SENR6910-01

January 2009

Wire Description Chart

27

EPTC II

30

Caterpillar Monitoring System

36

Engine Control ECM

83

Automatic Retarder Control

RD
BU
YL
BR
OR
PU
OR
YL
BU
WH
GN
PK
BU
PK
BU
GN
OR
GN
BU
PK
OR
YL
OR

BAT (+)
HD LMP
AUX CKT
KEY SW
ALT OUTPUT (+) TERM.
MAIN POWER RL Y OUTPUT
OPR MON PANEL
BCKP ALARM
AUX CKT
AUX CKT
A/C
XMSN CTRL
AUX CKT
AETA CTRL
AUX CKT
SUPPL STER
SUPPL STER MOTOR FUSE
AUTO LUBE PUMP TO PAYLOAD MON
AUX CKT
AUX CKT
BAT(+)
AUX CKT
AUX CKT

Ground Circuits

COMPONENT IDENTIFIER (CID) LIST

CIDNo.
Component
EPTC II (MID No. 27)
168
190
248
269
571
572
575
627
650
672
700
701
702
704
705
706
707
708
709

Electrical System Voltage

Engine RPM Sensor
CAT Data Link
Sensor Power Supply
Forward Elevator Solenoid
Reverse Elevator Solenoid
Elevator Lever Sensor
Parking Brake Switch
Harness Code
Torque Converter Output Speed Sensor
Actual Gear Switch
Transmission Output Speed Sensor
Shift Lever Switch
Service Brake Pressure Switch
Body Raise Switch
Body Up Switch
Up Solenoid
Down Solenoid
Lockup Solenoid

Caterpillar Monitoring System (Mid No. 30 )

96
110
177
248
263
271
324
600
601
819
821
830

Fuel Level Sensor

Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
CAT Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
9 Volt Display Power Supply
Brake Oil Temperature

Engine Control (MID No. 36)

1
2
3
4
5
6
7
8
91
100
101
102
110
168
190
248
253
254
261
262
263
267
268
273
274
275
276
291
338
526
542
544
545
546
569
827
828
829

Cylinder 1 Injector Solenoid

Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Throttle Position Sensor
Engine Oil Pressure Sensor
Crankcase Air Pressure Sensor
Boost Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Engine RPM Sensor
CAT Data Link
Personality Module Mismatch
Electronic Control Module
Timing Calibration
Analog Sensor Power Supply
8 Volt Sensor Power Supply
Shutdown Inputs Are Incorrect
Programmed Parameter Fault
Turbo Outlet Pressure
Atmospheric Pressure
Right Turbo Inlet Pressure
Left Turbo Inlet Pressure
Engine Cooling Fan Solenoid
Engine Prelubrication Pump Relay
Turbo Waste Actuator
Engine Oil Pressure Sensor
Engine Cooling Fan Speed Sensor
Start Aid Control Relay
Start Aid Current Limit Relay
Oil Injection Solenoid
Left Exhaust Temperature Sensor
Right Exhaust Temperature Sensor
Rear Aftercooler Coolant Temperature Sensor

Automatic Retarder Control (MID No. 83)

91
168
190
248
627
650
700
702
710
711
712
713
714
715

Throttle Position Sensor

Electrical System Voltage
Engine RPM Sensor
CAT Data Link
Parking Brake Switch
Harness Code
Actual Gear Switch
Shift Lever Switch
ARC Supply Solenoid
ARC Control Solenoid
Retarder Lamp
ARC On/Off Switch
Auto Retarder Pressure Switch
Retarder Pressure Switch

200
201
202
213
215
216
217
218
219
227
229
231
250
251
280
290
291
A215
A216
A217
A218
A231

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

MAIN CHASSIS
OPR MON PANEL
XMSN CTRL
AETA CODING PIN 17
AETA CODING PIN 19
AETA CODING PIN 20
XMSN ID CODE 2
XMSN ID CODE 1
XMSN ID CODE 0
XMSN ID CODE 3
BAT(-)
XMSN SW
PAYLOAD MON - CUSTOMER GND
PAYLOAD MON - SYSTEM GND
XMSN CTRL IDENT CODE 4
CMS SERVICE
CMS CLEAR
AUTO RETARD CTRL HARNESS CODE 0
AUTO RETARD CTRL HARNESS CODE 1
AUTO RETARD CTRL HARNESS CODE 2
AUTO RETARD CTRL HARNESS CODE 3
AUTO RETARD CTRL HARNESS CODE 4

306
307
308
315
317
321
337

GN
OR
YL
GN
YL
BR
WH

STARTER RLY COIL

KEY SW TO NEUT START SW
MAIN POWER RL Y COIL
START AID BRKR TO START AID RLY
START AID RL Y TO START AID SOL
BCKP ALARM LAMP
PRELUBE SW TO PRELUBE TIMER

403
408
410
411
412
417
426
446
447
450
452
454
462
472
481
C413
C414

GN
WH
WH
PK
BU
GY
BR
PU
PK
YL
PU
GN
YL
OR
GN
YL
BU

ALTERNATOR (R) TERM.

OPR MON SYSTEM AIR PRESS.
OPR MON ACTION ALARM
OPR MON MASTER ACTION LAMP
OPR MON COOL FLOW
PRIMARY STER SW
OPR MON POWER TRAIN OIL FILTER
BRAKE OIL TEMP GAUGE
FUEL LEVEL GUAGE
TACH SENDER (+)
TORQUECONVERTER
RETARDER INDICATOR LAMP
SUPPL STER MOTOR INDICATOR
PARKING BRAKE SW TO OVER STROKE SW
CONVERTER TEMP SW TO BRAKE OIL TEMP SW
DISPLAY DATA
DISPLAY LOAD

Basic Machine Circuits

Monitoring Circuits

Accessory Circuits
508
509
511
512
513
515
516
517
518
520
521
522
537
539
540
A513
511
512
513
515
516
517
518
520
521
522
537
539
540
A513

PU
WH
BR
GN
OR
GY
GN
BU
OR
WH
YL
WH
GN
BU
WH
PK
BR
GN
OR
GY
GN
BU
OR
WH
YL
WH
GN
BU
WH
PK

RADIO SPEAKER - LEFT

RADIO SPEAKER - LEFT (COMMON)
RADIO SPEAKER - RIGHT
RADIO SPEAKER - RIGHT (COMMON)
A/C COMPRESSOR/REFRIGERANT PRESS. SW
BLOWER MOTOR (HI)
BLOWER MOTOR (MEDIUM)
BLOWER MOTOR (LO)
HAZARD FLASHER TO SW
OPR A/C SW TO THERMOSTAT/FUSE
A/C SWTO REFRIGERANT SW
A/C CLUTCH TO THERMOSTAT SW
TURN SIGNAL SW TO FLASHER
TURN SIGNAL INDICATOR BASIC/RIGHT
TURN SIGNAL INDICATOR LEFT
DC/DC CONVERTER MEMORY OUTPUT
RADIO SPEAKER - RIGHT
RADIO SPEAKER - RIGHT (COMMON)
A/C COMPRESSOR/REFRIGERANT PRESS. SW
BLOWER MOTOR (HI)
BLOWER MOTOR (MEDIUM)
BLOWER MOTOR (LO)
HAZARD FLASHER TO SW
OPRA/C SW TO THERMOSTAT/FUSE
A/C SWTO REFRIGERANT SW
A/C CLUTCH TO THERMOSTAT SW
TURN SIGNAL SW TO FLASHER
TURN SIGNAL INDICATOR BASIC/RIGHT
TURN SIGNAL INDICATOR LEFT
DC/DC CONVERTER MEMORY OUTPUT

602
604
605
606
608
610
611
612
614
619
635
636
661
662
663

WH
OR
YL
GY
GN
OR
PU
GY
PU
GN
BU
GN
GN
YL
GY

DOMELAMP
STOP LAMP
TURN LAMP - LEFT
TURN LAMP - RIGHT
FLOOD LAMP - REAR
HEAD LAMP BASIC
HEAD LAMP HI
BACKUP LAMP
PARK/TAIL/DASH LAMP
HEAD LAMP LO
PAYLOAD MON RED LAMP
PAYLOAD MON GREEN LAMP
TACHOMETER LAMP
SPEEDOMETER LAMP
GAUGE LAMPS

Lighting Circuits

Control Circuits
700
703
704
705
706
707
709
710

PK
BU
GY
PK
BR
PU
OR
GN

AETA TEST SW
XMSN UP SOL
XMSN DOWN SOL
XMSN LOCKUP CLUTCH SOL BASIC
XMSN RETARDER SW
XMSN BED RAISE SW
SENSOR POWER SUPPLY
XMSN SPEED PICKUP SIGNAL

711
712
713
714
715
716
720
721
722
723
724
725
726
727
728
767
768
769
770
772
773
774
775
794
799
A700
A701
A702
A703
A704
A705
A706
A707
A708
A746
A747
A751
E707
E708
E729
E735
E750
E793
E794
E795
E796
E799
F700
F702
F703
F704
F705
F707
F708
F709
F710
F713
F714
F715
F716
F717
F718
F719
F720
F721
F722
F723
F724
F725
F726
F727
F728
F729
F732
818
819
820
858
859
860
861
863
864
865
866
867
891
F728
F729
F732
818
819
820
858
859
860
861
863
864
865
866
867
891
892
893
956
958
987
993
994
995
996
997
998
999
E986
F975
J992
K972
K984
K985
K986
K986
K988
K989
K991
K992
L918

BR
WH
OR
YL
GN
BU
PU
BR
WH
OR
YL
GN
BU
GN
BU
WH
OR
BU
GN
BR
GY
YL
BR
YL
WH
OR
GY
PU
BR
GN
BU
GY
PU
BR
PK
GY
YL
GN
PK
GN
PU
PU
BU
YL
YL
GN
BR
BU
GN
GY
OR
PK
WH
YL
BU
BR
OR
PK
PU
WH
YL
BU
BR
GN
GY
OR
PK
PU
WH
YL
BU
BR
GN
PK
BR
GY
BU
GY
YL
PK
PU
BU
BR
GY
PK
PU
BU
BR
GN
PK
BR
GY
BU
GY
YL
PK
PU
BU
BR
GY
PK
PU
BU
BR
GN
BR
YL
WH
BR
GY
BU
GN
OR
BR
WH
YL
OR
YL
BR
GY
BR
PK
PK
WH
BU
OR
PU
GN

Description
Control Circuits

Symbols

XMSN LEVER CODE 1

XMSN LEVER CODE 2
XMSN LEVER CODE 3
XMSN LEVER CODE 4
XMSN LEVER CODE 5
XMSN LEVER CODE 6
XMSN BRAKE SW
XMSN GEAR CODE 1
XMSN GEAR CODE 2
XMSN GEAR CODE 3
XMSN GEAR CODE 4
XMSN GEAR CODE 5
XMSN GEAR CODE 6
SUPPL STER MOTOR RELAY
SUPPL STER CONT SW
AETA PICKUP POWER
AETA PICKUP XMSN
WHEEL SPEED PICKUP LEFT
WHEEL SPEED PICKUP RIGHT
AETA RETARDER SW
AETA SERVOVALVE
AETA SOL - LEFT
AETA SOL - RIGHT
PAYLOAD MON XMSN SPEED
SENSOR POWER
DIGITAL SENSOR POWER(+8V)
INJECTOR #1
INJECTOR #2
INJECTOR #3
INJECTOR #4
INJECTOR #5
INJECTOR #6
INJECTOR #7
INJECTOR #8
TURBO OUTLET PRESSURE
ATMOSPHERIC PRESSURE
AFTER COOLER TEMP)
DISPLAY +V
DISPLAY CLOCK
FAN BRAKE RL Y TO FAN BRAKE SOL
TACK/SERV MTR/ODOMETER SELECT
BODY POSITION SENSOR SIGNAL TLM
ATA DATA LiNKATA DATA liNK +
CRANKCASE PRESS
OIL PRESS (UNFILTERED)
PWM #1 AND #2 RETURN
PWM#1 OUT (3.5A)
THROTTLE
LH TURBINE INLET EXH TEMP
RH TURBINE INLET EXH TEMP
DOUT 6
START AID CURRENT LEVEL RLY
DOUT 3
DOUT 2
START AID ON RELAY
LEFT TURBO INLET PRESS
RIGHT TURBO INLET PRESS
SHUTDOWN (NO)
SHUTDOWN (NC)
SW4
SW5
SW 6/1
SW 8/3
SW 9/4
SW 10/5
TBC PROBE +
TDC PROBEFUEL PRESS
INJECTOR COMMON 1 & 3
INJECTOR COMMON 2 & 4
INJECTOR COMMON 5 & 7
INJECTOR COMMON 6 & 8
BACKUP CAMSHAFT SPD/TMG
SERIAL DATA (TRANSMIT)
SERIAL DATA (RECEIVE)
TRANSMIT KEY
PAYLOAD MON RIGHT FRONT SENSOR
PAYLOAD MON LEFT FRONT SENSOR
PAYLOAD MON RIGHT REAR SENSOR
PAYLOAD MON LEFT REAR SENSOR
PAYLOAD MON TRANSMIT LCD OUT
PAYLOAD MON CLOCK LCD OUT
PAYLOAD MON LATCH LCD OUT
PAYLOAD MON TEST/SET
PAYLOAD MON MODE
NEUT START CONT TO PAYLOAD MON SYSTEM
INJECTOR COMMON 5 & 7
INJECTOR COMMON 6 & 8
BACKUP CAMSHAFT SPD/TMG
SERIAL DATA (TRANSMIT)
SERIAL DATA (RECEIVE)
TRANSMIT KEY
PAYLOAD MON RIGHT FRONT SENSOR
PAYLOAD MON LEFT FRONT SENSOR
PAYLOAD MON RIGHT REAR SENSOR
PAYLOAD MON LEFT REAR SENSOR
PAYLOAD MON TRANSMIT LCD OUT
PAYLOAD MON CLOCK LCD OUT
PAYLOAD MON LATCH LCD OUT
PAYLOAD MON TEST/SET
PAYLOAD MON MODE
NEUT START CONT TO PAYLOAD MON SYSTEM
CAT DATA LINK (-)
CAT DATA LINK (+)
RELAY LOGIC LARGE PUMP
RELAY LOGIC
DIVERTER SOL
ANALOG SENSOR COMMON
OIL PRESSURE (FILTERED)
COOLANT TEMPERATURE
ENGINE SPEED/TIMING SENSOR POWER
ANALOG SENSOR POWER (+ 5V)
DIGITAL SENSOR RETURN (PIN 29)
PRIMARY CAMSHFT SPEED/TIMING
CONTINUOUS OIL INJECTOR SOLENOID
+ 8V SENSOR SUPPLY
MISCELLANEOUS SWITCH #1
EPTC-II START RELAY RETURN
START AID TIMER OUTPUT
AUTO RETARD ON SW
AUTO RETARD OFF SW
AUTO RETARD OFF SW
AUTO RETARD AIR CONT VALVE
AUTO RETARD AIR SUPPLY VALVE
AUTO RETARD PRESS SW
AUTO RETARD MANUAL RETARD SW
BRAKE OIL DIVERTER TEMP SW TO SOLENOID

Pressure
Symbol

Failure Mode Identifiers (FMI)

FMI No.
0
1

Failure Description
Data valid but above normal operational range.
Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12
13

Bad device or component.

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16
17

Parameter not available.

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Actuate

Deactuate

Part No.

Resistance (Ohms)

Resistor- Blower Motor

Solenoid- ARC Control Valve
ARC Supply Valve
Solenoid- Brake Oil Diverter
Smoke Box
Solenoid- Downshift
Upshift
Lockup
Solenoid- Fan Clutch

125-9740

Overall 2.6 0.12

3E-8691

31 3

Solenoid- Four Way

9G-9988

24.9

Solenoid- Proportional

3T-0062

16.0

Solenoid- Shutter

9X-9482

68

101-3430

31.1 2.4

7X-1120

33.7

105-3025

4.3

Stop Lamp Pressure

Trailer Stop Lamp Pressure

45kPa MAX
(6.5 psi MAX)

5 kPa MIN
(0.5 psi MIN)

Normally
Open

3E-2033

Secondary Brake Pressure

640 kPa
(92.0 psi)

530 40 kPa
(77.0 6.0 psi

Normally
Open

Service Brake Pressure

80 kPa
(12.0 psi)

55 20 kPa
(8.0 3.0 psi)

Normally
Closed

3E-6429

Steering Oil Flow

4 grams
(.14 oz.)

1.5 grams
(.05 oz.)

Normally
Open

3E-6430

Coolant Flow

362.0 29.0 N.m

(266.2 21.3 lb ft)

303.0 N.m MIN

(222.8 lb ft MIN)

Normally
Open

3E-6449

Brake Oil Diverter Temperature

38.0 3.0 C
(100.4 5.4 F)

27 C MIN
(80.6 F MIN)

Normally
Closed

3E-2034

9X-7781
103-4977
111-9560
111-9563

Transmission Filter Pressure

Retarder Brake Pressure
A/C Fan Pressure
Auto Retarder Pressure

210 70 kPa
(30 10 psi)
60.0 kPa
(8.7psi)
1585.0 103.0 kPa
(229.9 14.9 psi)
80.0 kPa MAX
(11.6 psi MAX)

114-5333

A/C High/Low Pressure

275 to 1750 kPa

(40 to 255 psi)

116-9933

Fuel Filter Press

138 17 kPa
(20.0 2.0 psi)

The FMI is a diagnostic code that indicates what type of failure has occurred.

Normally
Open
Normally
Open
1275.0 103.0 kPa
(184.9 14.9 psi)
55.0 20.0 kPa
(8.0 2.9 psi)

Normally
Closed
Normally
Closed
Normally
Open

83 kPa MIN\
(12.0 psi MIN)

Normally
Closed

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

At room temperature

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

776D Tractor and 777D Truck

Electrical System
776D:
5ER1-UP

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

777D:
3PR1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Monitoring System Modes

Mode of Operation

Mode Number

Normal

Harness Code

Numeric Readout

Service

Tattletale

Units

Total Load Count Display

Calibration (EPTC II)

Harness And Wire Symbols

Wire, Cable, or Harness
Assembly Identification
Pin

Socket

Component
Part Number

Fuse

Wire Color

AA

105-9344

325-PK-14

Receptacle
Single Wire
Connector

Circuit Number
Identification

Wire Gauge
Plug

2
Ground Connection

1
2

Component Location
Schematic Machine
Location Location
Alarm - Backup
A-15
1
Alarm - Monitor Action
C-4
A
Alternator
A-5
2
Batteries
A-7,A-8
3
Boss - Power
C-6
D
Breaker - Air Conditioner
D-6
C
Breaker - Alternator
C-6
C
Breaker - Dome And Stop Lamp
C-6
C
Breaker - Engine (ECM)
D-5
C
Breaker - Headlamp
D-5
C
Breaker - Key
D-6
C
Breaker - Supplemental Steer
D-6
C
Breaker - Turn Lamp
D-5
C
Caterpillar Monitoring System
F-1
B
Control - ARC
D-13
D
Control - Automatic Electronic Traction Aid (TCS)
E-15
D
Control - Engine (ECM)
A-2
2
Control - Oil Burn
C-14
D
Control - Payload Monitor
C-14
D
Control - Supplemental Steering
F-15
D
Control - Transmission
D-13
D
Converter - 12V to 24V
C-4
A
Dimmer - Light
F-14
D
Display - Payload Monitor Operator
C-7
A
Distributor - Transmission Speed
E-15
D
Flasher
C-15
D
Fuse - Supplemental Steering (10 Amp)
A-8
3
Fuses (10 Amp)
D-6
C
Ground - Cab
D-14,E-12
D
Ground - Caterpillar Monitoring System
E-2
B
Ground - Cylinder Head To Frame
B-2
4
Ground - Engine
A-4
2
Ground - Engine Block
A-6
5
Ground - Frame
A-6
5
Ground - Frame
B-9
2
Lamp - Body Up
F-2
B
Lamp - High Beam
F-2
B
Lamp - Left Turn
F-2
B
lamp - Monitor Action
F-2
B
Lamp - Payload Monitor Green
A-5
6
Lamp - Payload Monitor Green
D-1
A
Lamp - Payload Monitor Red
A-5
6
Lamp - Payload Monitor Red
D-1
A
Lamp - Retardeeer
F-2
B
Lamp - Reverse
F-2
B
Lamp - Right Turn
F-2
B
Lamp - Shift Lever Position
D-11
F
Lamp - Supplemental Steer
F-2
B
Lighter - Cigar
C-3
B
Module - Gauge
F-1
B
Motor - Blower
E-10
E
Motor - Starter
A-6
5
Motor - Supplemental Steering
A-8
3
Radio
D-3
A
Receptacle - Aux Start
A-6
7
relay - Backup
C-15
D
Relay - Headlamp
C-7
C
Relay - Main Power (Front)
D-6
C
Relay - Main Power (Mid)
C-6
C
Relay - Main Power (Rear)
C-6
C
Relay - Prelubrication
C-6
C
Relay - Shutter Control
C-14
D
Relay - Start
A-6
5
Relay - Start
B-6
5
Relay - Start Aid
B-15
D
Relay - Start Aid Hold
C-51
D
Relay - Steering Motor
A-8
3
Relay - Stop Lamp
D-7
C
Resistor - Blower Motor
D-10
E
Resistor - Exhaust Diverter
B-14
D
Resistor - Oil Burn
B-14
D
Resistor - Start Aid
B-15
D
Sender - Engine Speed
A-5
8
Sender - Fuel Level
A-11
9
Sender - Torque Converter output Speed
A-12
8
Sender - Transmission Speed
A-13
10
Sensor - Aftercooler Temp
C-3
8
Sensor - Atmospheric Press
C-3
2
Machine locations are repeated for components located close together.
A = Located in operator's compartment.
B = Located on dash.
C = Located behind operator's seat.
D = Located in rear compartment.
E = Located in front compartment.
F = Located in transmission shift console.
Component

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Payload Monitoring System

SENR4733

Starter Motor; 50 MT Series

SENR3860

SENR1128
SENR9122

Contact Position

2M-9346

Data valid but below normal operational range.

Function

Temperature
Symbol

Resistor, Sender and Solenoid Specifications

Component Description

Off Machine Switch Specification

Part No.

Electrical Schematic Symbols And Definitions

TRUCK PAYLOAD MEASUREMENT SYSTEM (TPMS)

Fault

Circuit

Description

F01

Suspension cylinder charge

F02

Suspension cylinder charge

F03

Suspension cylinder charge

F04

Suspension cylinder charge

F05

Left front suspension cylinder pressure sensor circuit

F06

Right front suspension cylinder pressure sensor circuit

F07

Left rear suspension cylinder pressure sensor circuit

F08

Right rear suspension cylinder pressure sensor circuit

F09

Batt backup/real time clock setting

F10

System_setting/memory

F13

Green light open circuit or ground short circuit

F14

Green light + battery short circuit

F15

Red light open circuit or ground short circuit

F16

Red light + battery short circuit

Schematic Machine
Location Location
Sensor - Body Up
B-15
11
Sensor - Brake Air Pressure
C-15
D
Sensor - Brake Oil Temp
A10
12
Sensor - Crankcase Press
C-3
13
Sensor - Engine Coolant Temp
C-2
14
Sensor - Engine Oil Press (Filtered)
C-3
15
Sensor - Engine Oil Press (Unfiltered)
C-3
15
Sensor - Engine Speed/ Timing
C-2
16
Sensor - Fan Speed
A-4
31
Sensor - Left Front Strut
B-5
17
Sensor - Left Hand Turbo Inlet Exhaust Temp
C-3
18
Sensor - Left Rear Strut
B-14
19
Sensor - Left Turbo Inlet Press
C-4
16
Sensor - Right Front Strut
A-5
20
Sensor - Right Hand Turbo Inlet Exhaust Temp
C-4
21
Sensor - Right Rear Strut
A-14
22
Sensor - Right Turbo Inlet Press
C-4
23
Sensor - Shift Lever Position
D-11
F
Sensor - Throttle Position
C-6
A
Sensor - Torque Converter Temp
A-4
24
Sensor - Turbo Outlet Press
C-3
25
Sensor - Wheel Speed
A-15
26
Sensor - Wheel Speed
B-15
27
Solenoid - Air Conditioner Clutch
A-5
28
Solenoid - Brake Oil Diverter
A-12
24
Solenoid - Continuous Oil Burn Injector
B-6
29
Solenoid - Down Shift
A-13
30
Solenoid - Fan Clutch
C-2
31
Solenoid - Four Way
A-14
11
Solenoid - Lockup
A-13
8
Solenoid - Proportional
A-14
32
Solenoid - Shutter
C-2
33
Solenoid - Smoke Box
B-12
16
solenoid - Start Aid
A-5
34
Solenoid - Up Shift
A-14
30
Solenoids - Cylinder Head (1 Per Cylinder)
C-1,C-2
35
Speedometer/ Tachometer
F-1
B
Suppressor - Arc
B-5
28
Suppressor - Arc
F-15
D
28
Switch - A/C Fan Pressure
B-2
Switch - A/C Refrigerant Press
B-7
B
Switch - Air Conditioner On/Off
D-2
B
Switch - Auto Retard Press
D-12
D
Switch - Auto Retarder Off/On
D-3
B
Switch - Blower
D-2
A
Switch - Body Raise
C-11
D
Switch - Brake Master Cylinder Overstroke
A-10
36
Switch - Brake Oil Diverter Temp
A-12
24
Switch - Caterpiller Mon Sys Clear
E-5
C
Switch - Caterpillar Mon Sys Service
E-5
C
Switch - Coolant Flow
B-2
37
Switch - Disconnect
A-7
3
Switch - Door Courtesy Lamp
C-5
A
Switch - Engine Add Oil Level
A-4
38
Switch - Engine Low Oil Level
A-4
38
Switch - Exhaust Diverter
E-5
C
Switch - Fuel Filter
A-2
28
Switch - Ground Level Shutdown
B-3
39
Switch - Headlamp Dimmer
D-5
A
Switch - Key Start
F-3
B
Switch - Retarder Brake
F-15
E
Switch - Running Lamp
E-3
B
Switch - Secondary Brake
F-1
D
Switch - Service Brake
E-15
D
Switch - Service Brake
E-15
D
Switch - Start Aid
E-15
B
switch Steering
A-8
40
Switch - Stop Lamp
F-15
D
Switch Supplemental steering
F-3
B
Switch Throttle Backup
D-2
B
Switch - Tractioon Aid Test/ Operator Mode
D-3
B
switch - Trailer stop Lamp
F-15
D
Switch - Transmission
A-13
41
Switch - Transmission Filter
A-9
42
Switch - Turn
D-5
A
Thermostat
E-11
E
Valve - ARC Control
E-12
D
Valve - ARC Supply
E-12
D

200-BK-14
Pin or Socket Number

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

1
2

Printed in U.S.A.

2009 Caterpillar
All Rights Reserved

Component

Connector Location
Schematic
Location

Machine
Location

CONN 1

B-15

43

CONN 2

B-15

CONN 3

D-15

CONN 4

D-15

CONN 5

E-14

CONN 6

B-14

11

Connector Number
3
38

34

20

37
14

13

32

16

15

43
45

24

5
17

30

10
12

31
28 18

41

42

35

25

22

44

40

29

27

23

21

11

19

33

26

39
36

F
E

25
14

18

34
2

28

15
31 37

35

16
8

17

20

13

24

4
44
29

39

23

33

21

38

40

36
5
9

11
45

12

41

42

43

32

1
22

30
10

26

27

19

CONN 7

A-14

44

CONN 8

A-13

45

CONN 9

B-13

CONN 10

F-13

CONN 11

D-12

CONN 12

D-12

CONN 13

D-12

CONN 14

B-12

CONN 15

B-11

CONN 16

B-11

CONN 17 ECAP

E-12

CONN 18

E-10

CONN 19

D-10

CONN 20

B-10

CONN 21

B-10

CONN 22

B-9

CONN 23

D-9

CONN 24

F-9

CONN 25

D-8

CONN 26

B-8

CONN 27

B-6

29

CONN 28

B-6

35

CONN 29

B-6

CONN 30

C-5

CONN 31

E-6

CONN 32

B-5

CONN 33

B-4

35

CONN 34

D-4

CONN 35

F-4

CONN 36

A-3

CONN 37

B-2

CONN 38

C-2

35

CONN 39

C-2

35

CONN 40

C-2

35

CONN 41

C-2

35

CONN 42

C-2

35

CONN 43

C-1

35

CONN 44

C-1

35

CONN 45

C-1

35

CONN 46

F-2

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Machine Harness Connector and Component Locations

24 Page

MODULE IDENTIFIER (MID)

101
102
103
105
109
112
113
121
122
123
124
126
129
132
135
136
137
138
140
141
150
173
176

Description
Power Distribution Circuits

Wire
Wire
Number Color

SENR6910-01

Wire
Wire
Number Color

308-YL-18
Z

13

426-BR

TRANSMISSION
FILTER SW
9X-7781

A
B
C

OR-18
BK-18
WH-18

+V
GROUND
SIGNAL

200-BK
728-BU

2
1

AA

BK-00

POS NEG

12V BATTERY
9X-9731 STD
NOTE B

LL

AA

DD

RD-000
AAA

DD

BUS BAR
8C-6358
GG NOTE B
RD-00
GG

POS NEG

12V BATTERY
9X-9731 STD
NOTE B

AA

BK-00

POS NEG

12V BATTERY
9X-9731 STD

AA

MM

JJ

POS NEG

BK-00
BK-00

12V BATTERY
9X-9731 STD

HH
BB
JJ

BK-00

MM
BB

AN

AAA

MTR BAT

BK-00

EE

YY

HHH
YY
BK-4

STARTER
1W-6363
NOTE B

ENGINE LOW
OIL LEVEL SW
123-2993
T/C
TEMP SENSOR
100-3055

AAA

GROUND CIRCUIT

DESCRIPTION

H#

HIGHWAYS

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18

201-BK-18
201-BK-18
201-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18

201-BK-18
201-BK-18
201-BK-18
201-BK-18

L25

G 8

6
G 5
G 4
G 3
G 2

L23

520-WH-18

BLOWER SW
123-6389

PAYLOAD
MONITOR
RED
LAMP
8T-9683
BULB
8T-9749
NNN

BK
RD

PAYLOAD
MONITOR
GREEN
LAMP
8T-9684
BULB
8T-9749

2
1

521-YL-14

BK
RD

G C

2
1

3 G

NNN

636-GN
799-WH
635-BU
799-WH

L22

123-WH-18
123-W-18
123-WH-18

L98

521-YL-14

L15

BR
BR

T
P

LOW BEAM
HEAD LAMP
9X-7169

BK-18
RD-18
WH-18

BK
BK

1
2

CONN 45

A708-BR-18
F729-GN-18

1
2

CONN 44

A706-GY-18
F729-GN-18

PARK-TURN
LAMP
129-5688

RRR

A707-PU-18
F728-BR-18

1
2

CONN 43

1
2

CONN 42

A705-BU-18
F728-BR-18

A704-GN-18
F727-BU-18

BR
BR

BR
BR

BR
BR

BR
BR
1
2

CONN 41

1
2

CONN 40

A703-BR-18
F726-YL-18

1
2

CONN 39

1
2

BR
BR

BR
BR

BR
BR

A702-PU-18
F727-BU-18

+V TIMING
DIGITAL RET
SIGNAL
A
B
C
996-GN-18
998-BR-18
999-WH-18

997-OR-18
993-BR-18
995-BU-18

RRR

619-GN-14

L6

ENGINE
GROUND

C
A
B
C

F975-OR-18
201-BK-18
481-PK-18

PART NO.

LOC

IDENT

L7

200-BK-14
200-BK-14
200-BK-14

L1

200-BK-14
200-BK-14
200-BK-14
539-BU
614-PU
619-GN-14
611-PU-14

HI BEAM
HEAD LAMP
9X-7170
T

L1

T
T

619-GN-14

F728-BR-18

F729-GN-18

F727-BU-18

A701-GY-18
A702-PU-18
A703-BR-18
A704-GN-18
A705-BU-18
A706-GY-18
A707-PU-18
A708-BR-18
F726-YL-18

200-BK-14

L1
E799-BR-18
F700-BU-18

200-BK-14

F726-YL-18
F726-YL-18
F727-BU-18
F727-BU-18
F728-BR-18
F728-BR-18
F729-GN-18
F729-GN-18
2
BK-18
1
RD-18
WH-18
3

L7

L1

T
HI BEAM
HEAD LAMP
9X-7170

L8

540-WH
614-PU

2
1
E799-BR-18
F700-BU-18

E729-GN
998-BR
L9
A
B
C

UU
TO
FRAME

F715-PU-18
F716-WH-18
998-BR-18

FUEL FILTER SW
116-9933
BK-18
1
2
BK-18
C
998-BR-18
998-BR-18
L3
998-BR-18

F722-OR-18
412-BU-18
F725-WH
F715-PU-18
F716-WH-18
998-BR-18
E796-GY-18
E795-YL-18
996-GN-18
999-WH-18
997-OR-18
993-BR-18

CONN 37

COOLANT
FLOW SW
3E-6430

L2

998-BR-18

TO
CYLINDER
HEAD

JJJ

BK-18
BK-18

L2

T
P

T
LOW BEAM
HEAD LAMP
PARK-TURN 9X-7169
LAMP
129-5688

P2
J2

ENGINE CONTROL
132-8900

NOTE

F715-PU
F716-WH

F725-WH-18
998-BR-18

L2

F708-YL-18
F709-BU-18
F720-GN-18
E794-YL-18
E793-BU-18

229-BK-14
229-BK-14
F723-PK-18
F724-PU-18
F718-BU-18
F719-BR-18
F732-PK
A700-OR-18
113-OR-14
F710-BR-18
F717-YL-18
F721-GY-18
892-BR-18
893-GN-18
150-RD-14
150-RD-14
F707-WH-18
F705-PK-18

1
2

BK-2

UU

200-BK-14
540-WH
614-PU
619-GN-14
611-PU-14
539-BU

CHG

JJJ

611-PU-14

200-BK-14

JJJ

1
3

P1
J1

F719-BR-18
998-BR-18
OR-18
BK-18
WH-18

GGG
1
BR
2
NOTE G

L6

L6

BK
BK

998-BR-18

PART NO.

CHG

LOC

14 GA
KKK
TO MOUNTING
BOLT

KKK

TO FRONT
HOUSING

NOTE

CABLE AS.
V

117-2932

00

B-4

9G-0549

01

A-7/A-8

118-0290

01

B-10

BB

8W-3713

00

A-6

136-2197

00

B-15

CC

2A-7093

01

A-7

116-9304

01

F-2

DD

125-3565

00

A-7

116-9305

04

E-3

EE

6S-1061

02

A-6

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

118-6751

02

B-11

STD

GG

2A-7098

00

A-7

118-6756

00

B-11

ATCH C

HH

2A-7096

00

A-7

CONNECTOR

118-2891

02

B-12

JJ

2A-7097

00

A-7

123-6866

01

A-4

KK

2A-7094

01

A-8

116-9307

02

D-13

LL

118-6753

00

A-7

STD

116-9306

04

C-4

LL

7I-5516

00

A-7

ATCH C

118-8580

00

E-10

MM

2G-5786

00

A-6

116-9303

03

E-1

QQ

2G-4177

00

A-7

116-2654

05

E-5

RR

109-4394

00

A-7

SPLICE

126-8865

02

D-15

UU

123-6867

00

B-2

BLADE, SPADE, RING OR SCREW

TERMINAL

6G-9462

02

D-5

AAA

4N-6580

02

A-5

118-5772

01

B-1

HHH

31-8761

03

A-6

118-6675

00

A-15

KKK

7X-6315

01

A-2

118-2430

01

B-13

AN

2G-4177

00

A-6

ATCH

120-9288

01

A-13

AP

134-4410

00

A-6

ATCH

AQ

134-4411

00

A-6

ATCH

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

998-BR

L2

A
B
C

L6

AA

COLOR

RRR

RRR

L3

A751-YL-18
A747-GY-18
F714-PK-18
995-BU-18
F713-OR-18
A746-PK-18
994-GY-18
F704-OR-18
F703-GY-18
F702-GN-18

1
2

998-BR-18
998-BR-18

1
2

A-3

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RRR

L3

403-GN-18
317-YL-18
450-YL-18
200-BK-14
F705-PK-18
F708-YL-18
F709-BU-18
F721-GY-18
150-RD-14
F707-WH-18
150-RD-14
113-OR-14
F710-BR-18
F717-YL-18
F720-GN-18
892-BR-18
893-GN-18
E794-YL-18
E793-BU-18
998-BR-18
F702-GN-18

CONN 36

F722-OR-18
998-BR-18

C-9

ABBREV

FAN
CLUTCH
SOL
109-3025

L7

C
412-BU-18
998-BR-18

L4

L5

A700-OR-18
E986-YL-18
201-BK-18
481-PK-18
F975-OR-18

A700-OR-18
A700-OR-18
F732-PK
A700-OR-18

A700-OR-18
998-BR-18
F732-PK

L4

L4

FAN
SPEED
SENSOR
119-4367

GROUND
LEVEL
SHUTDOWN SW
4D-1836
JJJ

A/C FAN PRESS SW

111-9560
C

TIMING
CALIBRATION
CONNECTOR

L5

06

COLOR ABBREVIATIONS

RRR

L9

01

CIRCUIT CONNECTED

RRR

RRR

1
2
A700-OR-18
A700-OR-18

L3

117-0035

ATCH WIRE, CABLE, COMPONENT

E795-YL-18
F703-BR-18
A751-YL-18
A746-PK-18
A747-GY-18
F704-OR-18
F713-OR-18
F714-PK-18

L10
L12

L12

C
+V
GROUND
SIGNAL

997-OR-18
997-OR-18
993-BR-18

L12

998-BR-18
F718-BU-18

1
2

993-BR-18
997-OR-18
994-GY-18

L10

116-9308

CIRCUIT GROUPING DESIGNATION

SHUTTER
SOL
9X-9482

L9

C
BK-18
BK-18

F714-PK-18
F713-OR-18
L12

L6

2
1

RRR

RRR

998-BR-18
998-BR-18
998-BR-18

L3

CONN 33

BK-18
BK-18

RRR

RRR

2
1
3

RRR

RRR

OR-18
BK-18
WH-18

OR-18
BK-18
WH-18
A
B
C

OR-18
YL-18
GN-18
A
B
C
C

ENGINE
SPEED/
TIMING
SENSOR RRR
127-1008

CONN 38

L8
+V ANALOG
ANALOG RET
SIGNAL

+V ANALOG
ANALOG RET
SIGNAL

ENGINE
COOLANT
TEMP
SENSOR
102-2240

997-OR-18
993-BR-18
E796-GY-18

A
B
C

997-OR-18
993-BR-18
994-GY-18

A
B
C
997-OR-18
993-BR-18
E795-YL-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

OR-18
BK-18
WH-18
A
B
C

997-OR-18
993-BR-18
A751-YL-18

A700-OR-18
998-BR-18
F703-BR-18

ENGINE
OIL
PRESSURE
SENSOR
(FILTERED)
103-6092

L
RRR

ENGINE
OIL
PRESSURE
SENSOR
(UNFILTERED)
103-6092

+V ANALOG
ANALOG RET
SIGNAL

+V ANALOG
ANALOG RET
SIGNAL

VS
GROUND
SIGNAL

+V ANALOG
ANALOG RET
SIGNAL
OR-18
BK-18
WH-18
A
B
C

OR-18
YL-18
GN-18
A
B
C
997-OR-18
993-BR-18
A746-PK-18

997-OR-18
993-BR-18
A747-GY-18

CRANKCASE
PRESSURE
SENSOR
103-6093

L8
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
SOL 2
SOL 1
SOL 3
SOL 4
SOL 5
SOL 6
SOL 7
SOL 8

INJECTOR GP (8)
132-0203
RECEPTACLE AS. (8)
9X-0352

A701-GY-18
F726-YL-18

CIGAR
LIGHTER
9W-0335

993-BR-18
993-BR-18
997-OR-18
997-OR-18
997-OR-18
997-OR-18

ENGINE CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS

A/C ON SW
125-9257

515-GY-18
516-GN-18
517-BU-18
518-OR-18

ZZZ

PANEL LAMP CIRCUIT

AUTOMATIC RETARDER CONTROL

PAYLOAD MONITOR CONTROL CIRCUIT

START AID CIRCUIT

TURN SIGNAL / WIPER WASHER CIRCUIT

+V ANALOG
ANALOG RET
SIGNAL

+V ANALOG
ANALOG RET
SIGNAL
OR-18
YL-18
GN-18
A
B
C

A
B
C
A700-OR-18
998-BR-18
F704-GN-18

A
B
C
997-OR
993-BR
F714-PK

VS
GROUND
SIGNAL

+V ANALOG
ANALOG RET
SIGNAL
OR-18
YL-18
GN-18

OR-18
BK-18
WH-18

+V ANALOG
ANALOG RET
SIGNAL

OPERATOR STATION

OR-18
YL-18
GN-18
A
B
C

113-OR-14
150-RD-14
150-RD-14
200-BK-14
317-YL-18
403-GN-18
450-YL-18
481-PK-18
892-BR-18
893-GN-18
998-BR-18
A700-OR-18
E793-BU-18
E794-YL-18
E986-YL-18
F702-GN-18
F705-PK-18
F707-WH-18
F708-YL-18
F709-BU-18
F710-BR-18
F717-YL-18
F720-GN-18
F721-GY-18
F975-OR-18

WIRE GROUP COLOR DESCRIPTIONS

HEATER AND AIR CONDITIONER CIRCUIT

LH TURBO
INLET
EXHAUST
TEMP
109-4367

L4

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

AUTOMATIC ELECTRONIC TRACTION AID (TCS)

AFTER
COOLER
TEMP
SENSOR
102-2240

L70

L4

CIRCUIT NOT CONNECTED

MONITOR CIRCUIT

TURBO
OUTLET
PRESSURE
SENSOR
103-6091

OR
BK
WH

L11
635-BU
799-WH
799-WH
858-GY
251-BK
2
1
BK
RD

2
1
BK
RD

ENGINE ADD
OIL LEVEL SW
123-2993

201-BK-18
521-YL-14
522-WH-14
452-PU-18
201-BK-18

2
35
25
4
11
26
7
1
3
18
15
36
27
22
6
5
9
8
34
33
31
10
20
23
28
12
14
40
37
13
17
16
19
21
24
29
30
32
38
39

L3

251-BK

113-OR-18

SS

CIRCUIT CONNECTED

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

ATMOS
PRESSURE
SENSOR
103-6093

NN
521-YL-18
522-WH-18

K
AIR
CONDITIONER
CLUTCH
SOLENOID
PAYLOAD PAYLOAD
K 7N-4287
K
MONITOR MONITOR
GREEN
RED
LAMP
LAMP
8T-9684
8T-9683
BULB
BULB
8T-9749
8T-9749
RIGHT FRONT
STRUT SENSOR
SS
124-0328
OR-18
3
858-GY
SIGNAL
BK-18
2
251-BK
GROUND
WH-18
1
799-WH
+V

SYMBOL

STARTING CIRCUIT

G 5

998-BR

G 2

124-GN-14

201-BK-18
TRACTION AID TEST/
OPERATOR MODE SW
125-2063
700-PK-18

L15

HARNESS AS.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

3
4

B
G 2

1 G

521-YL-14

A
B
2

200-BK-18
614-PU-18
614-PU-18
520-WH-18
200-BK-18
521-YL-14

G A

200-BK-18
614-PU-18
614-PU-18

L18

L70

L70

636-GN
799-WH

109-OR-4

513-0R-14
522-WH-14

997-OR
993-BR
F713-OR

L70

SS

1
2
C

1
2
3
4
C

IDENT

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

G A
200-BK-18
G
614-PU-18
B
614-PU-18
G 2
F717-YL-18
THROTTLE BACKUP SW
126-0236
998-BR-18
F720-GN-18

L20

L28
L14

200-BK
200-BK
200-BK

L8

200-BK-18

AUX START
RECEPTACLE

PANEL
LAMP
110-2079

GROUND
MODULE DATA
MODULE +V
MODULE CLOCK
MODULE LOAD
HARNESS CODE

200-BK-14

L8

513-OR
522-WH

109-OR-4
+

RH TURBO
INLET
EXHAUST
TEMP
109-4367

XXX

XXX

799-WH
251-BK
859-YL

1
2
3

ALTERNATOR
9X-7803

C
START AID
SOLENOID
123-8773

L20

L55
540-WH
539-BU
200-BK

540-WH
539-BU
614-PU
619-GN-14

619-GN-14

101-RD-10
101-RD-10

2
1

614-PU-18

604-OR
610-OR-14

150-RD-14
150-RD-14
102-BU-14
173-YL
201-BK
290-BK
291-BK
958-YL
604-OR-14
610-OR-14
L27
101-RD-10

ALT
R

L21

L35

L35

105-BR
958-YL
201-BK
105-BR
E750-PU
619-GN-14

337-WH
F709-BU

2
1
WH-18
BK-18
BK
BU

BK-4

TO ENG
BLOCK

1 G
K986-BR-18
3
K985-BR-18
G K985-BR-18

129-PU-18
200-BK-18 G

L9

GG

RD-00
BK-00

HHH

ENGINE
SPEED
6V-2455

MOTOR

BK-00
BK-00

BK-4
TO
FRAME

H
S AQ

BULB
7N-9943

L15

109-OR-12

G
BK-00

STARTER
1W-6363
NOTE B
EE

DISCONNECT SW
7N-0718

AN

AP

MOTOR

RD-00

LL

MOTOR

MTR BAT

BK-00
RD-00
HH

GG

WH-18
RD-18
BK-18

859-YL
251-BK
251-BK
858-GY
635-BU
636-GN
799-WH
799-WH
799-WH

L56

MONITOR
ACTION
ALARM
3E-6328

RD
BK

1
2

VS
GROUND
SIGNAL

H
G

PRELUBE
MOTOR
117-3915

15
20
2
9
14
23
8
1
25
24
35
29
13
7
19
12
28
16
26
32
38
37
31
30
36
5
11
17
18
27
40
39
6
34
10
22
33
21
4
3

