITCH


PARKING BRAKE SOLENOID

ELECTRICAL SYMBOLS (ELECTRICAL)

Main Control Valve

HYDRAULIC TANK

PRESSURE
SWITCH

TEMPERATURE
SWITCH

TRANSMISSION SIGNAL SWITCH

14

21

10

TT

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG

15 11 20 17

WIRE

14

22

19

18

16 11 17 20
CIRCUIT NUMBER
IDENTIFICATION

11
REMOTE DIAGNOSTICS
AND TEST PANEL

OIL SAMPLING PORT

13

13

21

10 12 15

COMPONENT AND TAP LOCATIONS

TT

WIRE

WIRE GAUGE

325-PK

WIRE COLOR

325-PK-14

BRAKE MANIFOLD AND CONTROL VALVE


CIRCUIT NUMBER
IDENTIFICATION

SWITCH LOCATIONS

WIRE
COLOR

WIRE COLOR

PREVIOUS STANDARD

20
STOP LIGHT SWITCH

CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

PP

FLOW IN
EITHER
DIRECTION

ELECTRICAL SYMBOLS TABLE

SERVICE BRAKE SWITCH


SECONDARY STEERING SWITCH

18

CROSS
FLOW

Printed in U.S.A.

2 POSITION

HOIST CONTROL VALVE

HOIST CONTROLS

12

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

730:
WWB1-UP
AGF1092-1561
B1M1-UP

Hoist, Steering, Suspension, and Fan Drive

RETURN ABOVE FLUID LEVEL

MEASUREMENT

Schematic
Location

Description

JJ

Valve Gp - Relief

FOUR - WAY

Tap Locations
Pressure and Sampling

240-0678

281-3307

NN

725:
WWA1-UP
B1L1-UP
AFX1179-1648

8C-3446

239-1132

RR

HOIST MAINFOLD

REMOTE DIAGNOSTIC AND


TEST PORT PANEL LOCATIONS

240-0678

241-4680

ATTACHMENT

VALVE PORTS

THREE POSITION

SHIFTED POSITION

VENTED

Valve - Fluid Sampling

Valve Gp - Check Hydr. Tank

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

FLUID STORAGE RESERVOIRS

Valve Gp - Main Control

Valve Gp - Control Valve

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

A B

NORMAL POSITION

240-6746

Pump Gp - Steering, Hoist

GG

AB

PUMP
(2 - SECTION)

VALVES

CONTROL VALVES

Manifold - Service Brake

FLUID CONDITIONER

VALVE ENVELOPES

Motor - Fan Drive

Switch As. - Press.,Steering Oil

BB

PUMP OR MOTOR

AUX

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

AGF / AFX

Tank Gp - Hydraulic

FLUID POWER SYMBOLS

Schematic
Location

30 Page,

Machine
Location

RENR8034-03

Part
Number

Description

BRAKE GP
PARKING
160-8009

SCREEN
6E-5066
ACCUMULATOR GP
PARKING BRAKE
163-5632

REMOTE PANEL
TEST POINT

HH

FB

TPM

VALVE GP
RELIEF
239-0612

VALVE GP
DIVERTER
239-0621

VALVE GP
RELIEF
239-0614

LOWER B

T1

VALVE GP
CONTROL VALVE
AGF / AFX:
241-4680
B1L / B1M:
281-3307

ACC

REMOTE PANEL
TEST POINT

SWITCH AS
PRESSURE
STOP LIGHT
172-7071

VALVE GP
CHECK
158-9956

SW2

GG

TPBR

VALVE GP
DIVERTER
239-0603

ACCUMULATOR
BRAKE
236-7794

VALVE GP
PRESSURE RED
239-0615

SCREEN
6E-5066

FF

VALVE GP
SOLENOID
191-7785
VALVE GP
SHUTTLE
239-0618

DD REMOTE PANEL

REMOTE PANEL
TEST POINT

CC

FITTING AS
MALE
164-5567

CYLINDER GP
RIGHT-HAND STEER
AGF / AFX: 215-3023
B1L / B1M: 273-3266

RR

E
VALVE GP
RELIEF
STEERING CYLINDER
AGF / AFX: 214-9055
B1L / B1M: 268-5823

PUMP GP
METERING
223-7718

LS

R
T

VALVE GP
CHECK
128-2780

VALVE GP
CHECK
128-2780

REMOTE PANEL
TEST POINT

AA

TPA

LS

VALVE GP
SHUTTLE
239-0618

TEST POINT

VALVE GP
RELIEF
STEERING CYLINDER
AGF / AFX: 214-9055
B1L / B1M: 268-5823

LSST

P1
T1

ST

VALVE GP
SHUTTLE
239-0618

BB

TPST

VALVE GP
CHECK
239-0617

P2

B2

RAISE

TPH

VALVE GP
DIVERTER
239-0605

T2

P1

TPD

LS2

P2

P3

TPG SW3

REMOTE PANEL
TEST POINT

CYLINDER GP
LEFT-HAND STEER
AGF / AFX: 215-3024
B1L / B1M: 273-3267

RIGHT
TURN

VALVE GP
CHECK
194-1723

VALVE GP
DIVERTER
239-0594
LS1

CYLINDER GP
HOIST
725: AGF / AFX
725: B1L / B1M
730: AGF / AFX
730: B1L / B1M

VALVE GP
CHECK
239-0617

LS3

KK

(Dimensions: 39 inches x 28 inches)

