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1.0 INTRODUCTION
1.1 PROJECT BACKGROUND
CONTRACTOR has been awarded by CLIENT for Engineering, Procurement, Construction and
Installation of a FPSO to be installed in the *********. field situated in the Deep Water **** license block,
some ****km offshore Ghana, West Africa, where they and their partners take stakes.
The FPSO is being constructed in the **** Shipyard (Shipyard) in Singapore in the form of conversion
from a VLCC and will be delivered and installed to the development field.
CONTRACTOR has earlier delivered another FPSO to CLIENT which is installed and in production in the
**** field in the same license block in approximately 30km east to the **** field.
The FPSO mooring system is a deep-water taut mooring system with an external turret and consists of
three (3) mooring leg groups in 120o separation, each of which has three (3) mooring legs with a
separation angle of 3. A mooring leg comprises a suction pile, a pile chain section, a subsea connector,
a bottom chain section, a lower polyester rope section, an intermediate chain section, an top polyester
rope section and a top chain section with H shaped mooring connector links. Water depth of the field
ranges from approximately 1,100m to 1,600m. The mooring system layout and mooring components
details are found in Exhibit B and Exhibit C.
The installation of the FPSO and its mooring system will be performed in two (2) separate phases. In the
first phase (Phase 1), all suction piles will be installed in the seabed and all mooring legs are
assembled, installed to the suction piles, pre-laid on seabed and then wet stored on seafloor till the next
phase. In the second phase (Phase 2), when the FPSO is delivered in the field, all the moorings will be
recovered and passed onto the FPSO turret for engagement into chain supports and thereafter tensioning
to a pre-determined mooring tension to ensure the mooring system performance to its design and
specification. The first and second phases are scheduled in the third quarter 2015 and the first quarter
2016 respectively with a certain schedule window notification scheme allowing adjustment of installation
schedule as detailed in Exhibit D.
Subsea well heads, manifolds, pipelines and flexible flowlines including risers will be installed by others.
The presence and installation of the subsea assets may restrict the mooring leg pre-lay or wet-storage
patterns as well as introducing SIMOPS opportunities. SUBCONTRACTOR shall consider such
background factors and plan their work as defined in SUBCONTRACT in such a way that gives the
maximum flexibility in responding to such potential restrictive situations.
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MOC
MRU
MWS
NDE
NM
PDM
PTW
QAQC
QMP
ROV
SIMOPS
SMP
SOW
TBA
USBL
UTM
VLCC
WBS
Management of Change
Motion Reference Unit
Marine Warranty Surveyor
Non-destructive Examination
Nautical Mile
Precedence Diagramming Method
Permit to Work
Quality Assurance and Quality Control
Quality Management Plan
Remotely Operated Vehicle
Simultaneous Operations
Safety Management Plan
Scope of Work
To be Advised
Ultra Short Baseline
Universal Transverse Mercator
Very Large Crude Carrier
Work Breakdown Structure
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and
It is to be noted that this document is a revision for bidding purpose only and that CONTRACTOR
reserves a right to add and/or modify the above list of applicable rules, regulations, codes and standards.
SUBCONTRACTOR shall thoroughly investigate other appropriate or applicable laws and regulations in
relation to the intended activities prior to the execution phase and shall plan and perform the WORK
within all applicable legal and regulatory frameworks.
DNV-RP-E303
DNV-RP-E304
DNV-RP-E307
CONTRACTOR will coordinate with SUBCONTRACTOR and DNV for required review and
approval process as described in section 11.0.
2.3
The installation procedure(s) and operations will be subject to MWS review and approval for the purpose
of providing insurance coverage for the FPSO and its mooring system. MWS to provide warranty survey
service for T.E.N. project will be selected by CONTRACTOR at its discretion.
Applicable guidelines published by a selected MWS shall be adhered to and any recommendations
provided by surveyor(s) shall be addressed, responded to and satisfied by SUBCONTRACTOR at no cost
to CONTRACTOR.
CONTRACTOR will coordinate with SUBCONTRACTOR and MWS for required review and approval
process as described in section 11.0.
