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SUSPENSION

SECTION

FSU

FRONT SUSPENSION

CONTENTS
PRECAUTION ............................................... 2

REMOVAL AND INSTALLATION ................ 9

PRECAUTIONS ................................................... 2

FRONT COIL SPRING AND STRUT ................. 9

Precaution for Supplemental Restraint System


(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................... 2
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect ..................................... 2
Precautions for Removing of Battery Terminal ......... 3
Precaution for Procedure without Cowl Top Cover...... 3
Precautions for Suspension ...................................... 3

Exploded View .......................................................... 9


Removal and Installation .......................................... 9
Disassembly and Assembly .....................................10
Inspection ................................................................12
Disposal ...................................................................12

FSU

TRANSVERSE LINK ......................................... 14


I

PREPARATION ............................................ 4

Exploded View .........................................................14


Removal and Installation .........................................14
Inspection ................................................................14

PREPARATION ................................................... 4

FRONT STABILIZER ........................................ 16

Special Service Tools ................................................ 4


Commercial Service Tools ........................................ 4

Exploded View .........................................................16


Removal and Installation .........................................16
Inspection ................................................................17

SYMPTOM DIAGNOSIS ............................... 5


NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................. 5
NVH Troubleshooting Chart ...................................... 5

PERIODIC MAINTENANCE .......................... 6


FRONT SUSPENSION ASSEMBLY ................... 6
Inspection .................................................................. 6

WHEEL ALIGNMENT .......................................... 7


Inspection .................................................................. 7
Adjustment ................................................................ 8

FRONT SUSPENSION MEMBER ..................... 18


Exploded View .........................................................18
Removal and Installation .........................................18
Inspection ................................................................19

SERVICE DATA AND SPECIFICATIONS


(SDS) ............................................................ 20
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 20
Wheel Alignment .....................................................20
Ball Joint ..................................................................21
Wheelarch Height ....................................................21

FSU-1

PRECAUTIONS
< PRECAUTION >

PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000008956718

The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS AIR BAG and
SEAT BELT of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see SRS AIR BAG.
Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS


WARNING:
Always observe the following items for preventing accidental activation.
When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation After Battery Disconnect


INFOID:0000000008956719

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTITHEFT SYSTEM).
Remove and install all control units after disconnecting both battery cables with the ignition switch
in the LOCK position.
Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.

OPERATION PROCEDURE
1.

2.
3.
4.

Connect both battery cables.


NOTE:
Supply power using jumper cables if battery is discharged.
Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position. At this time, the
steering lock will be released.
Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
Perform the necessary repair operation.

FSU-2

PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, return the ignition switch to the LOCK position before connecting the
battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT.

Precautions for Removing of Battery Terminal

INFOID:0000000009889775

When removing the 12V battery terminal, turn OFF the ignition switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal C
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
D
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected.
FSU
After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000008956721

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

I
PIIB3706J

Precautions for Suspension

INFOID:0000000008829913

When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
The tightening surface must be kept free from oil/grease.
When jacking up the vehicle with a floor jack, never hang the jack on the torque rod.

FSU-3

PREPARATION
< PREPARATION >

PREPARATION
PREPARATION
Special Service Tools

INFOID:0000000008829914

Tool number
Tool name

Description
Measuring wheel alignment

KV991040S1
1. KV99104020 Adapter A
2. KV99104030 Adapter B
3. KV99104040 Adapter C
4. KV99104050 Adapter D
5. KV99104060 Plate
6. KV99104070 Guide bolt
7. KV99104080 Spring
8. KV99104090 Center plate

