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SAFETY WARNING
Disregarding any of the safety precautions and instructions
contained in this Operators Guide, Safety Handbook or onproduct labels could cause injury, including the possibility of
death.
This Operators Guide handbook should remain with the snowmobile at all time.
SKANDIC*
SKI-DOO
Lithod in Canada
*Trademarks of Bombardier Inc.
All rights reserved Bombardier Inc. 1996
TUNDRA*
(MMO-9701 GM)
FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile.
Whatever model you have chosen, it is backed by the Bombardier
warranty and a network of authorized Ski-Doo snowmobile dealers
ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satisfaction. He has taken training
to perform the initial set-up and inspection of your snowmobile as
well as completed the final adjustment required to suit your specific
weight and riding environment before you took possession. At delivery, your dealer would have explained the snowmobile controls and
provided you with a brief explanation of the various suspension adjustments. We trust you have taken full advantage of this! If you
need more complete servicing information, please ask your dealer
about the proper model-year Ski-Doo Shop Manual.
At delivery, you were also informed of the warranty coverage and
completed the Warranty Registration Form which is to be sent to us
for processing. In the near future you should be receiving a warranty
card which will confirm our receipt of the registration as well as be
used for warranty or recall purposes.
You are invited to contact our customer service staff should you experience problems which cannot be resolved by your dealer.
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NOTICE
The Operators Guide and the Snowmobilers Safety Handbook have
been prepared to acquaint the owner/operator and passenger of a
new snowmobile with the various snowmobile controls, maintenance and safe operating instructions. Each is indispensable for the
proper use of the product.
These guides use the following symbols.
WARNING
CAUTION
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TABLE OF CONTENTS
SAFETY MEASURES ...............................................................
10
12
14
14
15
15
16
CONTROLS/INSTRUMENTS ..................................................
1) Throttle Lever ......................................................................
2) Brake Lever .........................................................................
3) Parking Brake Button...........................................................
4) Gear Shift Lever ..................................................................
5) Ignition Switch.....................................................................
6) Tether Cut-Out Switch ........................................................
7) Emergency Cut-Out Switch.................................................
8) Headlamp Dimmer Switch ..................................................
9) Rewind Starter Handle ........................................................
10) Primer Button ......................................................................
11) Choke lever .........................................................................
12) Speedometer.......................................................................
13) Odometer ............................................................................
14) Trip Meter............................................................................
15) Trip Meter Reset Button .....................................................
16) Tachometer .........................................................................
17) Temperature Gauge ............................................................
18) Electric Fuel Level Gauge ....................................................
19) Fuel Tank Cap/Gauge ..........................................................
20) High Beam Pilot Lamp (Blue) ..............................................
21) Injection Oil Level Pilot Lamp (Red) ....................................
22) Engine Overheat Warning Lamp (Red) ................................
23) Heated Grip Switch .............................................................
23) and 25) Heated Grip and Throttle Lever ..............................
18
21
21
21
23
26
27
28
29
29
29
30
31
31
31
31
32
32
33
33
33
33
33
34
34
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35
35
35
35
35
35
36
38
38
40
40
40
43
44
45
45
46
47
47
47
47
48
48
STARTING PROCEDURE..........................................................
Manual Starting..........................................................................
Electric Starting (some models only) .........................................
Emergency Starting ...................................................................
49
50
50
50
54
54
55
TROUBLESHOOTING CHART..................................................
In Deep Snow ............................................................................
72
72
LUBRICATION AND
MAINTENANCE CHART ...........................................................
73
75
75
76
79
5
83
84
MAINTENANCE .......................................................................
Belt Guard Removal and Installation .........................................
Drive Belt Removal/Installation .................................................
TRA Drive Pulley Adjustment ....................................................
Drive Belt Condition ..................................................................
Brake Condition .........................................................................
Brake Adjustment......................................................................
Rear Suspension Condition .......................................................
Suspension Stopper Strap Condition.........................................
Track condition ..........................................................................
Track Tension and Alignment ....................................................
Steering and Front Suspension Mechanism .............................
Wear and Condition of Skis and Runners..................................
Exhaust System ........................................................................
Air Filter Cleaning ......................................................................
High Altitude Kit ........................................................................
Bulb Replacement .....................................................................
85
85
88
91
94
95
95
95
95
95
96
99
100
100
100
105
105
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SAFETY MEASURES
Observe the Following Warnings:
For vehicles with a parking brake always engage brake when vehicle is not in use.
Throttle mechanism should be checked for free movement before
starting engine.
The snowmobile engine can be stopped by activating the emergency cut-out button, pulling the tether cord or turning off the key.
Engine should be running only when belt guard and/or pulley
guard is secured in place. Never run the engine without drive belt
installed. Running an unloaded engine can prove to be dangerous.
Never run the engine when the track is raised off the ground or
with the hood opened or removed.
Maintain your snowmobile in top mechanical condition at all
times.
Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered
an illegal operation.