BS EN ISO 19901-7
API RP 2A-WSD
API RP 2SK
API RP 2SM
AWS D01.1-9
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Finally, at the commencement of each operation, a toolbox talk is to be held to ensure all operation
personnel and observers or surveyors involved in the operation correctly understand work steps to be
followed and hazards involved.
SUBCONTRACTOR shall maintain JSA, PTW and toolbox talk forms, or copies, for record. It is to be
noted that CONTRACTOR JSA and PTW procedures and forms shall be adopted for any work performed
onboard the FPSO and SUBCONTRACTOR SMP shall reflect the same.
SUBCONTRACTOR shall be fully responsible to implement any mitigative and/or preventive actions
recommended in such a report. SUBCONTRACTOR shall maintain all records regarding incidents.
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Vessel Assurance Matrix for Project Management, Supervision, Crane Operations, Equipment
Operators, etc.
Project Quality Auditing Procedure
Project Quality Audit Plan / Schedule to include key systems and operations, including but not
limited to:
(i) Management of Lifting Operations
(ii) Crane Safety Systems
(iii) IMCA ROV
(iv) Latest DP Audit
(v) LOLER (including HL rigging inspection)
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If welding is or becomes necessary for the performance of the WORK then the related controlling
procedures and records as a minimum shall be submitted to CONTRACTOR for review and APPROVAL
before any welding activities are undertaken.
SUBCONTRACTOR shall submit its Master Data Register (MDR) to the CONTRACTOR within 30 days of
Award. The MDR shall include, but not be limited to, the following documents:
Installation Plan.
Installation analysis & Lift Design report.
Installation Procedures
ROV Operation Plan
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The final Handover Dossier assembled by the SUBCONTRACTOR will be compiled according to the
following sections list:
SECTION
1.0
2.0
30
4.0
TITLE
INDEX
PROCEDURES
PERSONNEL
MATERIALS
5.0
6.0
7.0
8.0
9.0
10.0
STRUCTURAL CONSTRUCTION
ARCHITECTURE
PIPING
ELECTRICAL INSTALLATION
INSTRUMENTATION INSTALLATION
FIRE & GAS INSTALLATION
11.0
12.0
13.0
14.0
15.0
16.0
TELECOMMUNICATION INSTALLATION
SURFACE PREPARATION & PROTECTIVE COATING
GENERAL DOCUMENTATION
RADIOGRAPHS
PRESERVATION/MAINTENANCE RECORDS
PLANT INSPECTION RECORDS
17.0
AS-BUILT DRAWINGS
Sections which are not applicable should be retained with a page inserted with NOTAPPLICABLE
printed under the section heading. Apart from the above, those documents listed in the final MDR shall be
part of the final handover dossier.
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4.2 SCHEDULING
SUBCONTRACTOR shall be responsible for scheduling the WORK to meet the schedule requirements
defined in Exhibit D. Computerized schedules shall be prepared and maintained by SUBCONTRACTOR
using its standard scheduling software.
Upon finalization of the baseline schedule SUBCONTRACTOR shall continuously update it as activities
are progressed. Updated schedules shall be submitted to CONTRACTOR in accordance with following
scheme.
a) On monthly basis in preparatory phase before the deployment (commencement of mobilization) of the
installation spread(s).
b) On weekly basis in execution phase on or after the deployment (commencement of mobilization) of
the installation spread(s).
The updated schedules are to be included in SUBCONTRACTORs progress reports as defined in
Section 4.3.
Subcontractor's schedule shall include following:
a) Planned, actual and forecasted dates or time and duration;
b) Gantt chart with PDM logic network with;
c) Planned, actual and forecasted progress S-curves; and
d) Planned, actual and forecasted man-hour histograms.
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In order for CONTRACTOR to "roll up" the progress in the entire FPSO EPCI project schedule,
SUBCONTRACTOR shall provide CONTRACTOR with native schedule files and "man-hour weights" for
all activities in its schedule.
iii)
iv)
v)
vi)
4.3.4
A narrative section summarizing achievement for the period, explanations of deviations from the
schedule and any other relevant information;
A narrative on significant HSE performance elements including, but not limited to, accidents and
incidents;
Details of any delays or lack of resources likely to impede performance of the Work;
A narrative on significant QAQC performance or measures relating to the elements of Work
performed;
Updated schedule; and
Photographs of work in progress.
SUBCONTRACTOR shall submit daily reports for all vessels involved in Offshore Phase, which shall
include, but not be limited to, the followings.
a) HSE statistics;
b) Detailed records of operations in timeline in the previous twenty four (24) hours
(reporting period);
c) Planned operations for the next seventy two (72) hours;
d) Weather conditions and weather forecast for next seventy two (72) hours;
e) Status of all vessels and critical equipment involved in the operation;
f) A tabular summary of bunker and utility storage and consumption for all vessels;
g) Crew list for all vessels; and
h) Areas of concern.
Each daily report shall cover a twenty-four-hour (24-hour) period starting from 12:00 am (start of the day)
to next 12:00 am (end of the day) and shall be submitted to CONTRACTOR strictly by 6:00 am of the
following day.
Daily reports shall be issued to CONTRACTOR's site representative on board the installation spread(s)
for his/her endorsement by signing. CONTRACTORs representative shall reserve a right to comment on
the reports where reported activities or figures are deemed different from his/her observations and/or
he/she thinks it is necessary to put on record his/her observations and/or CONTRACTORs position. The
endorsed daily reports shall be distributed to CONTRACTORs nominated office(s) and any other
recipients as specified by CONTRACTOR via email and filed for record. It is SUBCONTRACTORs
responsibility to ensure all vessels engaged in offshore operations to maintain daily operations logs that
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shall be made available to CONTRACTORs site representative(s) upon request in addition to daily
reports.
4.4 MEETINGS
During Onshore Phase of Project, CONTRACTOR and SUBOCNTRACTOR (Parties) shall arrange
regular progress meetings, at least bi-monthly. Once the installation spread(s) is deployed and Offshore
Phase has started, such regular progress meetings shall be held on a weekly basis. The meetings may
be held face-to-face or via a tele-conference system depending on Parties convenience.
Once the installation spread(s) arrives in the installation site and CONTRACTORs representative is
onboard the spread(s), daily meetings shall be held between CONTRACTORs representative(s) and
SUBCONTRACTORs Offshore Construction Manager (OCM) including, as required, other key
operations and project management personnel.
SUBCONTRACTOR shall maintain minutes of meeting for all meetings and issue the same to
CONTRACTOR for review and endorsement each time.
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Structural strength calculation, in particular buckling calculation, shall be a part of such analyses to
ensure stress does not exceed an acceptable criteria during the entire pile installation operation
considering maximum overpressure or under pressure in both suction or retrieval scenarios. NORSOK N004 and API RP 2A-WSD shall be referred for such structural analyses.
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The final visit shall occur prior to sail-a-way of FPSO in order to check the completeness all the
arrangement required.
SUBCONTRACTOR shall produce a written report for respective visit outlining his activities, findings and
making recommendations within one (1) week of completion of each visit.
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Propulsion system with maximum BP of at least one hundred eighty (180) metric tons.
A tow winch with at least two hundred and fifty (250) metric tons capacity.
A two pennant of at least seventy six (76) mm dia. and eight hundred (800) m long.
Surface positioning system and an interface to the tug management system as described in Section
6.3.
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be responsible to ensure all CONTRACTOR, CLIENT, CS and MWS personnel are available for boarding
at the specified location and time.
Similarly, all the personnel from the above mentioned parties will disembark at a port in Ghana upon
completion of the phases of the installation operations.
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method of installation. Should these devices not be made of structural carbon steel then
SUBCONTRACTOR shall supply and issue to CONTRACTOR in order to have CONTRACTORs
designated fabricator install the items.
Subcontractor may visit the fabrication yard of the suction piles to check that the piles are being
constructed to its needs.
In the event the established suction pile locations are found to be unsuitable, CONTRACTOR will work
together with SUBCONTRACTOR to establish a secondary suitable location.
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