ZZA1167D

ST35652000
Strut attachment

Disassembling and assembling strut

ZZA0807D

Commercial Service Tools

INFOID:0000000008829915

Tool name

Description

Spring compressor

Removing and installing coil spring

S-NT717

FSU-4

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING


< SYMPTOM DIAGNOSIS >

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING


NVH Troubleshooting Chart

INFOID:0000000008829916

Vibration

Shimmy

Judder

Poor quality ride or


handling

: Applicable

NVH in ST section

NVH in BR section

NVH in FAX section

NVH in WT section

NVH in WT section

NVH in FAX and FSU sections

FSU-17

FSU-7

FSU-9, FSU-14, FSU-16, FSU-18

FSU-12

STEERING

BRAKE

DRIVE SHAFT

ROAD WHEEL

TIRE

Shake

FRONT AXLE AND FRONT SUSPENSION

Stabilizer bar fatigue

Incorrect wheel alignment

FSU

Suspension looseness

Parts interference

Spring fatigue

Bushing or mounting deterioration

FRONT SUSPENSION

Shock absorber deformation, damage or deflection

Noise

Possible cause and SUSPECTED PARTS

Symptom

Improper installation, looseness

Reference

FSU-12

FSU-9, FSU-14, FSU-16, FSU-18

Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

FSU-5

FRONT SUSPENSION ASSEMBLY


< PERIODIC MAINTENANCE >

PERIODIC MAINTENANCE
FRONT SUSPENSION ASSEMBLY
Inspection

INFOID:0000000008829917

COMPONENT PART
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.
Ball Joint Axial End Play

1.
2.

Set front wheels in a straight-ahead position.


Hold an axle side of transverse link, and check axial end play by
move it up and down.
Axial end play

: Refer to FSU-21, "Ball Joint".

CAUTION:
Never depress brake pedal when measuring.
Never perform with tires on level ground.
Be careful not to damage ball joint boot. Never damage
the installation position by applying excessive force.
JSEIA0444ZZ

STRUT ASSEMBLY
Check for oil leakage, damage, and replace if necessary.

FSU-6

WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >

WHEEL ALIGNMENT

Inspection

INFOID:0000000008829918

DESCRIPTION

CAUTION:
The adjustment mechanisms of camber, caster, and kingpin inclination angles are not included.
If camber, caster, or kingpin inclination angle is outside the standard, check front suspension parts
for wear and damage. Replace suspect parts if a malfunction is detected.
Kingpin inclination angle is reference value, no inspection is required.
Measure wheel alignment under unladen conditions.
NOTE:
Unladen conditions means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.

FSU

PRELIMINARY CHECK
Check the following:
Tires for improper air pressure and wear. Refer to WT-7, "Removal and Installation".
Road wheels for runout.
Wheel bearing axial end play. Refer to FAX-9, "Inspection".
Transverse link ball joint axial end play.
Strut operation.
Each mounting part of axle and suspension for looseness and deformation.
Each of suspension member, strut and transverse link for cracks, deformation and other damage.
Vehicle height (posture).

CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES


Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand at the same
height so that vehicle remains horizontal.
Using a CCK Gauge
Install the CCK gauge attachment (SST: KV991040S1) with the following procedure on wheel, then measure
wheel alignment.
1. Remove three wheel to nuts, and install the guide bolts to hub
bolt.
2. Screw the adapter into the plate until it contacts the plate tightly.
3. Screw the center plate into the plate.
4. Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.

M
SEIA0240E

5.

Place the dent of alignment gauge onto the projection of the


center plate and tightly contact them to measure.
Camber, caster, kingpin
inclination angles

: Refer to FSU-20, "Wheel


Alignment".

CAUTION:
If camber, caster, or kingpin inclination angle exceeds the
standard value, check front suspension parts for wear and
damage. Replace suspect parts if a malfunction is
detected.
Kingpin inclination angle is reference value, no inspection
is required.

TOE-IN
Measure toe-in by the following procedure.

FSU-7

SEIA0241E

WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >
WARNING:
Always perform the following procedure on a flat surface.
Check that no person is in front of vehicle before pushing it.
1. Bounce front of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put matching mark
on base line of the tread (rear side) of
both tires at the same height of hub center. These are measuring points.

JPEIA0014ZZ

4.

Measure distance (A) (rear side).


: Vehicle front

5.

6.

Push vehicle slowly ahead to rotate wheels 180 degrees (1/2


turn).
NOTE:
If the wheels rotates more than 180 degrees (1/2 turn), start this
procedure again from the beginning. Do not push the vehicle
backward.
Measure distance (B) (front side).

JPEIA0015ZZ

Total toe-in = A B
Total toe-in
: Refer to FSU-20, "Wheel Alignment".
If toe-in exceeds the standard value, adjust toe-in by varying the length of between steering outer socket
and inner socket. Refer to FSU-8, "Adjustment".