Electric start models only: Never charge or boost a battery while
installed on snowmobile.
Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this guide. Unless otherwise specified, engine should be turned OFF and cold for all lubrication and maintenance procedures.
Some snowmobiles are designed for the driver only and no provisions have been made for a passenger.
The performance of some snowmobiles may significantly exceed
that of other snowmobiles you have operated. Therefore, use by
novice or inexperienced operators is not recommended.
The engine and components used in a particular model should not
be used on other models. Use of Rotax snowmobile engines in
other than Ski-Doo snowmobiles is not recommended or authorized by Bombardier Inc.
Most components of this snowmobile are built with parts dimensioned in the metric system. Most fasteners are metric and must
not be replaced by customary fasteners or vice versa.
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5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other
legal rights which may vary from state to state, or province to province. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN
AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTA-BILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE.
Neither the distributor, any authorized SKI-DOO dealer nor any other
person has been authorized to make any affirmation, representation
or warranty other than those contained in this warranty, and if made,
such affirmation, representation or warranty shall not be enforceable
against BOMBARDIER or any other person.
In no event shall BOMBARDIER be liable for special, consequential or
incidental damages, including but not limited to loss of use and transportation costs. Some states or provinces do not allow the exclusion
or limitation of incidental or consequential damages, or limitations on
how long an implied warranty lasts, so the above limitation or exclusion may not apply.
BOMBARDIER reserves the right to modify this warranty at any time,
being understood that such modification will not alter the warranty
conditions applicable to the SKI-DOO snowmobile sold while this
warranty is in effect.
6. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute arising in connection with this
BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you
try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealers service manager or owner.
b. If further assistance is required, the DISTRIBUTORs service department
should be contacted in order to resolve the matter.
c. If the issue has still not been resolved, please submit in writing your
complaint to:
In Canada:
BOMBARDIER INC.
SEA-DOO/SKI-DOO Division
Customer Assistance Center
Valcourt, Qubec
CANADA J0E 2L0
Tel: 514-532-5000
In USA:
BOMBARDIER MOTOR
CORPORATION OF AMERICA
SEA-DOO/SKI-DOO Division
Customer Assistance Center
P.O. Box 8035
7575 Bombardier Court
Wausau, WI 54402-8035
Tel: 715-848-4957
BOMBARDIER INC.
SEA-DOO/SKI-DOO Division
January 1996
Registered trademark of Bombardier Inc.
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5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other
legal rights resulting from the application of mandatory national laws
which may vary from country to country. WHERE APPLICABLE, THIS
WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some country do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply.
Neither the SKI-DOO International Distributor, the selling local SKIDOO dealer nor any other person has been authorized to make any
affirmation, representation or warranty other than those contained in
this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person.
Every SKI-DOO snowmobile is sold with the English version of this
warranty. A specific SKI-DOO International Distributor may elect to
translate this warranty into local language, it is then understood and
agreed that in the event of any discrepancy among the two versions,
the English version shall prevail.
It is the customers responsibility to ensure that the SKI-DOO snowmobile complies with all snowmobile regulations and standards of
any country, other than the original country of sale, where the SKIDOO snowmobile is intended to be used.
BOMBARDIER reserves the right to modify this warranty at any time,
being understood that such modification will not alter the warranty
conditions applicable to the SKI-DOO snowmobile sold while this
warranty is in effect.
6. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute arising in connection with this
BOMBARDIER INTERNATIONAL LIMITED WARRANTY, BOMBARDIER
suggests that you try to resolve the issue at the dealership level. We
recommend discussing the issue with the authorized dealers service
manager or owner.
b. If further assistance is required, the authorized local SKI-DOO INTERNATIONAL DISTRIBUTORs service department should be contacted in order to resolve the matter.
c. If the issue has still not been resolved, please submit in writing your
complaint to:
BOMBARDIER INC.
SEA-DOO/SKI-DOO DIVISION
INTERNATIONAL SERVICES DEPARTMENT
VALCOURT, QUBEC
CANADA J0E 2L0
BOMBARDIER INC.
SEA-DOO/SKI-DOO DIVISION
January 1996
Registered trademark of Bombardier Inc.
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Q: Would you give some examples of abnormal use or strain, neglect or abuse which may affect warranty?
A:These terms are general and overlap each other in areas. Some
specific examples may include: running the snowmobile out
of oil, chain failure caused by a Iack of lubrication, operating
the snowmobile with a broken or damaged part which causes
another part to fail, and so on. If you have any specific questions on operation or maintenance, please contact your dealer
for advice.
Q: What costs are my responsibility during the warranty period?
A:The customers responsibility includes all costs of normal maintenance services, non-warranty repairs, accidents and collision damage, as well as oils, and spark plugs, and incidental or
consequential damages costs as explained in the warranty.
Q: Are Genuine Bombardier replacement parts used in warranty
repairs covered by warranty?
A:Yes, provided the re-sale has been registered with the manufacturer.
Q: How can I receive the best owner assistance?