RD-00

OR-18
BK-18
WH-18

C
(101-RD-10)

RD-00

RD-10
(101-RD-10)

200-BK

(304-WH-10)
WH/BK-10

BK-00
QQ

CC
RD-00
RD-00
BUS BAR KK
8C-6358
NOTE B

KK

BK-18
BK-18

AIR DRYER
2G-2159

10

QQ

137-OR-12

STEERING SW
3E-6429

122-BU

MOTOR

GROUND
MODULE DATA
MODULE +V
MODULE CLOCK
MODULE LOAD
HARNESS CODE

SOL 6&8 RETURN

201-BK

FUSE
3K-8782

RR

B
2

11
5
18
12
20
24
39
35
23
40
14
19
3
9
4
6
22
21
27
28
34
25
7
1
10
33
15
16
13
26
17
2
8
29
37
31
32
38
36
30

PRELUBE
RELAY
3E-0154

SOL 5&7 RETURN

L72

10A

AQ

LL CC

727-GN
462-YL

AM

AP

START RELAY
H 118-3534
NOTE B

START
RELAY
118-3534
NOTE B H
(314-PU-10)
WH/BK-10

337-WH
200-BK
AM
AM

AUTO RETARDER
OFF/ON SW
125-2076

G A
G

CATERPILLAR MONITORING SYSTEM

100-5778
P
15 MODULE LOAD
25 MODULE CLOCK
34 MODULE +V
35 MODULE DATA
2 GROUND
8
10
408-WH-18
37 BRAKE AIR PRESS
426-BR-18
27 TRANS FILTER SW
7 BK OIL TEMP SENSOR
446-PU-18
447-PK-18
9 FUEL LEVEL SENDER
481-PK-18 17 T/C TEMP SENSOR
403-GN-18 30 ALTERNATOR
4
410-WH-18
ACTION ALARM
411-PK-18 13
ACTION LAMP
113-OR-18
1 + BATTERY
417-GY-18 40 PRIM. STER
F975-OR-18 24 +8V SENSOR SUPPLY
290-BK-18 23 SERVICE
291-BK-18 33 CLEAR
472-OR-18 19 BRAKE OVERSTROKE SW
5 CAT DATA LINK +
893-GN-18
892-BR-18 14 CAT DATA LINK E735-PU-18 18 OPERATOR SW
20
201-BK-18 31 HARNESS CODE 0
3
201-BK-18 12 HARNESS CODE 2
201-BK-18 22 HARNESS CODE 3
201-BK-18 16 HARNESS CODE 4
6
29
21
32
11
26
28
36
38
39

START
AID SW
3E-7176

610-OR
614-PU-18

C414-BU-18
E708-PK-18
E707-GN-18
C413-YL-18
201-BK-18

PANEL
LAMP
110-2079

SOL 2&4 RETURN

L73

L63

1
2

337-WH
200-BK

E735-PU-18
408-WH-18
426-BR-18
446-PU-18
447-PK-18
481-PK-18
403-GN-18
410-WH-18
411-PK-18
113-OR-18
417-GY-18
F975-OR-18
290-BK-18
291-BK-18
472-OR-18
893-GN-18
892-BR-18

200-BK-18
614-PU-18
614-PU-18

229-BK-14
229-BK-14

L73

201-BK
201-BK
L73
472-OR
201-BK
L72
446-PU
F975-OR

BRAKE OIL
TEMP SENSOR
100-3055

11

124-GN-14
E750-PU
136-GN
105-BR
103-YL-14
308-YL
J992-YL

L29
10A

10A
112-PU-12

112-PU-12
112-PU-12

10A
112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

10A

10A

10A

10A

10A

10A
112-PU-12

112-PU-12

10A

10A
112-PU-12

308-YL

200-BK
337-WH
BK-18
1
BK-18
2

SUPPLEMENTAL
STEERING
116-4531

RR
RD-00
H

3
1
2

L70

ARC
SUPPRESSOR
106-8704
1
2
MUR440
C

BK-18
BK-18

1
2
H

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647

F975-OR
201-BK
446-PU

PP C
2
200-BK-18
1
E986-YL-18

6 G

ANTENNA
9W-3072

200-BK-14
611-PU-14
540-WH
539-BU
614-PU
619-GN-14

L4

CONTINUOUS OIL
BURN INJECTOR
109-1374

101-RD-4

+V
GROUND
SIGNAL

CONN 27
PP
200-BK-18
2
E986-YL-18
1

201-BK-18
661-GN-18
663-YL-18
200-BK-18
662-YL-18

3
17
19
2
18
10
13
23
24
12
14
15
7
6
8
9
1
11
22
4
5
16
21
20

E735-PU
408-WH
426-BR
446-PU
447-PK
481-PK
403-GN
410-WH
411-PK
113-OR
417-GY
F975-OR
290-BK
291-BK
472-OR
893-GN
892-BR

200-BK-18
614-PU-18

SOLENOID RETURN
FAN CLUTCH SOL

L72

L72

12

L70
LEFT FRONT
STRUT SENSOR
124-0328

L4

CONN 28

AIR
START
SOLENOID
5T-4434

BK
GN

200-BK
306-GN

L65

L71

602-WH
103-YL-14
200-BK

SS

200-BK
306-GN

L64

STEERING
MOTOR
RELAY
3E-0154

6
3
5
1
4
2

L56

200-BK-18
G

CONN 46
201-BK
661-GN
663-YL
200-BK
662-YL

G 5

200-BK-18
614-PU-18
614-PU-18
200-BK-18
200-BK-18
123-WH-18
K985-BR-18

200-BK-18
614-PU-18
614-PU-18
E735-PU-18

RIGHT
TURN

3 G 614-PU-18

102-BU

R TURBO
INLET
PRESSURE
SENSOR
103-6093

L11

200-BK-14
317-YL-18

2
1
HH

200-BK
200-BK
306-GN
337-WH

L67

CONN 8

CONN 32

L56

L65

L63

L15

L9

L70

454-GN-18
454-GN-18
123-WH-18
123-WH-18

2 BK-18
4 WH-18
1 OR-18
3 GN-18
5 YL-18
6 BU-18
SPEEDO/TACH
6V-6457
LAMPS (2)
7N-5876
661-GN-18
200-BK-18
200-BK-18
662-YL-18

REVERSE

200-BK-18
614-PU-18

RUNNING
LAMP SW
3E-2210

A
2

103-YL

767-WH-18

L TURBO
INLET
PRESSURE
SENSOR
103-6093

998-BR-18
998-BR-18

426-BR
201-BK

BK-18

709-OR

521-YL-14
452-PU-18
201-BK-18
522-WH-14

RD-00
RD-00
RD-10

TTT D
1
472-OR
472-OR
201-BK
2
201-BK

472-OR

FUEL LEVEL SENDER

115-1782

L85

L65

L65

200-BK
306-GN

L67
L63

24V-12V CONVERTER
119-1733

DOOR
COURTESY
LAMP SW
6T-6117
M

L15

403-GN-18

L56

L66

L66
L11

RD-00

L67

PK-18

725-GN
724-YL
723-OR
722-WH
721-BR

135-BU
200-BK
200-BK

A/C REFRIGERANT
PRESS SW
114-5333
NOTE A

ZZZ
E729-GN
1
2
998-BR

614-PU-18

L8

103-YL-14

CONN 29
H

G B
200-BK-18
G

+
-

XXX

L14

521-YL-14
513-OR-14

129-PU-18
E735-PU-18
700-PK-18
767-WH-18
454-GN-18

L20

BK-18
WH-18
RO-18
GN-18
YL-18
BU-18

CATERPILLAR MONITORING
SYSTEM GROUND

AFTERCOOL TEMP
ATMOSPHERIC PRESS
R TURBO INLET
COOLANT TEMP SIG
L TURBO INLET
BOOST PRESSURE
OIL PRESS (FLTR)
R TURBINE EXHAUST
L TURBINE EXHAUST
THROTTLE SIGNAL

725-GN-18
724-PU-18
723-OR-18
722-WH-18
721-BR-18

GN
GN

112-PU-12
L31

1
2

L20

A/C FAN PRESS SW

COOLANT FLOW SW
FUEL FILTER SW
SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
DIGITAL RETURN
OIL PRESS (UNFLTR)
CRANKCASE PRESS
+V TIMING
ENGINE SPEED
+V ANALOG SUPPLY
ANALOG RETURN

G
H
I
F
E
C
B
A
D
J

231-BK-18
726-BU-18

1
2

+V
GROUND
SIGNAL

L18

614-PU-18
103-YL
102-BU
610-OR

L15

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

DOME
LAMP
8C-9678

L15

RD-00

705-PK
10
1
9
2
3
6
7
8
5
4

L918-GN
126-PK

RD-18
BK-18
WH-18

A
B
C

NOTE C

L63

D
L71

THROTTLE
POSITION
SENSOR
3E-7700

L13

410-WH
201-BK

L13

513-0R-14
522-WH-14

860-PK
861-PU
251-BK
859-YL
858-GY
636-GN
635-BU
799-WH

BK-18
BK-18

L67

447-PK
201-BK

1
2

121-YL
135-BU
410-WH
201-BK
113-OR
200-BK
103-YL-14

121-YL
135-BU
410-WH
201-BK
113-OR
200-BK

200-BK
200-BK

L71

447-PK
201-BK

87 Q 87a

L16

BRAKE OIL
DIVERTER SOLENOID
101-3430

85

L18

M
RH SPEAKER
6T-7695

L26
3
6
1
2
4
5

200-BK
200-BK
121-YL
113-OR
A513-PK
135-BU
M

4
5
7
6
3
2
11
12
1
10
8
9

K985-BR-18
K986-PK-18

L98

SHUTTER SOLENOID
PRELUBE RELAY
MAN ETHER
ATA DATA LINK +
ATA DATA LINK -

GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1

L67

BRAKE OIL DIVERTER

TEMP SW
3E-6449

PRELUBRICATION
RELAY
3E-5239

L98

L98

L20

2
4
1
3
5
6

201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

201-BK
F975-OR
472-OR
426-BR
446-PU
447-PK

L15

L26

CONN 30

Q 30

86

F709-BU
998-BR

L24

SUPP
STEER

L8

200-BK

2 3
1

511-BR
512-GN

614-PU-18
614-PU-18

L98

RADIO
3E-7140/3E-7141

L26

200-BK-14
450-YL-18
403-GN-18
317-YL-18

L24

C OFF
S ON
B ST

L20
L21

L25

201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

LAMPS (7)
MONITOR 107-1983
ACTION

E735-PU
408-WH
F975-OR
661-GN
663-YL
200-BK
662-YL
481-PK
403-GN
410-WH
411-PK
113-OR
417-GY
290-BK
291-BK
893-GN
892-BR
201-BK

YL
PU
OR
BR

1
2
3
4

KEY
START SW
110-7887

HIGH
BEAM LAMP
110-2079
RETARDER

L14

103-YL-14
W 15A
103-YL-14
DOME & STOP
LAMP
BREAKER
6N-8589
ALT BREAKER
A
3E-7294
101-RD-4
A
W
109-OR-6
101-RD-10
105A
W
101-RD-10

MAIN POWER
Q
RELAY (REAR)
Q
85
3E-5239
87a
A
Q
87 Q
109-OR-12
A
109-OR-4
L100
101-RD-4
POWER BOSS
9G-8451

308-YL-18
307-OR-18
105-BR-18

ANTENNA
RIGHT SPKR +
RIGHT SPKR GROUND
LEFT SPKR +
LEFT SPKR + BATTERY (12V)
+B MEMORY
+BATTERY (24V)

GY/VI
GY/BK,VI/BK
BK
WH/GN
WH/BK,BN/BK
RD
YL
BU

8
7
3
2
1
6
5
4

511-BR
512-GN
200-BK
508-PU
509-WH
135-BU
A513-PK
113-OR

L26

W 15A Q
ENGINE CONTROL
BREAKER
6N-8589
L14

200-BK
450-YL-18

HEAD LAMP
DIMMER SW
2H-1855

OPERATOR STATION

J
H

L64
L65

T~

112-PU-12

30

86

NN
200-BK
200-BK-8
200-BK-14

L13
101-RD-10
101-RD-10

L16

L15

L27

L20

611-PU-14

150-RD-14
150-RD-14

109-OR-4

BK
BK

109-OR-4

709-OR
710-GN
705-PK
704-GY
202-BK
K972-BR
202-BK
202-BK
703-BU
231-BK
726-BU

200-BK
200-BK

138-GN
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
251-BK

7
10
11
12
4
3
2
9
8
6
5
1

CONN 22

NN

L71
1
2

112-PU-12
MAIN POWER
RELAY (MID)
3E-5239
Q 87a
109-OR-12

85

A700-OR
998-BR
F702-GN

BODY UP

G
G
G
G
G
G
G
G

123-WH-18

M
508-PU
+
509-WH
M
LH SPEAKER
6T-7695

539-BU
540-WH

30

86

140-BU-14

L56

T/C OUTPUT
SPEED SENDER
6V-2455
1
2

200-BK
L918-GN

SUPP
STER
BREAKER
9G-9487
Q
136-GN
Q 10A
KEY BREAKER
W
101-RD-10
9G-9487
101-RD-10
105-BR
W 10A Q

SS

NN

124-GN-14
15A Q
AIR CONDITIONER
BREAKER
6N-8589

101-RD-10
TURN LAMP
BREAKER
6N-8589
173-YL
W 15A Q
HEAD LAMP
BREAKER
6T-2662
102-BU-14
W 15A
102-BU-14
Q

L28

3 G

L23

200-BK-18
518-OR-18
124-GN-14
515-GY-18
521-YL-14
516-GN-18
517-BU-18

G
CCC
454-GN
1
2
123-WH
3
4
NOTE F

B
G 2

SUPPL
STER SW
127-4986

CONN 34

619-GN-14
619-GN-14
611-PU-14

L27

F717-YL-18
998-BR-18
F720-GN-18
308-YL-18
307-OR-18
105-BR-18
727-GN-18
123-WH-18

539-BU-18

G C

727-GN-18
200-BK-18
200-BK-18

-BATTERY
-BATTERY
TIMING CAL +
TIMING CAL OIL LEVEL SW (ADD)
OIL LEVEL (LOW)
FAN SPEED +
+V THROTTLE
KEYSWITCH ON
ETHER ON RELAY
THROTTLE OVERRIDE
IDLEDOWN/SHUTDOWN
CAT DATA LINK CAT DATA LINK +
+BATTERY
+BATTERY
ETHER HOLD
OIL BURN RELAY

GROUND
GND VERIFY

452-PU-18
201-BK-18

L27

103-YL-14

L32

129-PU
E735-PU
700-PK
767-WH
454-GN

E750-PU
200-BK

1
4
5
6
2
3
S

2
3

MAIN POWER
RELAY (FRONT)
3E-5239
87 Q 87a 109-OR-12

85

337-WH

NNN CONN 26

L65

101-RD-4
727-GN
462-YL

L65

537-GN
604-OR
606-GY
605-YL
539-BU
540-WH

5
6

L100

L17

RD-00

Y
Y

GN
GN

RD-00

L85

TRANSMISSION
SPEED
SENDER
3E-6955

+ BATTERY
+24V (OUT)
GROUND
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
MODE

L66

L65
LOCKUP
SOLENOID
7X-1120

L100

L15

GN-18
WH-18
BK-18
BU-18
BR-18
GY-18
PK-18
PU-18

112-PU-12

30

86

308-YL
200-BK

PAYLOAD MONITOR
OPERATOR DISPLAY
9X-6847

J992-YL
EXHAUST DIVERTER SW
AUTO/MUFFLER
6T-3991
(SHOWN IN AUTO MODE)

TURN SW
9G-5589

FUSE HOLDERS
4K-5122

L66

L86
DOWN SHIFT
SOLENOID
7X-1120

L32

HEADLAMP
RELAY
3E-5239

L17
A

619-GN-14
610-OR-14

135-BU
200-BK
121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
132-PK
123-WH
113-OR
122-BU
141-PK-14
140-BU-14
F709-BU
337-WH
998-BR
140-BU-14
L31

103-YL-14
87 Q 87a

L11

L64

1
2

UP SHIFT
SOLENOID
7X-1120

L85

102-BU-14

L65

L86
SMOKE
BOX
SOLENOID
101-3430

121-YL-12
315-GN
173-YL
J992-YL
138-GN
102-BU-14
103-YL-14
113-OR
123-WH
124-GN-14
L44
176-OR
126-PK
132-PK
L42
136-GN
135-BU
141-PK-14
L40
140-BU-14
150-RD-14
L39
150-RD-14
200-BK
290-BK
L38
291-BK
308-YL

998-BR
129-PU
122-BU
121-YL
10A

A700-OR
F702-GN

L39

998-BR

F720-GN
F717-YL
998-BR

L52

L57

Q 30

L15

NNN
138-GN
1
799-WH
3
251-BK
2
4
863-BU
864-BR
5
865-GY
6
866-PK
7
867-PU
8

251-BK

L64

L66

L100

619-GN-14
635-BU
636-GN
799-WH
799-WH

635-BU
636-GN
799-WH

799-WH
799-WH
251-BK
251-BK

REF: 108-1029 BEACON

9U-7206 FLORESCENT
LAMP

A700-OR-18
F702-GN-18

BBB

150-RD-14
150-RD-14
998-BR-18

CONN 21

CONN 20

86
Q
85

610-OR-14
200-BK

308-YL
200-BK

L32

998-BR
998-BR
998-BR
998-BR
998-BR
A700-OR
F702-GN

998-BR

L43

F720-GN-18
F717-YL-18
F721-GY-18

CONN 16

893-GN-18
892-BR-18
F975-OR-18
E794-YL-18
E793-BU-18
F709-BU-18
E986-YL-18

24V
ACCESSORY
A
OUTLET
9R-7941

317-YL-18
113-OR-18
201-BK-18
521-YL-18
522-WH-18
450-YL-18
200-BK-18
403-GN-18
481-PK-18
F710-BR-18
F707-WH-18
F705-PK-18
F708-YL-18

472-OR
446-PU
426-BR
201-BK
F975-OR
447-PK

893-GN
892-BR
F975-OR
E794-YL
E793-BU
F709-BU
E986-YL

L24

2
4
6
8
10
12
13
14
15
16
17
18
19
7
5
1
3
11
9
20
21
22
23
24

317-YL
113-OR
201-BK
521-YL-14
L61
522-WH-14
450-YL
200-BK
403-GN
L60
481-PK
F710-BR
L59
F707-WH
F705-PK
F708-YL

2
1
3
4
101-RD-4
109-OR-4

BBB

L75

L17

BK
PU
PU
BU

BODY
RAISE SW
8C-5681
L100

L34
462-YL
727-GN

E729-GN

A
J

727-GN

998-BR
F708-YL
E729-GN

202-BK
213-BK
216-BK
215-BK
987-WH
767-WH
767-WH
770-GN
769-BU
775-BR
773-GY
774-YL
202-BK-14
202-BK

L62

E750-PU
126-PK
775-BR
773-GY
774-YL
612-GY
604-OR
605-YL
606-GY
614-PU
202-BK
767-WH
770-GN
769-BU
202-BK
202-BK
861-PU
799-WH
799-WH
251-BK
251-BK
860-PK
251-BK

2
1

101-RD-10

L46
113-OR
113-OR
113-OR

L61

251-BK
251-BK
799-WH
799-WH

L61

E750-PU
707-PU
202-BK

612-GY

202-BK

604-OR-14
958-YL
103-YL

L37
707-PU
891-BU
794-YL
635-BU
636-GN
799-WH
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
858-GY
859-YL
251-BK
861-PU
860-PK

L29

308-YL
200-BK

L16

636-GN
635-BU
799-WH

L59

L100
251-BK
707-PU
891-BU
794-YL
138-GN

L57

L57

200-BK
200-BK

L74

L74

231-BK

L37

L53
L57
998-BR

612-GY
L39

L28
L43
L34
122-BU

113-OR
L52

L47

L54
L45

612-GY
E750-PU
E750-PU

103-YL-14
113-OR
200-BK
L16
410-WH
L32
201-BK
135-BU
103-YL-14
121-YL

202-BK

WITH TCS AND

W/O PAYLOAD MONITOR
CONNECT WIRE AS. EEE
TO HARNESS A
L62

L34

L76

135-BU
200-BK
200-BK

L37

251-BK

L76

L76
L39

L32

87 Q 87a
STOPLAMP
RELAY
3E-5239

L47
998-BR
337-WH
604-OR
F709-BU

308-YL

515-GY-14

L59

16
29
7
13
14
34
28
18
15
9
6
8
21
19
2
10
40
20
22
36
11
23
12
5
17
4
3
33
25
38
26
24
1
27
30
31
32
39
35
37

L44
124-GN-14
521-YL-14

517-BU
516-GN
518-OR
515-GY-14

522-WH-14

5
2
4
3
6
1
522-WH-14
200-BK-14
517-BU-14
516-GN-14
518-OR-14
515-GY-14

L76

L28

126-PK
E750-PU

799-WH
251-BK
860-PK

4 WAY
SOLENOID
9G-9988

14

L100

L75

L34

L101

L85
1
2
3

1
2
PROPORTIONAL
SOLENOID
(R) (L)
3T-0062
S-1 S-2

Q
85

L47

L28

317-YL
F707-WH
F710-BR
F705-PK

GN-18
GN-18

L86

TRANSMISSION SW
118-8471

15

Q 30

201-BK

E750-PU-18
540-WH-18
611-PU
612-GY-18
411-PK-18
201-BK-18
462-YL-18
539-BU-18

612-GY-18

200-BK-18
663-YL-18
200-BK-18
GAUGE MODULE
P
100-4984
LAMPS (2)
7N-5876
P

LEFT
TURN

411-PK-18
201-BK-18
462-YL-18
200-BK-18
612-GY-18
200-BK-18
539-BU-18
200-BK-18

L5

WHEEL SPEED
SENSOR
3T-2469

767-WH

86

CONN 25

L47

126-PK
L75
317-YL
998-BR
L76
122-BU
L45
728-BU
450-YL
452-PU
L59
L34
E986-YL
L28
614-PU

126-PK

L75

452-PU
450-YL

L82

767-WH
202-BK

126-PK

L86

RD-18
BK-18
WH-18

135-BU
200-BK

604-OR
251-BK

L81

CONN 14

ACCESSORY
OUTLET
117-2311

BK-000

X
A 767-WH
B 202-BK
C 770-GN

L60

RD-00

NNN

L100

450-YL

NNN
799-WH
E
818-BR
D
819-GY
C
250-BK
B
820-BU
A

L53
L78

113-OR

703-BU
202-BK

CONN 7

L78

EEE

516-GN
517-BU

614-PU
103-YL-14
102-BU-14
610-OR-14

1 4

L30

515-GY-14

201-BK

1 Q
3
Q

Q 2

E750-PU
200-BK

132-PK
GAUGE
123-WH
140-BU-14
PRELUBRICATION RELAY
CATERPILLAR MON SYS 113-OR
122-BU
AIR DRYER
FUSES
Q Q Q Q
3K-8782

200-BK
518-OR

K985-BR
K986-PK

G
26
15
18
17
10
7
13
14
38
22
40
30
9
8
4
24
5
29
6
23
31
32
20
34
35
36
27
28
37
19
3
1
16
33
2
39
21
25
12
11

F717-YL
998-BR
F720-GN
308-YL
307-OR
105-BR
727-GN
123-WH

201-BK

L30

121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
141-PK-14

BACKUP ALARM
TRANS
CIGAR LIGHTER
START AID
ARC
PAY MON
SPARE
TCS

CONN 23
L48

TO
FRAME

RIGHT REAR
STRUT SENSOR
124-0328

202-BK
775-BR
202-BK
774-YL

AL
605-YL
614-PU
200-BK

CONN 19

L101

L81

3
2
4
1

A
C
B

L77

L97
L83
SS
1
799-WH
251-BK
2
861-PU
3

BK-18
GN-18
BK-18
GN-18

RD-18
WH-18
BK-18

+V
GROUND
SIGNAL

CONN 9

3
1
2

AL
604-OR
614-PU
200-BK

WH
BK

A
C
B

L77

L78

OPERATOR STATION

126-PK
E750-PU
202-BK
605-YL
604-OR
612-GY
614-PU
606-GY
200-BK-14
773-GY
774-YL
775-BR

+V
GROUND
SIGNAL

202-BK
767-WH
767-WH
769-BU
202-BK
770-GN

S
T

RD-18
WH-18
BK-18

3
1
2
5
4
6

RH TURN/
TAIL LAMP
130-3453

L86

202-BK
716-BU
715-GN
714-YL
713-OR
712-WH
711-BR

L54

L74

L58

L
L101

SS

CONN 1

769-BU
202-BK

S
T

SHUTTER
CONTROL
RELAY
3E-5239

GN-18
GN-18

200-BK
612-GY

L86

604-OR
200-BK
612-GY
614-PU
614-PU
606-GY

AL
608-GN
200-BK
AL

RH STOP/
TAIL LAMP
130-3453

87

GN-18
GN-18

774-YL

1
2
3
4
5
6

ZZ

L78

L53

L81

799-WH
251-BK

AL

2
1

12
9
7
5
4
1
3
6
2
8
10
11

200-BK-14

773-GY
775-BR

604-OR
614-PU
200-BK

202-BK-18
716-BU-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18

614-PU
200-BK
129-PU

L30

L31

CONN 15

L86

A
C
B

AL
608-GN
200-BK
AL
BK-18
BK-18

L58

893-GN
892-BR
202-BK

CONN 6

604-OR
200-BK
612-GY
614-PU
614-PU
605-YL

SHIFT
LEVER POS
SENSOR
126-7896

NEUTRAL
GROUND
GND VERIFY
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1

129-PU-18

6
7
10
2
1
9
8
5
4
3

2
3
1
12
11
4
10
9
8
7
6
5
ZZ L

L66

E
1
2
3
4
5
6

ZZ

614-PU
200-BK

L54

L58

85

87a

202-BK
AL

ZZ

L58

L103

126-PK
E750-PU
202-BK-14

1
2
3

202-BK-14
202-BK

RD-18
WH-18
BK-18

A
30

CONN 2

767-WH

24 Page, Color

AL
605-YL
614-PU
200-BK
AL

RH BACKUP
LAMP
9X-7169

SENR6910-01

A
C
B

RD-18
PK-18
BK-18

L24
L53
L58

L53

L78

L101

773-GY
202-BK

RD-18
WH-18
BK-18

86

E729-GN
998-BR
F708-YL

1
2

WHEEL SPEED
SENSOR
3T-2469

BACK-UP
ALARM
123-6449

+ BATTERY
SOLENOID
GROUND
BODY UP
SENSOR
3E-0461

L51
L24

CATERPILLAR MON
SERVICE SW
6T-6066
Q
290-BK
CATERPILLAR
MON CLEAR SW
6T-6066
Q
291-BK

A
E750-PU
540-WH
611-PU-14
612-GY
411-PK
201-BK
462-YL
539-BU

611-PU-14
K985-BR
L54
K986-PK
F720-GN
L43
F717-YL
998-BR
129-PU

L54

L32

L52

LEVER
POSITION
LAMP
110-2079

L29

L31
L32

L51

L75

E
769-BU
202-BK
767-WH

C
B
A

L29

WH/RD-14

L77

L55

L32

L54

L51

L37

L45

411-PK-18
201-BK-18
462-YL-18

G A

200-BK-18
614-PU-18
L21
614-PU-18
727-GN-18

CONN 35

105-BR
103-YL-14
102-BU-14
539-BU
L55
540-WH
610-OR-14

102-BU-14

L45

BLOWER
112-9565

RESISTOR
125-9740

L25
L24

L23

767-WH
700-PK
537-GN
307-OR
614-PU

614-PU
614-PU

L36

L54

L52

L67

124-6704

MOTOR

L39

CONN 31

L37

1
2

L42
L44

102-BU

BK-18
BK-18

202-BK
202-BK
202-BK

L101

X
SIGNAL
GROUND
+V

L75
L74
L84

315-GN-12
OIL BURN
RESISTOR L101
124-6704
A
LEFT REAR
956-BR
RD
1
STRUT SENSOR
RD
E986-YL
2
124-0328
A
987-WH
RD
1
RD-18
+V
RD
2
J992-YL
BK-18
GROUND
WH-18
SIGNAL
EXHAUST DIVERTER RESISTOR

RD
RD

L77
L51

E750-PU

K972-BR
202-BK
227-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
218-BK
217-BK
280-BK

PAYLOAD
MONITOR
CONTROL
9X-6846

START AID
RESISTOR
124-6704 A
K984-GY-14
1
317-YL
2

F705-PK
317-YL
F710-BR
F707-WH

956-BR

CONN 18

L57

892-BR
893-GN
892-BR
893-GN
892-BR
893-GN
892-BR
893-GN
F975-OR

L17

1
24
2
7
12
13
14
15
16
17
18
19
11
10
9
6
5
4
8
20
21
22
23
3

87
A
87a
BACKUP
RELAY
3E-5239
315-GN

A
30

L58
L57

HEATER GP 118-6383
BK-14

612-GY-14

L84

+BATT
GROUND
SOL 1 OUT
SW 2 IN
SW 1 IN
SOL 2 OUT

L87
K972-BR
321-BR
85

L53

L58

UUU
202-BK
2
K991-OR
1

L78

L53
L58

L52

TO RETARDER
LAMP

6 450-YL
L58
6 202-BK
1 202-BK
ARC
3 202-BK
CODE
2 202-BK
L78
4
5 202-BK
UUU VVV CONN 13

250-BK
818-BR
820-BU
819-GY
799-WH

5 250-BK
13 818-BR
14 820-BU
15 819-GY
1 799-WH
20 707-PU
3 635-BU
4 636-GN
6 794-YL
7 859-YL
8 858-GY
9 861-PU
10 860-PK
11 863-BU
12 864-BR
16 891-BU
17 865-GY
18 866-PK
19 867-PU
2 251-BK
NNN
799-WH

709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
202-BK
202-BK
202-BK
202-BK

START AID
ON RELAY 86 A 85
3E-5239
A
87
315-GN-12
317-YL-12
A
30
87a

454-GN
202-BK

L51

200-BK-14
515-GY-14

N
1
3
2
4

L51

N
E793-BU
E794-YL

A
CONN 17

AUTO RETARD
PRESSURE SW
111-9563
TO MANUAL
1
K992-PU
RETARD PRESS SW
2
202-BK
CONN 12 UUU
CONN 11
UUU A
2 202-BK
4 892-BR
L53
5 893-GN
3
1 176-OR
7 K985-BR
L54
8 K986-PK

L45
L101
E986-YL

K972-BR
202-BK

998-BR
F710-BR

A
315-GN-12
30
315-GN-12

86

RD
BK
OR
YL
GY
BR

315-GN
315-GN

F707-WH
315-GN

537-GN

173-YL
315-GN
121-YL-12
J992-YL
121-YL

LINK GND
TX OUT
TX KEY OUT
RX IN
+24V (IN)
BED RAISE
RED LAMP
GREEN LAMP
XMSN SPD
L FRONT PR
R FRONT PR
L REAR PR
R REAR PR
TX LCD OUT
LCD CLOCK
NEUTRAL
LCD LATCH
TEST/SET
MODE
GROUND

GN
GN

L51

UUU

L58
L81

OIL BURN
CONTROL
117-9364

ARC
SUPPLY
VALVE
3E-8691

893-GN
892-BR

L103

L81

L45

87
K984-GY-14
A
87a

S
T

L82

L101

START AID
HOLD RELAY
A
3E-5239
85
86

S
T

L82
L103

L45

LH BACKUP
LAMP
9X-7169

L49
L84

ECAP

L99

998-BR

L87

121-YL
201-BK
408-WH

GN
GN

UUU
K989-BU
1
202-BK
2

893-GN
892-BR
UUU

31
20
7
3 K988-WH
AIR CONTROL VALVE
4 K989-BU
AIR SUPPLY VALVE
22
23
24
25
5 454-GN
AUTO RETARD LAMP
32
33
34
6
AUTO RETARD PRESS SW 16 K991-OR
MANUAL RETARD PRESS SW 21 K992-PU
27
28
29
30
35
13
12
15
ENGINE SPEED 10 450-YL
176-OR
1
+ BATTERY
K985-BR
AUTO RETARD ON 11
K986-PK
AUTO RETARD OFF 26
9
8
14
2 202-BK
GROUND
A215-BK
HARNESS CODE 0 19
A217-BK
HARNESS CODE 2 17
A216-BK
HARNESS CODE 1 18
A218-BK
HARNESS CODE 3 37
A231-BK
HARNESS CODE 4 36
ARC CONTROL UUU
3E-3663

ARC
CONTROL
VALVE
3E-8691

L50
L99

L34

123-WH

892-BR
892-BR
892-BR
892-BR
892-BR
892-BR
893-GN
893-GN
893-GN
893-GN
893-GN
893-GN

892-BR
L49
893-GN
892-BR
L50
893-GN
F975-OR

308-YL
308-YL
454-GN
958-YL

L41
L40

121-YL

L49

L61

105-BR
201-BK

L76

A
B
C

FLASHER
108-0358

LH STOP/
TAIL LAMP
130-3453

L103

710-GN

A
L87

RD-18
BK-18
YL-18

BRAKE AIR
PRESS SENSOR
9X-5272

LH TURN/
TAIL LAMP
130-3453

126-PK
707-PU
E750-PU
891-BU
306-GN
307-OR
892-BR
893-GN
K972-BR
321-BR
706-BR
720-PU
452-PU
450-YL
215-BK
987-WH

11 LEVER 1
12 LEVER 2
13 LEVER 3
14 LEVER 4
15 LEVER 5
16 GND VERIFY
6 RETARDER
20 BRAKE
29 ENG SPEED
30 T/C OUT SP
27 BODY UP SW
8
31
32
33
34
35
28
7 BED RAISE
2 GROUND
1 + BATTERY
36 ID CODE 4
18 ID CODE 1
19 ID CODE 0
3 UP SOL
4 DOWN SOL
5 LKUP SOL
9 +V
21 GEAR 1
22 GEAR 2
23 GEAR 3
24 GEAR 4
25 GEAR 5
26 GND VERIFY
17 ID CODE 2
37 ID CODE 3
10 XMSN SPEED
L XMSN CONTROL
3E-5390

UUU
1
K988-WH
2
202-BK

A
B
C
D
E
F
G
H
J

337-WH
998-BR
306-GN

129-PU
L87
614-PU
129-PU
200-BK
710-GN
202-BK

L74

768-OR
202-BK
213-BK
216-BK

L82

L78

VS
GROUND
SIGNAL

173-YL

L84

DATA LINK +
DATA LINK -

1
2
3
4
5
6
7
8
9
10

BU-18
GN-18
BR-18
RD-18
PU-18
PK-18
WH-18
BK-18
OR-18
YL-18

1
24
12
8
3
9
2
15
16
22
14
6
17
4
11
5
25
13
18
21
10
7
23
20
19

FFF

L102

202-BK
200-BK

1
3
2
4

707-PU
202-BK
126-PK
280-BK
218-BK
219-BK
703-BU
704-GY
705-PK
709-OR
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
217-BK
227-BK
710-GN

START RELAY
BU ALARM
NEUTRAL EMS
NEUTRAL PMC
START SW
SERVICE
CLEAR
DRIVE RET.
DATA +
DATA -

THERMOSTAT
3E-5464

200-BK-8

BK

202-BK
202-BK
202-BK
202-BK
K972-BR
893-GN
892-BR

202-BK

768-OR
202-BK
213-BK
216-BK
L102

BU-18
GN-18
BR-18
RD-18
PU-18
PK-18
WH-18
BK-18
OR-18
YL-18

L77

L28

W/PAYLOAD
W/O
TRACTION
AID USE
WIRE AS. FFF

710-GN
706-BR
126-PK
202-BK
720-PU
129-PU
321-BR
K972-BR
200-BK
306-GN
307-OR
450-YL
452-PU
707-PU
891-BU
E750-PU
892-BR
893-GN
614-PU

700-PK
767-WH
767-WH
772-BR

A
1
3
2
4

213-BK
216-BK

L83

202-BK
707-PU
E750-PU

L77

CONN 5

1
2
3
4
5
6
7
8
9
10

202-BK
711-BR
712-WH
713-OR
714-YL
715-GN
716-BU
706-BR
L97
720-PU
450-YL
452-PU
E750-PU

L81

CONN 3
215-BK

L97
L78

769-BU
770-GN
775-BR
774-YL
773-GY

891-BU
307-OR

K972-BR
893-GN
892-BR

13
11
1
5
14
2
8
19
4
6
7
9
10
12
16
15
17
18
3
20
21
22
23
24

767-WH

215-BK
132-PK
700-PK
772-BR
893-GN
892-BR
767-WH
769-BU
770-GN
775-BR
774-YL
773-GY

1
2
3
4
5
6

ID CODE 1
ID CODE 4

2
1
3
8
12
5
4
6
7
11
10
9

L99

L37
L45
122-BU
129-PU

L45

L61

L99

522-WH-14
200-BK-14

L77
306-GN
321-BR

L46

L99

200-BK-8
251-BK
NNN

315-GN
200-BK

ID CODE 3

767-WH

LEFT SP
RIGHT SP
RIGHT SOL
LEFT SOL
PROP SOL

CONN 4

202-BK
202-BK
768-OR
132-PK

L77

138-GN

L62

521-YL-14

612-GY

200-BK

L87

772-BR
700-PK
892-BR
893-GN

200-BK

126-PK
307-OR
306-GN

L83

612-GY-14

+10V

202-BK
L102

L90

GROUND
ID CODE 2
XMSN SP
+ BATTERY

L103

138-GN

L37

L44

522-WH-14

CAB GND

AUTOMATIC ELECTRONIC
TRACTION AID (TCS)
128-0869

34
6
7
8
11
2
17
10
1
14
12
13
19
9
15
29
30
4
3
5
16
37
20
21
18
36
22
23
24
25
26
27
28
35
33
31
32

L50

L48

L49

1
2

129-PU
176-OR
124-GN-14
521-YL-14

L49

L48

L103

F705-PK

BRAKE
TEST

6
7
3
4
5
1
2
10
9
8

794-YL
707-PU
891-BU

L90

L91

SERVICE
BRAKE SW
3E-2034

L50
L49

L89

200-BK-14

202-BK
614-PU
202-BK

202-BK
202-BK

202-BK

SPEED GY-18
7
1 123-WH
+ BATTERY WH-18
PYLD MNTR YL-18
3 794-YL
PK-18
5 202-BK
2 202-BK
GROUND BK-18
6 710-GN
SPEED IN GN-18
4 768-OR
TRACTN AID OR-18
XMSN SPEED
DISTRIBUTOR
SERVICE/RETARDER
3T-5438
A BRAKE TEE
BK-18
1 767-WH
L90
2 772-BR
BK-18

L46

AUTO
LUBE

200-BK

CONN 24

L54

L38

L42
200-BK
L44
L39
138-GN
135-BU
126-PK
113-OR

L39

L46

612-GY
604-OR
605-YL
606-GY
614-PU
122-BU
728-BU

BK-18
A

L92

202-BK
202-BK
202-BK
202-BK

L89

L89

L50

L50

L79

201-BK
201-BK

L38

L33

200-BK
200-BK

L40

L35

L35
L44

L62 L44

L35
113-OR
113-OR

L49

202-BK
706-BR

2
1

BK-18

L94

L60

L42

200-BK

L35
L62

L35

E750-PU
126-PK

L91

L94

767-WH
700-PK
537-GN

17
14
18
19
23
20
24
11
6
8
5
7
12
13
1
2
16
9
10
15
21
3
22
4

720-PU
202-BK

L38

202-BK

1
2

BK-18

201-BK

L38

200-BK
200-BK
200-BK

L93

L96

103-YL-14
103-YL-14

L60

E750-BU
E735-PU
411-PK
518-OR
124-GN-14
521-YL-14
515-GY-14
516-GN
517-BU
727-GN
462-YL
200-BK
612-GY
123-WH
201-BK
308-YL
454-GN

L34

L40

L42

L42
L60

L79

L93

L36

612-GY
123-WH

L60

200-BK

L60

BK-18

SERVICE
BRAKE SW
3E-2034

201-BK
201-BK
123-WH
105-BR

L40

141-PK-14

2
1
4
5
3
6

L42

1
2

611-PU

L33

G
G
G
G
G
G
G
G
G

540-WH-18
200-BK-18
E750-PU-18
123-WH-18
611-PU
200-BK-18
454-GN-18
123-WH-18

E750-PU-18

L28
L35

L99
L41

L41
A

L96

L35

L99

138-GN
707-PU
891-BU
794-YL

L42
L79

L35

140-BU-14

BK

136-GN
132-PK

L42

L54

A
1
2

540-WH-18
L22

L22

307-OR
L34
L79
L96
L38
L54

L34

L36

L96

L79

454-GN
200-BK

L91

SECONDARY
BRAKE SW
3E-2033

201-BK
201-BK

CONN 10
F

202-BK

1
2

201-BK
201-BK
201-BK
201-BK

614-PU
614-PU
614-PU

123-WH

BK-18

614-PU
614-PU

L43

L28
L35
L33
L36

L33
L36

L25
L24

L25
L79
L96
L38

L79
L96

L92

BK-18

L48

L24

L41

L41

L38

L48
L25

728-BU
307-OR

L25
L48

L48

E735-PU
411-PK
410-WH

L92

4
5
6
2
1
3

L25

L48
L41

L43

L28
L49

L49
L92
L48

126-PK

L94

L94

728-BU
454-GN
308-YL
308-YL
958-YL

L94

L94

L36

L49
L92

452-PU

958-YL

L50
L93

L93

6
E750-PU
E750-PU

4
19
21
24
16
15
26
2
35
25
27
18
36
22
14
23
20
29
32
7
6
17
33
34
12
31
11
37
40
13
28
1
3
9
38
5
39
8
10
30

200-BK
728-BU
308-YL
308-YL
454-GN
958-YL

200-BK
201-BK
113-OR
L50
893-GN
892-BR
F975-OR

L49
L92

L92

L61
102-BU

L38

200-BK
200-BK
200-BK
200-BK
200-BK

308-YL
200-BK

200-BK

L79

L49

B GROUND
C SIGNAL
A +V

RETARDER
BRAKE SW
103-4977

200-BK
200-BK
200-BK

L92

7
L36

452-PU-18

1
2

200-BK
WW WW
STOP
LAMP SW A
2M-9346

L60
L92

8
L43

L36

614-PU

727-GN
417-GY

403-GN

ARC SUPPRESSOR
106-8704

958-YL

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

408-WH
661-GN
663-YL
662-YL
481-PK
403-GN
E735-PU
410-WH
411-PK
417-GY
290-BK
291-BK

L73

1
2

614-PU
113-OR
200-BK
663-YL
661-GN
662-YL

10

11

L79

GN-18
GY-18

200-BK
200-BK
308-YL
728-BU
136-GN
403-GN

A
2
3
1
6
5
4

LIGHTS ON
+ BATTERY
GROUND
GAGE LAMPS
TACH LAMP
SPEEDO LAMP

12

201-BK

MAG SW
OPR PANEL

TRAILER
STOP LAMP SW
2M-9346
NOTE E
WW
WW

6
3
9
5
8
2
4
1
7

704-GY
202-BK

GROUND
GROUND
KEY SW
STER SW
+ BATTERY
ALTERNATOR

BR-18
OR-18
PK-18
PU-18
BK-18
YL-18
BU-18
RD-18
WH-18

23
21
24
22
13
15
14
7
6
20
8
9
11
4
5
10
2
3
1
17
16
12
18
19

200-BK
102-BU

LIGHT DIMMER
103-5526

A
SUPPLEMENTAL
STEERING CONT
3E-5184

13

14

L36

15

NN

132-4859

02

B-4

PP

123-6991

01

B-6

ATCH C

ATCH H

ATCH

SS

118-7118

01

B-8

ATCH H

116-2655

01

WW

117-2931

02

F-15

NOTE E

YY

7I-4731

01

A-6

ZZ

116-9310

03

D-10

BBB

7G-1060

00

C-11

CCC

116-9309

01

D-4

JJJ

124-8794

00

B-2

NNN

117-2930

00

C-14

RRR

132-6469

00

C-1

NOTE F

ATCH H

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

ATCH C

WIRE AS.

NOTE H

D-6

EEE

125-7128

00

D-9

FFF

125-7129

00

D-15

GGG

128-8479

01

A-3

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND THE XMSN SHIFTER IN NEUTRAL.

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

NOTE B: NOT USED ON MACHINES WITH AIR START
NOTE C: USED ON MACHINES WITH AIR START ONLY
NOTE E: 776D ONLY
NOTE F: NOT USED ON MACHINES WITH ARC
NOTE G: USED ON MACHINES WITHOUT A/C FAN PRESS SW
NOTE H: 777D ONLY

NOTE G

THIS SCHEMATIC IS FOR THE 776D / 777D TRUCKS

TTT

118-0291

01

A-10

UUU

117-2929

02

D-13

ATCH H

VVV

117-2933

02

C-12

ATCH H

PART NUMBER: 166-4597, CHANGE: 00, VERSION: -

XXX

118-7952

00

C-4

ZZZ

124-8837

00

C-2

ATCH

Components are shown installed on a fully operable machine.

AL

135-5452

00

A-15/B-15

AM

130-6614

01

B-6

ATCH

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.