Adjustment

INFOID:0000000008829919

TOE-IN
Loosen the steering outer socket, and then adjust the length using steering inner socket.
Toe-in

: Refer to FSU-20, "Wheel Alignment".

CAUTION:
Always evenly adjust both toe-in alternately and adjust the difference between the left and right to
the standard.
Always fix the steering inner socket when tightening the steering outer socket.

FSU-8

FRONT COIL SPRING AND STRUT


< REMOVAL AND INSTALLATION >

REMOVAL AND INSTALLATION

FRONT COIL SPRING AND STRUT


Exploded View

INFOID:0000000008829920

FSU

G
JSEIA0590GB

H
Piston rod lock nut

Mounting insulator

Mounting bearing

Bound bumper

Coil spring

Strut

Steering knuckle
: Always replace after every disassembly.

: Nm (kg-m, ft-lb)

Removal and Installation

INFOID:0000000008829921

REMOVAL
1.
2.
3.
4.
5.
6.
7.

Remove tires. Refer to WT-7, "Exploded View".


Remove lock plate from strut assembly. Refer to BR-24, "FRONT : Exploded View".
Remove wheel sensor. Refer to BRC-111, "FRONT WHEEL SENSOR : Removal and Installation".
Remove stabilizer connecting rod from strut assembly. Refer to FSU-16, "Removal and Installation".
Remove strut mounting bolts and nuts from steering knuckle.
Remove of cowl top cover. Refer to EXT-31, "Removal and
Installation".
Remove mounting bolt of mounting insulator, and then remove
strut assembly.

P
WEIA0179E

INSTALLATION
Note the following, and install in the reverse order of removal.

FSU-9

FRONT COIL SPRING AND STRUT


< REMOVAL AND INSTALLATION >
Installation position of strut mounting insulator is shown in the figure.
: ID letter
: Vehicle front

Perform final tightening of bolts and nuts at the vehicle installation


position (rubber bushing), under unladen conditions with tires on
level ground.
Perform inspection after installation. Refer to FSU-12, "Inspection".
After replacing the strut absorber, always follow the disposal procedure to discard the strut absorber. Refer to FSU-12, "Disposal".

Disassembly and Assembly

JPEIA0023JP

INFOID:0000000008829922

DISASSEMBLY
CAUTION:
Never damage strut assembly piston rod when removing components from strut assembly.
1. Install strut attachment (A) (SST: ST35652000) to strut assembly and secure it in a vise.
CAUTION:
When installing the strut attachment to strut assembly,
wrap a shop cloth around strut to protect from damage.

JPEIA0006ZZ

2.

Using a spring compressor (A) (commercial service tool), compress coil spring between spring upper seat and lower seat
(strut assembly) until coil spring with a spring compressor is
free.
CAUTION:
Be sure a spring compressor is securely attached to coil
spring. Compress coil spring.

JPEIA0007ZZ

3.

4.
5.

6.

Check coil spring with a spring compressor between spring


upper seat and lower seat (strut assembly) is free. And then
remove piston rod lock nut while securing the piston rod tip so
that piston rod does not turn.
Remove mounting insulator, mounting bearing, and bound
bumper from strut.
After removing coil spring with a spring compressor, then gradually release a spring compressor.
CAUTION:
Loosen while making sure coil spring attachment position
does not move.
Perform inspection after disassembly. Refer to FSU-12, "Inspection".

ASSEMBLY
CAUTION:
Never damage strut assembly piston rod when installing components from strut assembly.
1. Install strut attachment (SST: ST35652000) to strut and secure it in a vise.

FSU-10

JSEIA0584ZZ

FRONT COIL SPRING AND STRUT


< REMOVAL AND INSTALLATION >
CAUTION:
When installing the strut attachment to strut assembly, wrap a shop cloth around strut to protect
from damage.
2. Compress coil spring using a spring compressor (commercial service tool), and install it onto strut assembly.
CAUTION:
Install with the small-diameter side (A) facing up and the
large-diameter side (B) facing down.

FSU
JSEIA0591ZZ

3.

4.
5.