30 Page,

RENR8034-03

RMT PANEL
TEST POINT

BRAKE GP
SERVICE
159-7596
MANIFOLD
SERVICE BRAKE
7U-9277

BRAKE GP
SERVICE
159-7596

EE

REMOTE PANEL
TEST POINT

PUMP GROUP
STEERING
HOIST
240-2647

BRAKE GP
SERVICE
159-7596

BRAKE GP
SERVICE
159-7596

241-4071
85-4031
241-4062
285-4032

SWITCH AS
PRESSURE
STEERING OIL
3E-6450

MANIFOLD
SERVICE BRAKE
7U-9277

241-4071
85-4031
241-4062
285-4032

VALVE
BRAKE CONTROL
224-3207

B1

VALVE GP
SOLENOID
RAISE
AGF / AFX:
235-4605
B1L / B1M:
257-0267

J
REMOTE PANEL
TEST POINT

VALVE GP
SOLENOID
LOWER
AGF / AFX:
235-4605
B1L / B1M:
257-0267

MANIFOLD
HOIST
156-4504

TPJ

MANIFOLD
PRESSURE SWITCH
230-3008

SWITCH AS
PRESSURE
TRANSMISSION SIGNAL
172-7071

VALVE GP
RELIEF
241-6256

CYLINDER GP
HOIST
725: AGF / AFX
725: B1L / B1M
730: AGF / AFX
730: B1L / B1M

VALVE GP
CHECK
252-6485

ACCUMULATOR
BRAKE
236-7794

CYLINDER GP
SUSPENSION
200-4300

RAISE A

SWITCH AS
PARKING BRAKE
AFX/AGF: 172-7073
B1L/B1M: 213-6947

SWITCH AS
LOW BRAKE
PRESSURE
AFX/AGF: 3E-7688
B1L/B1M: 266-6477

VALVE GP
MAIN CONTROL
240-0678

T2

MOTOR
FAN DRIVE
240-6746

HITCH CENTER LINE


TRACTOR TRAILER

RB

SW1

VALVE GROUP
SHUTTLE
257-8414

VALVE GP
SOLENOID
201-0950
PB

BRAKE GP
SERVICE
159-7596

725 TYPICAL

PUMP AND MOTOR GP


SECONDARY STEERING
AGF / AFX: 173-8787
B1L / B1M: 253-8095

MANIFOLD
SERVICE BRAKE
7U-9277

L1

TT

MANIFOLD
SERVICE BRAKE
7U-9277

MANIFOLD
SERVICE BRAKE
7U-9277

FRONT AXLE
BRAKE CALIPERS

NN

PUMP GP
FAN
BRAKE
HOIST
240-2647

CENTER AXLE
BRAKE CALIPERS

L1

TRAILER

BRAKE GP
SERVICE
159-7596

TT

730
TYPICAL

BRAKE GP
SERVICE
159-7596

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

SWITCH AS.
DIFF. PRESS.
117-7773

VALVE
CHECK
145-8983

Pump Output (Steering and Hoist)


Pump Output (Fan, Brake, and Hoist)
Pump Output (Secondary Steering)

VALVE
FLUID SAMPLING
8C-3446

Supply Line
Drain / Return Line
Brake Circuit
Steering Circuit
Hoist Circuit

PP

BREATHER GP
160-5615

LINE PATTERNS
VALVE GP
CHECK
AGF / AFX: 239-1132
B1L / B1M: NOT USED

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group

TANK GP
HYDRAULIC
234-5600

Attachment

TRACTOR TRAILER
HITCH CENTER LINE

FILTER ELEMENT AS.


OIL
132-8876

SCREEN
119-4885

CYLINDER GP
SUSPENSION
200-4300

BODY
DRAIN VALVE
8J-8782

Air Line

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 725 AND 730 ARTICULATED TRUCK


HOIST, STEERING, SUSPENSION, AND FAN DRIVE HYDRAULIC SYSTEMS
MEDIA #: RENR8034-03
PART #: 235-2174 CHG 05
PART #: 266-6458 CHG 03

SCREEN AS.
TANK FILL
6J-3795

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations