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MODULE IDENTIFIER (MID) LIST

MIDNo.

Module

26

Computerized Monitoring System (CMS) Electronic Transmission Control

27

 

Failure Mode Identifiers (FMI) List

FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal, or shorted low.

5

Current below normal or open circuit.

6

Current above normal, or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

Component Identifiers (CID) List

CID

Component

096

Fuel Level Sensor

100

Engine Oil Pressure Sensor

110

Engine Coolant Temperature Sensor

168

Electrical System Voltage

177

Power Train Oil Temperature Sensor

248

Data link

270

Harness Code

271

Action Alarm

324

Action Lamp

600

Hydraulic Oil Temperature Sensor

601

Brake Air Pressure Sensor

621

Downshift Switch

622

Upshift Switch

623

Direction Switch

626

Lock Switch

627

Parking Brake Switch

628

Quickshift Switch

631

Clutch 1 Solenoid (Reverse)

632

Clutch 2 Solenoid (Forward)

633

Clutch 3 Solenoid (Speed)

634

Clutch 4 Solenoid (Speed)

635

Clutch 5 Solenoid (Speed)

637

Start Relay

653

Transmission Control

HARNESS CONNECTOR LOCATION CHART Machine Harness And/Or Schematic Machine Harness And/Or Schematic Connectors
HARNESS CONNECTOR LOCATION CHART
Machine
Harness And/Or
Schematic
Machine
Harness And/Or
Schematic
Connectors
Location
Components
Location
Connectors
Location
Components
Location
B - 9U1948
A
- 9U1947
9
*
Transmission Cont
D-7
K
- 9U1894
C-11
40
Contacts
P
- 4E8279
F
- 9U2063
10
*
CMS
E-3
J
- 9U2064
B-2
A
- 9U1947
F
- 9U2063
37
Contacts
1
11
P
- 4E8279
C-6
J
- 9U2064
C-2
4
13 7
C
- 9U1951
P
- 4E8279
25
Contacts
2
12
M - 9U2275
A-11
YY - 9U4740
C-3
15
11
A - 9U1947
M - 9U2275
9
20
4
3
6
Contacts
*
8
13
B - 9U1948
D-8
Shutdown Control
A-10
16
1
A - 9U1947
P - 4E8279
23
12
4
*
10
C
- 9U1951
C-10
Front Wiper Motor
C-3
C
1
3
18
21
A
5
19
B
- 9U1948
P - 4E8279
17 E
1
*
Q
- 4E8277
E-6
Voltage Converter
C-6
2
7 12
20
Contacts
11
22
RR - 713311
R - 4E8229
9
14
6 B
1
*
D
TT - 713312
F-6
Rear Wiper
E-5
2
8 24
14 5
M
- 9U2275
TT - 713312
10
2
*
Diagnostic Connector
A-10
Payload Display
A-2
3
6
RR - 713311
A
- 9U1947
3
*
Payload Monitor Cont
D-9
E
- 9U1953
A-9
B
- 9U1948
P
- 4E8279
14
Contacts
5
7
N
- 8E7954
F-9
R
- 4E8229
D-5
A
- 9U1947
X
- 4E9103
6
13
F
- 9U2063
A-7
Y
- 4E9848
F-3
A
- 9U1947
JJ
- 1007425
3
3
H
- 9U1954
E-7
RR - 713311
A-8
A
- 9U1947
JJ - 1007425
4
Contacts
2
14
M
- 9U2275
B-9
XX - 1007424
A-2
12
Contacts
A
- 9U1947
B - 9U1948
1
3
P
- 4E8279
D-6
Service Plug
E-8
7
P
- 4E8279
D - 9U1952
7
R
- 4E8229
D-5
* Fuel Sensor
F-7
7MJ1-UP
P
- 4E8279
P - 4E8279
C
8
S
- 9U0785
C-4
* Hydraulic Hand Sw
A-3
P
- 4E8279
P - 4E8279
8
S
- 9U0785
C-4
12 Service Plug
C-3
B
A
P
- 4E8279
8
6
T
- 4E7243
12
A-5
5
6
22
24
Q
- 4E8277
1
*
Shifter Control
F-4
6
7
8
Contacts
R
- 4E8229
E
18
*
Front Wiper Sw
D-4
10
3
13
14
16
QQ - 9U4430
2
20
13
10
11
12
15
*
Radio
F-5
11
14
TT - 713312
23
D
Payload Display
1
8
9
21
*
A-2
2
4
9
5
19
*= Connector is located at the component.
3
4
17
Machine locations are repeated for connectors located close together.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

SENR5718

AUGUST 1992

CONNECTOR AND COMPONENT LOCATIONS SENR5718 AUGUST 1992 992D Wheel Loader Electrical System   COMPONENT

992D Wheel Loader Electrical System

 

COMPONENT LOCATION CHART

 

Machine

 

Schematic

Machine

 

Schematic

Location

Component

Location

Location

Component

Location

A

Alarm - Action (CMS)

F-3

14

Sensor - Hydraulic Oil Temperature (CMS)

A-8

1

Alarm - Backup

D-12

15

Sensor - Uft Cylinder Pressure (PMS)

D-1

2

Alternator

E-11

16

Sensor - Uft Position (PMS)

D-1

3

Batteries

A-12

17

Sensor - Power Train (CMS)

E-11

4

Batteries

F-12

C

Shifter - Lever Steer

F-4

D

Breaker - Alternator (80 Amp)

B-11

2

Solenoid - A/C Clutch

B-11

5

Breaker - Blower Motor (15 Amp)

A-6

B

Solenoid - Bucket Float

B-4

5

Breaker - Seat (15 Amp)

A-6

B

Solenoid - Bucket Positioner

B-4

D

Breaker - Engine Shutdown (15 Amp)

A-11

18

Solenoid - Engine Shutdown

E-11

D

Breeker - Key Switch (10 Amp)

B-10

19

Solenoid - First Gear (Clutch 5)

F-8

D

Breeker - Main Power (80 Amp)

B-10

19

Solenoid - Forward (Clutch 2)

F-9

5

Breeker - Running Lamps (10 Amp)

B-10

B

Solenoid - Uft Kickout

B-4

D

Control - Engine Shutdown

A-10

19

Solenoid - Reverse (Clutch 1)

F-8

B

Control - Payload Monitor (PMS)

D-9

19

Solenoid - Second Gear (Clutch 4)

F-8

E

Control - Transmission

D-7

20

Solenoid - Start Aid

D-10

B

Converter - Voltage

C-6

19

Solenoid - Third Gear (Clutch 3)

F-9

A

Display - Payload Measurement System (PMS)

B-3

21

Solenoid - VCTC Valve

E-10

5

Fuse Holder

A-6

D

Switch - Battery Disconnect

D-11

5

Fuses (10 Amp)

A-6

C

Switch - Blower

E-4

5

Fuses (15 Amp)

A-5

E

Switch - Brake Pressure

F-8

6

Horn - Forward

B-2

22

Switch - Bucket Positioner

B-1

7

Horn - Forward

E-1

A

Switch - CMS Brightness Adjustment

C-4

A

Lamp - Action (CMS)

F-3

23

Switch - Coolant Flow (CMS)

F-11

A

Lamp - VCTC Indicator

D-3

12

Switch - Coolant temperature

F-11

B

Meter - Service

E-4

B

Switch - Flood Lamp

C-4

A

Monitor - Computerized System (CMS)

E-3

B

Switch - Floor Blower

D-4

C

Motor - Blower

E-4

C

Switch - Forward Horn

D-3

C

Motor - Floor Heater Blower

B-2

C

Switch - Front Wiper

D-4

5

Motor - Front Washer

A-7

B

Switch - Hydraulic Hand (VCTC)

A-3

C

Motor - Front Wiper

C-3

B

Switch - Key Start

C-4

5

Motor - Rear Washer

A-7

24

Switch - Uft Kickout

C-1

C

Motor - Rear Wiper

E-6

C

Switch - Neutralizer Umit

F-3

8

Motor - Starter

D-10

B

Switch - Neutralizer Override

B-4

9

Motor - Starter

D-11

E

Switch - Neutralizer Pressure

F-8

C

Radio

F-5

E

Switch - Parking Brake

F-8

D

Receptacle - Auxiliary Start

B-12

E

Switch - Parking Brake Pressure

F-8

B

Relay - Flood Lamp

A-5

C

Switch - Quickshift

C-3

D

Relay - Main Power

B-10

C

Switch - Rear Wiper

E-4

D

Relays - Start

A-10

2

Switch - Refrigerant (AIC)

B-11

C

Resistor - Blower Speed

E-5

B

Switch - Reweigh (PMS)

A-3

8

Resistor - Starter Diagnostic

D-10

B

Switch - Running Lamp

D-4

9

Resistor - Starter Diagnostic

D-11

B

Switch - Start Aid

C-4

D

Resistor - System Voltage Diagnostic (CMS)

A-9

C

Switch - Steer Laver Lock

F-4

C

Seat - Air Suspension

D-5

E

Switch - Stop Lamp

F-8

10

Sensor - Engine Coolant (CMS)

F-11

B

Switch - Store (PMS)

A-3

11

Sensor - Engine Oil Pressure (CMS)

E-11

A

Switch - Primary Steering Flow (CMS)

B-10

12

Sensor - Engine Speed (CMS)

F-10

C

Switch - Thermostat

E-5

13

Sensor - Fuel Level (CMS)

F-8

E

Switch - Transmission Filter (CMS)

F-11

Machine locations are repeated for components located close together.

A - Components located in the dash.

B - Components located in the right console.

C - Components located in the operator's compartment.

D - Components located in the relay panel.

E - Components located in rear compartment under the platform.

 

OFF MACHINE SWITCH SPECIFICATIONS

 
       

Normal

Part No.

Function

Actuate

Deactuate

Condition

3E6425

Coolant Temp

38 ± 3º C (100 ± 5º F)

27º C MIN (80º F MIN)

Normally Closed

3E6452

Brake Press

8270 kPa MAX (1199 psi MAX)

6890

± 345 kPa

Contacts A-B (N.O.) Contacts A-C (N.C.)

(1000 ± 50 psi)

4E4456

Neutralizer Press

790

± 140 kPa

690

± 105 kPa

Normally Closed

(114 ± 20 psi)

(100 ± 15 psi)

9X7781

Trans Filter Bypass

210

± 70 kPa

 

-

Normally Open

(30 ± 10 psi)

-

RESISTOR AND SOLENOID SPECIFICATIONS

 

Component

Part

No.

Resistance (Ohms) 1

Resistor - Blower Speed

9X4383

Overall 3.0 ± .15; Tap 1.0 ± .05

Resistor - Starter/Diagnostic Conn

3E7842

150.0

± 7.5

Solenoid - A/C Clutch

7T8600

14.4

± 0.6

Solenoid - Engine Shutdown

9X1413

3.7 ± 0.4

Solenoid - Start Aid

3E6333

6.0

Solenoid - Transmission

3E3748

8.5

Solenoid - VCTC Valve

4V1222

41.5

± 4.2

¹ At room temperature.

RELATED ELECTRICAL SERVICE MANUALS

 

Title

Form No.

Computerized Monitoring System (CMS)

SENR5247

Payload Measurement System (PMS) .

SEHS5704

Electronic Transmission Control

SENR5704

Starting And Charging Systems

SENR2947

Starting Motor;

50-MT Series

SENR3860

SENR2947 Starting Motor; 50-MT Series SENR3860 Electrical Schematic Symbols And Definitions T Pressure

Electrical Schematic Symbols And Definitions

T
T

Pressure

Temperature

Level

Flow

Symbol

Symbol

Symbol

Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).Level Flow Symbol Symbol Symbol Symbol Normally open switch that is closed due to an applied

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.with an increase of a specific condition (temp-press-etc.). Normally closed switch that will open with an

Normally closed switch that will open with an increase of a specific condition.will open again with a specific decrease in that condition. Normally closed switch that is open

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.that will open with an increase of a specific condition. The circle indicates that the component

The circle indicates that the component has screw terminals and a wire can be disconnected from it.will close again with a specific decrease in that condition. No circle indicates that the wire

No circle indicates that the wire cannot be disconnected from the component.has screw terminals and a wire can be disconnected from it. This indicates that the component

This indicates that the component has a wire connected to it that is connected to ground.that the wire cannot be disconnected from the component. This indicates that the component does not

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.has a wire connected to it that is connected to ground.   Wire Description Chart  

 

Wire Description Chart

 

WIre

Wire

 

WIre

Wire

 

Number

Color

Description

Number

Color

Description

 

Power Distribution Circuits

 

Accessory Circuits

101

RD

BAT

500

BR

WIPER - FRONT (PARK)

102

BU

HEAD LAMP

501

GN

WIPER - FRONT (LO)

105

BR

KEY SW

502

OR

WIPER - FRONT (HI)

106

WH

AUX CKT

503

BR

WIPER - REAR (PARK)

107

WH

ENC SHUT - DOWN FIRE SUPPR

504

YL

WIPER - REAR (LO)

109

OR

ALT OUTPUT (+) TERM.

505

BU

WIPER-REAR (HI)

112

PU

MAIN POWER RELAY OUTPUT

506

PU

WASHER - FRONT

113

OR

OPR MON PANEL B+ SWITCHED

507

WH

WASHER - REAR

114

GN

WARNING HORN (FORWARD)

508

PU

RADIO SPEAKER - LEFT

118

GY

AUX CKT

509

WH

RADIO SPEAKER - LEFT (COMMON)

124

GN

A/C

511

BR

RADIO SPEAKER - RIGHT

128

PK

AUX CKT

512

GN

RADIO SPEAKER - RIGHT (COMMON)

129

BU

AUX CKT

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

140

BU

AUX CKT

515

GY

BLOWER MOTOR (HI)

150

OR

EUI B+ SWITCHED

516

GN

BLOWER MOTOR (MEDIUM)

164

WH

HYDRO CONT TO WTL POWER TRAIN CTRL

517

BU

BLOWER MOTOR (LO)

 

Ground Circuits

519

PK

THERMOSTAT TO REFRIGERANT PRESS. SW

200

BK

MAIN CHASSIS

520

WH

OPR A/C SW TO THERMOSTAT/FUSE

201

BK

OPR MOO PANEL CMS

592

BU

DC/DC CONVERTER POWER OUTPUT DC/DC CONVERTER MEMORY OUTPUT BLOWER MOTOR #2 (HI) BLOWER MOTOR #2 (LO)

202

BK

XMSN CONT

A513

PK

203

BK

CHASSIS DIAGNOSTIC

A515

BR

207

BK

STARTER DIAGNOSTIC

A517

OR

250

BK

PAYLOAD MON - CUSTOMER GROUND

 

Lighting Circuits

251

BK

PAYLOAD MON - SYSTEM GROUND

600

BR

DASH LAMP BASIC

270

BK

CMS IDENT CODE 0

604

OR

STOP LAMP

271

BK

CMS IDENT CODE 1

607

PK

FLOOD LAMP - FRONT

272

BK

CMS IDENT CODE 2

610

OR

HEAD LAMP BASIC

273

BK

CMS IDENT CODE 3

615

YL

CAB FLOOD LAMP/ROPS

274

BK

CMS IDENT CODE 4

616

BU

BUCKET FLODD LAMP/BOOM FLODD LAMP

280

BK

XMSN CONT IDENT CODE 4

637

GN

LCL LAMP

281

BK

XMSN CONT IDENT CODE 5

644

OR

BRIGHTNESS ADJUST

290

BK

SERVICE

 

Control Circuits

291

BK

CLEAR

710

GN

XMSN SPEED PICKUP SIGNAL

 

Basic Machine Circuits

751

GN

XMSN SHIFT SOL NO.1 OR 3

301

BU

STARTER NO.1 SOL

752

YL

XMSN SHIFT SOL NO.2

302

OR

STARTER NO.1 RESISTOR TO DIAGNOSTIC

754

BU

XMSN SHIFT SOL NO.3 OR 1

304

WH

STARTER RELAY NO.1 OUTPUT

755

OR

XMSN SHIFT SOL NO. 4 OR 5

306

GN

STARTER RELAY COIL TO NEUT START SW OR KEY SW

761

GY

LIFT KICKOUT SOL SW

307

OR

KEY SW TO NEUT START SW

762

YL

BUCKET POSITIONER SOL SW

308

YL

MAIN POWER RELAY COIL

818

BR

SERIAL DATA (TRANSMIT)

310

PU

START AID SW TO START AID SOL

819

GY

SERIAL DATA (RECEIVE)

311

WH

START AID SOL TO TEMP SW

820

BU

TRANSMIT KEY

312

PK

STARTER NO.2 SOL TO RESISTOR

863

BU

PAYLOAD MON TRANSMIT LCD OUT

313

GY

STARTER NO.2 RESISTOR TO DIAGNOSTIC

864

BR

PAYLOAD MON CLOCK LCD OUT

314

PU

STARTER RELAY NO.2 OUTPUT

865

GY

PAYLOAD MON LATCH LCD OUT

321

BR

BCKP ALARM LAMP TRAVEL ALARM

900

PU

XMSN SHIFT SOL NO.5 OR 4

322

GY

WARNING HORN (FORWARD)

944

OR

CMS COMM +

326

PU

KEY SW -C" TERM.

945

BR

CMS COMM -

327

PK

SHUTDOWN SOL

975

WH

CST AUTOSHIFT - SOL RETURN

338

PK

FLOOD LAMP RELAY COIL

976

OR

RIDE CONT SOL WTL XMSN CONT TOROUE LIMIT INPUT WTL XMSN CONT STEERING CONSOLE SW 1 WTL XMSN CONT STEERING CONSOLE SW 2 WTL XMSN CONT FORWARD SW TO GND WTL XMSN CONT REVERSE SW TO GND WTL XMSN CONT SPEED 1 SW TO GND WTL XMSN CONT SPEED 2 SW TO GND WTL XMSN CONT SPEED 3 SW TO GND WTL XMSN CONT SPEED 4 SW TO GND WTL XMSN CONT NEUTRAL SW TO GND WTL XMSN CONT PARK BRAKE LEVER SW TO GND WTL XMSN CONT LOCKUP ENABLE SW CMS PARK BRK - LVR STEER TRANSMISSION NEUTRALIZER SW #2 OUICKSHIFT SW (N.C.) LEVER STEER QUICKSHIFT SW (N.O.) LEVERSTEER

 

Monitoring Circuits

D721

WH

403

GN

ALTERNATOR (R) TERM.

D726

PU

410

WH

OPR MON ACTION ALARM

D727

YL

411

PK

OPR MON ACTION LAMP

D728

BU

412

BU

OPR MON COOLANT FLOW

D729

GY

417

GY

PRIMARY STER SW

D730

GN

419

YL

OPR MON PARKING BRAKE

D731

WH

426

BR

OPR MON POWER TRAIN OIL FILTER

D732

YL

432

PK

OPR MON BRAKE PRESS. (OIL)

D733

BR

441

OR

ENG COOLANT TEMP GAGE HYD SYSTEM TEMP GAGE POWER TRAIN TEMP GAGE FUEL LEVEL GAGE OPR MON PANEL ENG OIL PRESS. SENSOR ELECTRICAL SYSTEM NO.1 VOLTAGE

D734

PU

442

GY

D735

PK

443

YL

D736

GN

447

PK

D756

YL

464

GY

D757

OR

A401

YL

D758

PU

8412

YL

WTL PMS LIFT POS SENSOR

D759

WH

8413

PU

WTL PMS LIFT CYL PRESS. SENSOR

 

8414

OR

WTL PMS NORM/CALIBRATE OUT

8415

PK

WTLPMSCLEAR/CHGOUT

8416

WH

WTL PMS REWEIGH SW IN

8417

YL

WTL PMS STORE SW IN

8475

OR

OPR MON PARK BRAKE PRESS. SW

©1992 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Plug

A AA 1 Receptacle 2
A
AA
1
Receptacle
2

Pin or Socket Number

1 1 2 2
1
1
2
2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains

all pins.

Wire, Cable, or Harness Assembly Identification

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Component

Part Number

C

A
A

Single Wire

Connector

A AA
A
AA
Component Part Number C A Single Wire Connector A AA 9X-1123 Pin Socket 325-PK-14 1 325-PK-14

9X-1123

Pin Socket
Pin
Socket
325-PK-14 1 325-PK-14 Wire Color 2 200-BK-14 Circuit Number Wire Identification Gauge
325-PK-14
1
325-PK-14
Wire
Color
2
200-BK-14
Circuit Number
Wire
Identification
Gauge

Electrical Schematic Symbols And Definitions

Gauge Electrical Schematic Symbols And Definitions FUSE - A component in an electrical circuit that will

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

T
T

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the

gauge of the temperature or pressure.Its resistance changes to give an indication to the RELAY (Magnetic Switch) - A relay is

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.RELAY

can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.SOLENOID

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

SENR5718

B475-OR-18

WH

WH

WH

WH

2

2

1

1

L36

C

A

B

200-BK-14

615-YL-14

RD

BK

BU

RD

BK

BU

2

1

WH-18

WH-18

201-BK-18

201-BK-18

202-BK-18

202-BK-18

D757-OR-18

L2

202-BK-18

BK-00

BK-00

201-BK-18

201-BK-18

202-BK-18

D721-WH-18

2

2

2

1

1

1

L14

WH

WH

WH

WH

WH

WH

311-WH

201-BK-18

201-BK-18

403-GN

113-OR-18

113-OR-18

L55

5

6

3

8

9

7

10

4

2

12

A

C

B

201-BK-18

1

11

113-OR-18

D721-WH-18

447-PK-18

201-BK-18

B475-OR-18

D735-PK-18

D756-YL-18

426-BR-18

201-BK-18

202-BK-18

432-PK-18

419-YL-18

604-OR

102-BU

113-OR-18

L44

L36

L55

L47

L19

OPERATOR STATION

604-OR

600-BR

202-BK-18

201-BK-18

RD-00

L16

L44

L18

RD-00

L5

975-WH-18

321-BR-18

101-RD-4

RD-00

RD-00

2

1

207-BK

L52

202-BK-18

202-BK-18

A517-OR

A515-BR

607-PK-14

D759-WH-18

D721-WH-18

D736-GN-18

D757-OR-18

BK

BK

D758-PU-18

D735-PK-18

164-WH-18

975-WH-18

604-OR

600-BR

944-OR-18

945-OR-18

321-BR-18

202-BK-18

419-YL-18

307-OR

306-GN

200-BK

140-BU

L59

L58

203-BK

BK-18

BK-18

14
15

3
5

17
16

6
12

18

13
20

19

9

8
4

10

7

2

11

1

1
2

L33

975-WH-18

975-WH-18

311-WH

310-PU

D736-GN-18

L59

441-OR-18

710-GN-18

113-OR-18

D721-WH-18

202-BK-18

201-BK-18

464-GY-18

604-OR

443-YL-18

600-BR

D735-PK-18

D756-YL-18

113-OR-18

426-BR-18

202-BK-18

432-PK-18

447-PK-18

201-BK-18

201-BK-18

419-YL-18

311-WH

202-BK-18

D736-GN-18

403-GN

200-BK

412-BU

200-BK

604-OR

102-BU

L49

1
2

L59

15

5
13

6
16

10
18

19
20

1
9

3

8
14

17

7

4

12

2

11

311-WH

310-PU

604-OR

600-BR

403-GN-18

412-BU-18

L32

200-BK

200-BK

200-BK-14

327-PK-14

304-WH-8

109-OR-4

101-RD-4

314-PU-8

311-WH

302-OR

313-GY

203-BK

207-BK

L33

RD-00

BK-00

L56

200-BK

L57

113-OR-18

200-BK

200-BK

201-BK-18

201-BK-18

201-BK-18

201-BK-18

9

8

10

12

2

11

442-GY-18

202-BK-18

644-OR-18

D759-WH-18

D757-OR-18

D758-PU-18

OPERATOR STATION

201-BK-18 201-BK-181

513-OR

519-PK

GN

GN

L14L14

L21

1
2

637-GN-14

322-GY

128-PK

L5

200-BK

607-PK-14

L48

310-PU

2

607-PK-14

1

113-OR-18

L45

519-PK

200-BK

L35

L35

607-PK-14

761-GY-18

762-YL-18

615-YL-14

976-OR

610-OR

322-GY

114-GN

TX LCD OUT

128-PK

200-BK

200-BK

200-BK

CLEAR/CHG

LCD CLOCK

LCD LATCH

+ BATTERY

NORM/CAL

GROUND

RD-00

BK-00

L29

BK-00

101-RD

L46

101-RD-14

101-RD-12

975-WH-18

306-GN

WH-18

BR-18
GN-18

GY-18
PU-18

BU-18
BR-18

PK-18
BU-18

BK-18

BK-18

GY-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

113-OR-18

442-GY-18

417-GY-18

5

1
6

3
4

8
2

5

6

3
4

7

1
2

C

B
A

2

1
2

1

L56

200-BK

BK-00

B414-OR-18

129-BU-18

251-BK-18

B415-PK-18

762-YL-18

200-BK

200-BK

128-PK

200-BK

864-BR-18

818-BR-18

863-BU-18

129-BU-18

820-BU-18

129-BU-18

761-GY-18

250-BK-18

251-BK-18

819-GY-18

865-GY-18

BK-00

3

2

L42

306-GN

112-PU-14

112-PU-14

112-PU-14

112-PU-14

112-PU-14

113-OR

A401-YL-18

RD-00

BK-00

200-BK

L29

201-BK-18

201-BK-18

107-WH-14

306-GN

200-BK

326-PU

L5

616-BU-14

200-BK-14

2

1

L48

311-WH

304-WH

109-OR

302-OR

313-GY

306-GN

101-RD

105-BR

203-BK

207-BK

314-PU

112-PU

310-PU

308-YL

5

6

3

4

2

1

L2

WH-18

OR-18

RD-18

BU-18

BK-18

YL-18

15

5

16

6

13

18

19

8

3

9

20

10

17

7

14

4

12

2

11

1

+ BATTERY

OFF (KEY)

ENG SOL

GROUND

RESET

OFF

SENR5718

F

E

D

C

B

A

12

RD-00

BB

AA

POS NEG

12V BATTERY

3T-5760 STD

9G-2648 ATT

AA

DD

POS NEG

12V BATTERY

3T-5760 STD

9G-2648 ATT

FLOOD LAMP

9X-1439

K

K

200-BK

200-BK

607-PK-14

607-PK-14

STOP-TAIL

LAMP

3E-6467

S RD-18

T WH-18

G BK-18

A

C

B

K

ZZ

K

L57

STOP-TAIL

LAMP

3E-6467

S

T

G

RD-18

WH-18

BK-18

BACKUP

ALARM

3T-1815

A

C

B

K

604-OR

600-BR

200-BK

L57

200-BK

BUS BAR

9W-0742

HH

BB

BB

EE

C

FLOOD LAMP

9X-1439

K

K

200-BK

200-BK

BB

AA

AA

POS NEG

12V BATTERY

3T-5760 STD

9G-2648 ATT

CC

POS NEG

12V BATTERY

3T-5760 STD

9G-2648 ATT

12

11

10

311-WH

311-WH

200-BK

1

2

BK

BK

COOLANT SW

3E-6423

BK-18

BK-18

200-BK

200-BK

200-BK

C

 

T

COOLANT

SW

3E-6425

200-BK

2 200-BK-14

327-PK-14

1 327-PK-14

 

C

G

SHUTDOWN

SOLENOID

9X-1413

C

201-BK-18

412-BU

H

200-BK

COOLANT

SENSOR

3E-5370

C

GROUND

BK-18

B

+B

OR-18

A

SIGNAL

YL-18

C

PWRTRAIN

SENSOR

3E-5370

 