Align the lower end of coil spring


with
of lower seat
(strut assembly)
as shown in the figure.
Be sure a compressor is securely attached to coil spring.
Compress coil spring.
Apply soapy water to bound bumper.
CAUTION:
Never use machine oil.
Set bound bumper to piston rod of strut.
Install mounting bearing and mounting insulator onto spring.
CAUTION:
Never apply oils, such as grease, when installing the
mounting bearing and mounting insulator.
Installation position of strut mounting insulator is shown
in the figure.

I
JPEIA0027ZZ

: ID letter

: Vehicle front

JPEIA0023JP

6.

Secure piston rod tip so that piston rod does not turn, then
tighten piston rod lock nut
with specified torque.
CAUTION:
Never reuse piston rod lock nut.

P
JSEIA0584ZZ

FSU-11

FRONT COIL SPRING AND STRUT


< REMOVAL AND INSTALLATION >
7. Gradually release a spring compressor (A), and remove it from
coil spring.
CAUTION:
Loosen while making sure coil spring attachment position
does not move.

JPEIA0007ZZ

8.

Remove the strut attachment (A) from strut assembly.

JPEIA0006ZZ

Inspection

INFOID:0000000008829923

INSPECTION AFTER DISASSEMBLY


Check the following items, and replace the parts if necessary.
Strut
Strut for deformation, cracks or damage
Piston rod for damage, uneven wear or distortion
Oil leakage
Strut Mounting Insulator and bound bumper
Check strut mounting insulator and bound bumper for cracks, wear or damage.
Coil Spring
Check coil spring for cracks, wear or damage.

INSPECTION AFTER INSTALLATION


1.
2.

Check wheel sensor harness for proper connector. Refer to BRC-111, "FRONT WHEEL SENSOR :
Exploded View".
Check wheel alignment. Refer to FSU-7, "Inspection".

Disposal

INFOID:0000000008829924

1.

Set strut assembly horizontally to the ground with the piston rod fully extracted.

2.

Drill 2 3 mm (0.08 0.12 in) hole at the position ( ) from top


as shown in the figure to release gas gradually.
CAUTION:
Wear eye protection (safety glass).
Wear gloves.
Be careful with metal chips or oil blown out by the compressed gas.
NOTE:
Drill vertically in this direction show by arrow.
Directly to the outer tube avoiding brackets.
The gas is clear, colorless, odorless, and harmless.
A

: 20 30 mm (0.79 1.18 in)

FSU-12

JPEIA0160ZZ

FRONT COIL SPRING AND STRUT


< REMOVAL AND INSTALLATION >
3. Position the drilled hole downward and drain oil by moving the piston rod several times.
CAUTION:
Dispose of drained oil according to the law and local regulations.

FSU

FSU-13

TRANSVERSE LINK
< REMOVAL AND INSTALLATION >

TRANSVERSE LINK
Exploded View

INFOID:0000000008829925

JPEIA0199GB

Upper link

Front suspension member

Transverse link

: Always replace after every disassembly.


: Nm (kg-m, ft-lb)

Removal and Installation

INFOID:0000000008829926

REMOVAL
1.
2.
3.
4.
5.
6.

Remove tires. Refer to WT-7, "Exploded View".


Remove under cover. Refer to EXT-38, "Exploded View".
Remove transverse link from steering knuckle. Refer to FAX-11, "Removal and Installation".
Remove stabilizer connecting rod from strut. Refer to FSU-16, "Removal and Installation".
Remove transverse link
from suspension member.
Perform inspection after removal. Refer to FSU-14, "Inspection".

JSEIA0596ZZ

INSTALLATION
Note the following, and install in the reverse order of removal.
Never reuse transverse link mounting bolt and nut.
Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
Perform inspection after installation. Refer to FSU-14, "Inspection".

Inspection

INFOID:0000000008829927

INSPECTION AFTER REMOVAL


Check the following items, and replace the parts if necessary.

FSU-14

TRANSVERSE LINK
< REMOVAL AND INSTALLATION >
Transverse Link
Transverse link and bushing for deformation, cracks or damage.
Ball joint boot for cracks or other damage, and also for grease leakage.

Swing Torque

1.
2.
3.

Manually move ball stud to confirm it moves smoothly with no binding.