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BOMBARDIER INC.
726 St-Joseph Street
Valcourt, Quebec, Canada
J0E 2L0
Telephone: (514) 532-5000
Fax: (514): 532-5077
USA
OTHER COUNTRIES
For customer relations, contact your local distributor.
Your local dealer can provide distributor contact information.
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A03H1FA
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A22H0FA
1
A05A07A
TUNDRA II LT
1. Serial number
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A25C0MA
A03C1FA
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CONTROLS/INSTRUMENTS
'
NOTE :Some controls/instruments do not apply to some models. In these cases their reference numbers are deliberately
missing in the illustrations. Some controls/instruments are optional
on some models.
2
1
28
A05H13A
TUNDRA II LT
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5
10
9
28
19
8 15
12
13
21
20
14
7
80
60
40
20
100 120
140
160
180
200
1
23
25
2
N
1
28
28
A29H02A
19 11
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29 2 3 17 15 12 13 14
28
8 5
21 20 16 18 7 29
23 6 19 25 11 4 9 1
28
A03H1GA
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2 23
28 3 8
17 15 1213 14 24 21 20 26 16 18 25 7
19
11
28
A06H2KA
1) Throttle Lever
Located on the right side of handlebar. When compressed, it controls the engine speed and the engagement of the transmission.
When released, engine speed returns automatically to idle.
2) Brake Lever
Located on the left side of handlebar. When compressed, the brake
is applied. When released, it automatically returns to its original position. Braking effect is proportional to the pressure applied on the
lever and to the type of terrain and its snow coverage.
WARNING
CAUTION
A25H30A
TYPICAL
Step 1 : Squeeze and hold
Step 2 : Fully pull
Hydraulic Brake
To engage mechanism, squeeze brake lever and maintain while pulling locking lever with a finger. Brake lever is now compressed halfway applying brakes.
To release mechanism, squeeze brake lever. Locking lever will automatically return to its original position. Brake lever now returns to
rest position. Always release parking brake before riding.
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1
2
3
A06D11A
1. Locking lever
2. OFF
3. ON
'
PRIM
ER
1
2
A03H0IA
1. Reverse
2. Forward
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Shifting Procedure
With snowmobile completely stopped and engine at idle, move lever
to engage in desired gear.
Do not force lever. If unable to shift, apply throttle to move snowmobile and try again.
WARNING
These snowmobiles are capable of a fast reverse. Always remain seated and apply the brake before shifting. Come to a
complete stop then change gear. Ensure the path behind is
clear of obstacles or bystanders. Fast reverse while turning,
could result in loss of stability.
Skandic WT
A 4-position lever:
80
60
40
20
140
160
180
200
2
N
1
A22H08A
1.
2.
3.
4.
5.
1st gear
2nd gear
Gear shift lever
Neutral
Reverse
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Skandic SWT
A 4-position lever:
A29D0BA
Shifting Procedure
CAUTION
WARNING
These snowmobiles are capable of a fast reverse. Always apply the brake before shifting and come to a complete stop
then change gear. Ensure the path behind is clear of obstacles or bystanders. Fast reverse while turning, could result in
loss of stability.
When shifting from 1st gear to 2nd gear vehicle may be in motion (20
km/h (12 MPH) but engine must be at idle. Maximum speed in first
gear: 60 km/h (37 MPH).
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5) Ignition Switch
The lights are automatically ON whenever the engine is running.
1
2
2
3
A23H04A
MANUAL START
1. OFF
2. ON
ELECTRIC START
1. OFF
2. ON
3. START
Manual Starting
Key operated, 2-position switch. To start the engine, first turn the key
to ON position. To stop the engine, turn the key to OFF position.
Electric Starting
Key operated, 3-position switch. To start engine, turn key to START
position and hold. See illustration above.
CAUTION
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A06H1YA
TYPICAL
1. Snap over receptacle
2. Attach to eyelet
A06H1XA
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A17G1DA
TYPICAL
1. ON
2. OFF
WARNING
A15G0XA
TYPICAL
A03H1IA
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'
A06H1KA
1. OFF
2. Position 1
3. Position 2
'
NOTE : Do not operate the throttle lever with the choke lever
on.
Move the choke lever to position 2 and start the engine. As soon as
the engine starts move the lever to position 1. After a few seconds
(10 seconds maximum) move the choke lever to OFF.
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12) Speedometer
These vehicles are equipped with a speedometer graduated in km or
miles according to country of use.
Direct-reading dial indicates the speed of the snowmobile in kilometers or miles per hour. Odometer records the total distance travelled
in kilometers or miles.
13) Odometer
Odometer records the total distance travelled in kilometers or miles.
50
40
30
20
10
0
60 70 80
90
000000 100
110
120
0 0 0 0
130
MPH
2
3
A06H1FA
1. Odometer
2. Trip meter
3. Reset button
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16) Tachometer
Direct-reading dial indicates the number of thousand of revolutions
per minute (RPM) of the engine.
1
3
X1000 r /min
6
7
8
1
0
A06H05A
A06H06A
1. Overheat
2. Normal
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2
A06H08A
1. Full
2. Empty
WARNING
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3
A25H05A
TYPICAL
1. HOT
2. OFF
3. WARM
2
A22H0HA
TYPICAL
1. HOT
2. OFF
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A16H18A
GRAND TOURING
Fuses
Starting System Fuse
Starting system is protected with a 30 ampere rated fuse. See following illustration for fuse holder location. If starter does not operate, check fuse condition and replace if necessary.
CAUTION
Do not use a higher rated fuse as this can cause severe damage to electric components.
To remove fuse from holder, pull fuse out. Check if filament is melted.
A15E0KA
1. Fuse
2. Check if melted
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A03H0JA
1. Fuse holder
Skandic WT/SWT
A22H0IA
1. Fuse holder
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A03H0KA
CAUTION
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A22H0JA
SKANDIC WT
1. Lift seat latch
A29H01A
SKANDIC SWT
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'
2
A06H09A
'
'
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A03I0EA
A03I0FA
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A06H2IA
CAUTION
Always fully open the valve before riding. Never allow the
valve to remain half opened.
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Adjustable Backrest
The backrest position and support angle may be adjusted to suit driver or passenger convenience.
A06H2LA
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A06H2MA
WARNING
Hitch
The hook-type hitch can be used to pull most equipment.
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CAUTION
WARNING
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Recommended Oil
CAUTION
CAUTION
Check level and refill every time you refuel. Wipe off any oil
spills. Oil is highly flammable.
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BREAK-IN PERIOD
Engine
A break-in period of 10 to 15 operating hours 500 km (300 mi) is
required before running the snowmobile at full throttle.
During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a
good break-in. Continued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
To assure additional protection during the initial engine break-in, 500
mL (18 imp. oz) of BOMBARDIER Injection Oil (P/N 496 0133 00),
should be added to fuel for the first full filling of fuel tank. Always
remove and clean spark plugs after engine break-in.
Belt
A new drive belt requires a break-in period of 25 km (15 miles). Avoid
strong acceleration/deceleration, pulling a load or high speed cruising.
10 - Hour Inspection
As with any precision piece of mechanical equipment, we suggest
that after the first 10 hours of operation 500 km (300 mi) or 30
days after the purchase, whichever comes first, your snowmobile be
checked by an authorized dealer. This inspection will give you the
opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.
The 10-hour inspection is at the expense of the snowmobile
owner.
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PRE-START CHECK
Check Points:
Activate the throttle control lever several times to check that it
operates easily and smoothly. It must return to idle position when
released.
Activate the brake control lever and make sure the brake fully applies before the brake control lever touches the handlebar grip. It
must fully return when released.
Verify skis and steering operate freely.
Verify track and idler wheels are unfrozen and free to turn.
Check fuel and injection oil level.
Ensure fuel shut-off valve is in fully open position, if so equipped.
Verify air filter(s) is free of snow, if so equipped.
Check gear shift lever position (models with reverse gear only).
Clean and check operation of the headlight, taillight and brake
light.
WARNING
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STARTING PROCEDURE
Re-check throttle control lever operation.
Ensure that the emergency cut-out switch is in the ON position.
Ensure the tether cut-out cap is in position and that the cord is
attached to your clothing.
'
A06H1KA
1. OFF
2. Position 1
3. Position 2
'
NOTE : Do not operate the throttle lever with the choke lever
on.
Move the choke lever to position 2 and start the engine. As soon as
the engine starts move the lever to position 1. After a few seconds
(10 seconds maximum) move the choke lever to OFF.
'
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Manual Starting
Insert the key in the ignition switch and turn to ON position.
Grasp manual starter handle firmly and crank engine.
WARNING
'
Emergency Starting
The engine can be started with the emergency starter rope supplied
with the tool kit.
Remove belt guard.
WARNING
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A07D0UA
Attach emergency rope to rewind handle and to the starter clip supplied in the tool kit.
'
A17B01A
Wind the rope tightly around drive pulley. When pulled, pulley must
rotate counterclockwise.
Tie a knot on rivet head side of clip. Hook up clip on drive pulley and
wind counterclockwise up to 3 turns.
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A03D25A
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A19D13A
WARNING
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SUSPENSION ADJUSTMENTS
All Models Except Tundra II LT and Skandic WT/SWT
For factory recommended adjustments refer to decal on pulley
guard.
This decal describes settings for optimum comfort according to load
for your Ski-Doo model.
General
All Models
Snowmobile handling and comfort depend upon suspension adjustments.
Choice of suspension adjustments vary with carrying load, drivers
weight, personal preference, riding speed and field condition.
'
A03H1FB
TYPICAL
1. Rear springs for comfort
2. Center spring for steering behavior
3. Stopper strap for snowmobile weight transfer
4. Acceleration and control modulator (ACM) Handling
5. Front spring for handling
6. Ski stopper for stability
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CAUTION
CAUTION
1
A03F1XA
GOOD ADJUSTMENT
1. 50 to 75 mm (2 to 3 in)
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A03F1YA
CAUTION
Always turn the left side adjustment cams in a clockwise direction, the right side cams in a counterclockwise direction.
Left and right adjustment cams must always be set at the
same position.
A03F0SC
LH SIDE SHOWN
1. Increase spring preload
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A03F1ZA
TO HARD OF ADJUSTMENT
CAUTION
Always turn the left side adjustment cams in a clockwise direction, the right side cams in a counterclockwise direction.
Left and right adjustment cams must always be set at the
same position.
A03F0SB
RH SIDE SHOWN
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A03F20A
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A03F20A
A03F21A
1. Adjuster wrench
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A03F20A
A03F21B
1. Adjuster wrench
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CAUTION
A03F1ZB
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A03F23A
Some Models
A03F22A
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A03F20A
Some Models
A03F22B
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Some Models
A03F0QB
4. ACM Handling
Ride at moderate speed and check for desired handling.
If handling is not satisfactory, turn the nut clockwise. Factory setting
is fully tighten.
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A03F1EA
1. Nut
WARNING
Nut must be in good condition to avoid unexpected loosening. On the threaded rod there must be at least 2 threads exposed beyond the nut. Vehicle may be operated without the
nut. However acceleration response will increase whereas
steering response will decrease.
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To adjust first loosen lock nut then tighten nut 3/4 turn after contacting washers for better deep snow performance. Maximum preload
is 3 turns after nut touching washers. This last adjustment is for trail
riding with or without a load and for pulling a load. Retighten lock nut.
Adjust the same on both sides.
Shackle Movement Limiter
For deep snow riding, do not install horse shoe washer nor rubber
stoppers.
For trail riding with passenger and/or weight, install 1 horse shoe
washer under each rubber stoppers.
For trail riding with heavy load and/or pulling a load, use 2 horse shoe
washers under each rubber stoppers.
CAUTION
A29F03A
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CAUTION
A03F20A
GOOD ADJUSTMENT
1. Good handling and comfortable steering
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A03F20A
A06G0AB
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A03F20A
A06G0AC
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A06A07A
GOOD ADJUSTMENT
1. No darting
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A06A08A
A16G0AA
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TROUBLESHOOTING CHART
Problem
Corrective measures
Front suspension
wandering
Snowmobile is
unstable and seems
to pivot around its
center
Steering is too
heavy
Rear of snowmobile
seems too stiff
Rear of snowmobile
seems too soft
Rear suspension
front shock absorber
is frequently
bottoming
In Deep Snow
When operating the snowmobile in deep snow, it may be necessary
to vary the position of front spring adjustment cam (rear suspension)
stopper strap and/or riding position, to change the angle at which the
track rides on the snow. Operators familiarity with the various adjustments as well as snow conditions will dictate the most efficient
combination.
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LUBRICATION AND
MAINTENANCE CHART
Some items may not apply to your particular model. Refer to LUBRICATION and MAINTENANCE section of Shop Manual for more details.
10-HOUR OR 500 km (300 mi) INSPECTION (To be performed by dealer)
WEEKLY OR EVERY 240 km (150 mi)
MONTHLY OR EVERY 800 km (500 mi)
ONCE A YEAR OR EVERY 3200 km (2000 mi)
STORAGE (To be performed by dealer)
PRE-SEASON PREPARATION (To be performed by dealer)
LUBRIFICATION AND
MAINTENANCE CHART
Exhaust System
Engine Lubrification
Cooling System Condition
Coolant Replacement
Condition of Seals
Fuel Stabilizer
Carburetor Adjustment
Brake condition
Brake Adjustment
Lubrication of Ratchet Wheel
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LUBRIFICATION AND
MAINTENANCE CHART
Countershaft lubrication
Suspension Adjustments
AS REQUIRED
Suspension Lubrication
Suspension Condition
Spark Plugs*
Engine Timing
Battery Condition
AS REQUIRED
General Inspection
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FLUID LEVELS
Brake System
Check brake fluid (DOT 4) in reservoir for proper level. Add fluid (DOT
4) as required.
CAUTION
A03D22A
TYPICAL
1. Min.
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A03D02A
1. Filler plug
2. Oil level plug
The oil should be level with the bottom of the oil level hole. Refill as
required using Bombardier chaincase oil (P/N 413 8019 00) until it
flows through oil level hole.
CAUTION
Do not use unrecommended other types of oil when servicing. Do not mix this synthetic oil with other types of oil.
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1
1
2
3
A06D1OA
TYPICAL
1. Dipstick
2. Oil level
3. Level between marks
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Skandic WT/SWT
To check, pull dipstick. Oil should reach level mark.
To fill, remove filler plug from top of transmission. Refill as required
using Bombardier synthetic chaincase oil (P/N 413 8028 00-250 mL).
CAUTION
Do not use unrecommended other types of oil when servicing. Do not mix this synthetic oil with other types of oil.
A29F04A
TYPICAL SKANDIC WT
1. Filter plug
2. Lever mark
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A29D0CA
SKANDIC SWT
1. Dipstick
CAUTION
CAUTION
Check level and refill every time you refuel. Do not overfill.
Wipe off any spillage. Oil is highly flammable.
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A05C0CA
TYPICAL
1. Injection oil reservoir
2. Maximum level: 13 mm (1/2 in) from top
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Skandic WT/SWT
A22C08A
TYPICAL
1. Injection oil reservoir
2. Maximum level: 13 mm (1/2 in) from top
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ROTAX
A03C16A
A06C04B
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Cooling System
Liquid Cooled Models Only
Check coolant level. At room temperature, liquid should be at level
mark (engine cold) of coolant tank.
'
ROTAX
A03C16B
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A06C0AA
Battery Electrolyte
Some Models
See your dealer.
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MAINTENANCE
Belt Guard Removal and Installation
Tundra II LT
Open hood (console removal may be required on some models). Remove belt guard retaining pin(s) and lift off the guard.
A05H0WA
TYPICAL
1. Belt guard
2. Retaining pins
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A03H0MA
86
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A06H2JA
1. Pin retainers
'
87
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A05D0PB
TUNDRA II LT
1. Raise
'
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2. On some models, open the driven pulley with the drive belt installer/remover (P/N 529 0195 00) provided in tool box.
Screw tool in the threaded hole and tighten to open the pulley.
Remove belt.
1
A06D05A
SOME MODELS
1. Tighten to open pulley
On models not equipped with above driven pulley, open the driven
pulley by twisting and pushing the sliding half. Hold in fully open position.
A07D0KA
1. Sliding half
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Slip the belt over the top edge of the sliding half, as shown.
A04D0EA
All Models
To install the drive belt, reverse the removal procedure, however pay
attention to the following:
The maximum drive belt life span is obtained when the belt has the
proper rotation direction. Install it so the Bombardier name on the
belt can be read when facing pulleys.
BOMBARDIER
FABRIQU AU CANADA
MADE IN CANADA
BOMBARDIER
FABRIQU AU CANADA
MADE IN CANADA
1
BOMBARDIER
BOMBARDIER
FABRIQU AU CANADA
MADE IN CANADA
FABRIQU AU CANADA
MADE IN CANADA
A18D03A
1. Bombardier name
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CAUTION
Do not force or use tools to pry the belt into place, as this
could cut or break the cords in the belt.
Reposition and lock driven pulley support, on models so equipped.
On models so equipped, remove belt installer. Reinstall belt guard.
Drive Chain Tension
'
A03D23A
1. Hair pin
2. Adjustment screw
'
'
1
A16D0FA
1. Notch
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A16D0GA
CAUTION
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A16D0HA
WARNING
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Brake Condition
The brake mechanism on your snowmobile is an essential safety device. Keep this mechanism in proper working condition. Above all, do
not operate the snowmobile without an effective brake system. Periodically verify the condition/wear of the brake pads.
Brake Adjustment
Mechanical Brake Only
The brake mechanism is a self-adjusting type. If a quicker brake response is desired, strongly squeeze the brake lever several times,
this will actuate the adjusting mechanism.
Hydraulic Brake Only
No adjustment is provided for hydraulic brake. See an authorized
dealer if any problems.
'
Track condition
Lift the rear of the snowmobile and support it off the ground. With
the engine off, rotate the track by hand, and inspect condition. If
worn or cut, or if track fibers are exposed, or if missing or defective
inserts or guides are noted; contact an authorized dealer.
WARNING
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'
'
NOTE : A belt tension tester (P/N 414 3482 00) may be used to
measure deflection as well as force applied.
A00C07A
A06F1WA
TYPICAL
1. 7.3 kg (16 lb)
2. Deflection
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CAUTION
3
A05F0EA
TYPICAL
1. Adjustment screw
2. Loosen lock nut (some models only)
3. Loosen screw
Alignment
'
WARNING
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Start the engine and accelerate slightly so that track barely turns.
This must be done in a short period of time (1 to 2 minutes). Check
that the track is well centered; equal distance on both sides between
edges of track guides and slider shoes.
1
2
3
A01F05A
1. Guides
2. Slider shoes
3. Equal distance
To correct, stop the engine: Loosen the lock nuts (some models
only) and tighten the adjustment screw on side where the slider
shoe is the farthest from the track insert guides.
1
2
3
A01F0BA
1. Guides
2. Slider shoes
3. Tighten on this side
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WARNING
2
A05F0EB
TYPICAL
1. Retighten (some models only)
2. Retighten
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WARNING
Exhaust System
The tail pipe of the muffler should be centered with the exit hole in
the bottom pan. If must be free of rust or leaks.
The exhaust system is designed to reduce noise and to improve the
total performance of the engine. If any exhaust system component
is removed from the engine, severe engine damage will result.
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A05A05A
1. Intake silencer
2. Air filter
All Models Except Tundra II LT, Skandic WT/SWT, Formula III and
Mach 1/Z
Leaving the snowmobile uncovered during a snowfall or riding in
deep powder snow may block air filter and choke the engine.
While riding in deep powder snow, periodically stop then shake the
snow from the filter and reinstall filter.
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A03H1JA
FILTER INSTALLED
A03H1KA
REMOVING FILTER
102
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A03H1LA
A03H1MA
103
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A06H2NA
FILTER INSTALLED
A06C04A
TYPICAL
1. Air intake silencer
2. Filters
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All Models
Check that the air box is clean and dry and properly reinstall the filter.
CAUTION
Snowmobile engines have been calibrated with the filter installed. Operating the snowmobile without it may cause engine damage.
CAUTION
Bulb Replacement
WARNING
CAUTION
On applicable models, never touch glass portion of an halogen bulb with bare fingers, it shortens its operating life. If
glass is touched, clean it with isopropyl alcohol which will
not leave a film on the bulb.
Tundra II LT
If headlamp is burnt, tilt hood. Unplug connector from headlamp. Remove protector cap and unfasten bulb retainer clips. Detach bulb and
replace.
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A02E09A
TYPICAL
1. Retainers clips
A25H0JA
TYPICAL
1. Locking ring
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Instrument(s)
Bulb socket is always behind the instrument under a black rubber
boot. Pull rubber boot and socket to expose bulb. To release bulb,
push bulb and at the same time, rotate bulb counterclockwise.
A06H1EA
1. Instruments sockets
Taillight
If taillight bulb is burnt, expose the bulb by removing the red plastic
lens. To remove, unscrew the 2 lens screws.
STORAGE
It is during summer, or when a snowmobile is not in use for more
than one month that proper storage is a necessity.
To prepare your snowmobile, follow the maintenance chart in MAINTENANCE section.
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TROUBLESHOOTING
SYMPTOM: Engine turns over but fails to start
Possible causes
What to do
6. Engine compression.
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What to do
3. Carburetor adjustments.
6. Engine is overheating.
What to do
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What to do
1. Fouled/defective/
worn spark plugs.
3. Water in fuel.
What to do
1. Drive belt.
3. Pulleys misaligned.
4. Engine.
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SPECIFICATIONS
GENERAL
TUNDRA II LT
TOURING/SKANDIC
SERIES, MX Z 440,
AND FORMULA S/SL
6900
414 8276 00
414 8833 00
Engine
Maximum power
engine speed
RPM
Drive belt
Number
New belt width
mm (in)
36.5 (1-7/16)
34.3 (1-23/64)
mm (in)
30.0 (1-3/16)
32.0 (1-1/4)
NGK BR 9 ES
NGK BR 9 ES
mm (in)
0.45 (.018)
0.45 (.018)
mm (in)
35 - 45
(1-3/8 - 1-3/4)
40 -55
(1-9/16 - 2-3/16)
26.0 (6.9)
40.0 (10.6)
1.9 (64)
2.6 (86.2)
200 (7)
250 (8.5)
N.A.
N.A.
N.A.
N.A.
Spark plug
Type
Gap
Track
Tension
Alignment
FLUIDS
Fuel
Type
Tank capacity
L (US gal)
Oil (engine)
Type
Tank capacity
L (US oz)
Chaincase/Transmission Oil
Type
Capacity
mL (US oz)
Cooling System
Type
Capacity
L (US oz)
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GENERAL
SKANDIC WT/SWT
Engine
Maximum power
engine speed
RPM
6500
Drive belt
Number
414 6175 00
mm (in)
34.9 (1-3/8)
mm (in)
30 (1-3/16)
Spark plug
Type
Gap
NGK BR 8 ES
mm (in)
0.45 (.018)
mm (in)
50
(1-31/32)
Track
Tension
Alignment
FLUIDS
Fuel
Type
Tank capacity
L (US gal)
40 (10.6)
Oil (engine)
Type
Tank capacity
L (US oz)
2.55 (86)
Chaincase/Transmission Oil
Type
Capacity
mL (US oz)
500 (17)
Cooling System
Type
Capacity
N.A.
L (US oz)
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N.A.