C

+B

OR-18

A

GROUND

BK-18

B

SIGNAL

YL-18

C

ENGINE OIL PRESSURE

SENSOR

3E-3530

C

+B

RD-18

A

GROUND

BK-18

B

SIGNAL

YL-18

C

TRANS FILTER SW NOTE B

9X-7781

H

201-BK-18

113-OR-18

441-OR-18

113-OR-18

201-BK-18

443-YL-18

113-OR-18

201-BK-18

464-GY-18

426-BR-18

201-BK-18

109-OR-4

WW

BK-4

C

TO ENGINE

RD-00

ALT C

+

R

403-GN

ALTERNATOR

WW 3E-7577

200-BK-14

L59

STARTER

3T-8967

BK-00

L59 313-GY

314-PU-8

C

302-OR

301-BU

304-WH-8

G

S

1

2

C

RESISTOR

3E-7842

C

MTR

BAT

MOTOR

FF

LL

UU

C

EE

MM

RD-00

BK-6

BK-00

ENGINE

SPEED

SENSOR

4P-7611

BK

WH

1

2

202-BK-18

710-GN-18

C

L54

STARTER

3T-8955

UU

 

L54

202-BK-18

710-GN-18

412-BU

311-WH

441-OR-18

L58

L58

 

443-YL-18

113-OR-18

464-GY-18

201-BK-18

403-GN

D738-GN-18

 

L54

D736-GN-18

C

200-BK

 

C

VCTC SOL VALVE

4V-1222

313-GY

1

312-PK

2

 

C

RD-00

 

314-PU-8

C

G

S

MTR

BAT

 

MM

MOTOR

UU

BK-6

LL

L59

RESISTOR

3E-7842

UU

TO ENGINE

DISCONNECT SW

7N-0719

DD

BK-00

BK-00

CC

C GG

200-BK

200-BK

202-BK-18

202-BK-18

BK-00 TO FRAME STUD #2

TO ENGINE

L59

GG

BK-00

HH

TO FRAME STUD #1

L59

202-BK-18

202-BK-18

200-BK

L58

L58

C

A

L

L

A

L55

975-WH-18

900-PU-18

755-OR-18

751-GN-18

M

K

B

E

D

I

J

C

 

F

752-YL-18

A

L

754-BU-18

G

H

N

B

N

RR

+24V (IN)

 

1

8

UNUSED

6

LIFT POS SENS

7

LIFT PRESS SENS

3

UNUSED

4

UNUSED

2

GROUND

10

UNUSED

9

UNUSED

5

LINK GND

11

TX LCD OUT

12

LCD CLOCK

13

TX OUT

14

TX KEY OUT

15

RX IN

16

REWEIGH SW IN

17

LCD LATCH

18

STORE SW IN

19

NORM/CAL SW IN CLEAR/CHG SW IN

20

 

PAYLOAD MONITOR ECM

3E9292

START AID

SOLENOID

3E-6333

 

L47

 

310-PU

201-BK-18

710-GN-18

D735-GN-18

L57

REFRIGERANT SW

A/C CLUTCH

NOTE A

SOLENOID

9W-0549

7T-8600

W

W

975-WH-18

321-BR-18

600-BR

604-OR

607-PK-14

200-BK

K

5

2

1

4

3

6

A

L49

200-BK

200-BK

200-BK

BK-18

BK-18

BK-18

STEERING SW

3E-6429

PP

1

2

E

417-GY-18

201-BK-18

L48

ON MACHINES EQUIPPED W/SUPPLEMENTAL

1 STEERING, REMOVE WIRE ASSEMBLY PP AND

2 CONNECT HARNESS AS. E TO STEERING SWTICH 3E-6429

412-BU-18

441-OR-18

443-YL-18

464-GY-18

403-GN-18

113-OR-18

202-BK-18

600-BR

604-OR

607-PK-14

200-BK

L48

L34

HH

AUX START

RECEPTACLE

513-OR

519-PK

W

A

L56

203-BK

109-OR-4

101-RD-4

304-WH-8

314-PU-8

200-BK-14

302-OR

313-GY

207-BK

311-WH

327-PK-14

C

4

3

19

20

21

18

23

16

15

17

24

12

5

25

2

11

1

22

13

6

8

14

10

9

7

M

RELAY PANEL

RUNNING LAMPS BREAKER

9G-9882

10A

102-BU

101-RD

KEY BREAKER

9G-9487