GENERAL
FORMULA 500/
500 DELUXE, GT 500
MX Z 440/583
7750
440: 8000
583: 7900
414 8607 00
414 8607 00
Engine
Maximum power
engine speed
RPM
Drive belt
Number
New belt width
mm (in)
34.9 (1-3/8)
34.9 (1-3/8)
mm (in)
32.0 (1-1/4)
32.0 (1-1/4)
NGK BR 9 ES
NGK BR 9 ES
mm (in)
0.45 (.018)
0.45 (.018)
mm (in)
45 - 50
(1-3/4 - 2)
45 -50
(1-3/4 - 2)
40 (10.6)
2.8 (95)
2.8 (95)
250 (8.5)
250 (8.5)
4.7 (160)
DOT 4
DOT 4
Spark plug
Type
Gap
Track
Tension
Alignment
FLUIDS
Fuel
Type
Tank capacity
L (US gal)
Oil (engine)
Type
Tank capacity
L (US oz)
Chaincase/Transmission Oil
Type
Capacity
mL (US oz)
Cooling System
Type
Capacity
L (US oz)
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GENERAL
SUMMIT 500/583
GT 583
SUMMIT 670
MX Z 670
500: 7500
S. 583: 7800
GT 583: 7900
7700
414 8607 00
414 9182 00
Engine
Maximum power
engine speed
RPM
Drive belt
Number
New belt width
mm (in)
34.9 (1-3/8)
35.2 (1-3/8)
mm (in)
32.5 (1-9/32)
32.5 (1-9/32)
NGK BR 9 ES
NGK BR 9 ES
mm (in)
0.45 (.018)
0.45 (.018)
mm (in)
45 - 50
(1-3/4 - 2)
45 -50
(1-3/4 - 2)
40 (10.6)
Summit: 40 (10.6)
MX Z: 40.5 (10.7)
2.8 (95)
2.8 (95)
250 (8.5)
250 (8.5)
5 (169)
DOT 4
DOT 4
Spark plug
Type
Gap
Track
Tension
Alignment
FLUIDS
Fuel
Type
Tank capacity
L (US gal)
Oil (engine)
Type
Tank capacity
L (US oz)
Chaincase/Transmission Oil
Type
Capacity
mL (US oz)
Cooling System
Type
Capacity
L (US oz)
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GENERAL
FORMULA 583
FORMULA Z
FORMULA III
FORMULA II LT
7900
8250
414 8607 00
414 9182 00
Engine
Maximum power
engine speed
RPM
Drive belt
Number
New belt width
mm (in)
34.9 (1-3/8)
35.2 (1-3/8)
mm (in)
32.5 (1-9/32)
32.5 (1-9/32)
NGK BR 9 ES
NGK BR 10 ES
mm (in)
0.45 (.018)
0.45 (.018)
mm (in)
45 - 50
(1-3/4 - 2)
45 -50
(1-3/4 - 2)
42.1 (11.1)
42.1 (11.1)
2.8 (95)
4.1 (139)
250 (8.5)
250 (8.5)
4.7 (160)
DOT 4
DOT 4
Spark plug
Type
Gap
Track
Tension
Alignment
FLUIDS
Fuel
Type
Tank capacity
L (US gal)
Oil (engine)
Type
Tank capacity
L (US oz)
Chaincase/Transmission Oil
Type
Capacity
mL (US oz)
Cooling System
Type
Capacity
L (US oz)
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GENERAL
MACH 1
MACH Z/LT
8400
8250
414 9182 00
414 9182 00
Engine
Maximum power
engine speed
RPM
Drive belt
Number
New belt width
mm (in)
35.5 (1-3/8)
35.5 (1-3/8)
mm (in)
32.5 (1-9/32)
32.5 (1-9/32)
NGK BR 10 ES
NGK BR 10 ES
mm (in)
0.45 (.018)
0.45 (.018)
mm (in)
45 - 50
(1-3/4 - 2)
45 -50
(1-3/4 - 2)
42.1 (11.1)
42.1 (11.1)
4.1 (139)
4.1 (139)
250 (8.5)
250 (8.5)
4.7 (160)
DOT 4
DOT 4
Spark plug
Type
Gap
Track
Tension
Alignment
FLUIDS
Fuel
Type
Tank capacity
L (US gal)
Oil (engine)
Type
Tank capacity
L (US oz)
Chaincase/Transmission Oil
Type
Capacity
mL (US oz)
Cooling System
Type
Capacity
L (US oz)
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1993 - 1997
P/N
484 0647 00
484 0647 01
484 0647 02
484 0648 00
Binder
484 0545 00
1990 - 1997
Specification Booklet
480 1420 00
1997
Racing Handbook
484 0649 00
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CHANGE OF ADDRESS
OR OWNERSHIP
If your address or owner has changed, be sure to fill out and mail the
card provided on next page.
Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a
position to contact you if correction to your snowmobile becomes
necessary.
NOTICE TO ALL NEW OWNERS:
Make sure to receive the warranty registration card from the previous owner, when the ownership is transferred, as you are entitled to
the unexpired portion of the warranty.
STOLEN UNITS
If the event that your snowmobile is stolen, you should notify your
area distributors warranty department of such.
Please provide your name, address, phone number, vehicle serial
number and date it was stolen.
Bombardier will provide a list of stolen units to all Ski-Doo dealers on
a monthly basis to aid in recovery of such units to their owners.
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120
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121
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CHANGE OF ADDRESS
CHANGE OF OWNERSHIP
OLD ADDRESS
OR PREVIOUS OWNER:
_____________________________________________________________________________
NAME
STAMP
BOMBARDIER INC.