Move ball stud at least ten times by hand to check for smooth movement.
Hook a spring balance (A) at cutout on ball stud . Confirm
spring balance measurement value is within specifications when
ball stud begins moving.
Swing torque
Measurement on
spring balance

: Refer to FSU-21, "Ball Joint".


: Refer to FSU-21, "Ball Joint"

FSU

If swing torque exceeds standard range, replace transverse link


assembly.
JPEIA0138ZZ

Axial End Play

1.
2.

Move ball stud at least ten times by hand to check for smooth movement.
Move tip of ball stud in axial direction to check for looseness.
Axial end play

: Refer to FSU-21, "Ball Joint".

If axial end play exceeds the standard value, replace transverse link assembly.

INSPECTION AFTER INSTALLATION


Check wheel alignment. Refer to FSU-7, "Inspection".

FSU-15

FRONT STABILIZER
< REMOVAL AND INSTALLATION >

FRONT STABILIZER
Exploded View

INFOID:0000000008829928

LHD models

JSEIA0592GB

Stabilizer bar

Stabilizer clamp

Stabilizer bushing

Stabilizer connecting rod

Strut assembly

Front suspension member

: Nm (kg-m, ft-lb)

RHD models

JSEIA0741GB

Stabilizer bar

Stabilizer clamp

Stabilizer bushing

Stabilizer connecting rod

Strut assembly

Front suspension member

: Nm (kg-m, ft-lb)

Removal and Installation

INFOID:0000000008829929

REMOVAL
1.

Remove tires. Refer to WT-7, "Exploded View".

FSU-16

FRONT STABILIZER
< REMOVAL AND INSTALLATION >
2. Remove stabilizer connecting rod .
3. Remove front suspension member. Refer to FSU-18, "Removal
and Installation".

C
JSEIA0597ZZ

4.

5.
6.

Remove mounting bolts ( ) of stabilizer clamp, and then


remove stabilizer clamp and stabilizer bushing from front suspension member.
Remove stabilizer bar.
Perform inspection after removal. Refer to FSU-17, "Inspection".

FSU

G
WEIA0182E

INSTALLATION
Note the following, and install in the reverse order of removal.
Install stabilizer clamp and stabilizer bush with oblong hole
slit
faced forward of the vehicle ( ).

and
I

K
JPEIA0194ZZ

To install stabilizer connecting rod , tighten the mounting nut with


the hexagonal part
on the stabilizer connecting rod side fixed.
Perform final tightening of bolts and nuts at the vehicle installation
position (rubber bushing), under unladen conditions with tires on
level ground.
Perform inspection after installation. Refer to FSU-14, "Inspection".

JPEIA0252ZZ

Inspection

INFOID:0000000008829930

INSPECTION AFTER REMOVAL


Check stabilizer bar, stabilizer connecting rod, stabilizer bushing and stabilizer clamp for deformation, cracks
or damage. Replace it if necessary.

INSPECTION AFTER INSTALLATION


Check wheel alignment. Refer to FSU-7, "Inspection".

FSU-17

FRONT SUSPENSION MEMBER


< REMOVAL AND INSTALLATION >

FRONT SUSPENSION MEMBER


Exploded View

INFOID:0000000008829931

JPEIA0201GB

Upper link (right side)

Front suspension member

Upper link (left side)

Member stay
: Nm (kg-m, ft-lb)

Removal and Installation

INFOID:0000000008829932

REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Set vehicle to straight-ahead position.


Separate steering shaft from steering gear assembly. Refer to ST-16, "Removal and Installation".
Remove tires. Refer to WT-7, "Exploded View".
Remove front under cover. Refer to EXT-38, "Exploded View".
Separate stabilizer connecting rod from strut assembly. Refer to FSU-16, "Removal and Installation".
Separate steering outer socket from steering knuckle. Refer to ST-23, "Removal and Installation".
Separate transverse link from steering knuckle. Refer to FAX-11, "Removal and Installation".
Remove rear torque rod. Refer to EM-213, "Removal and Installation".
Remove air fuel ratio sensor 1 harness clip. Refer to EM-161, "Exploded View".
Set suitable jack under front suspension member.
CAUTION:
At this step, the jack must be set only for supporting the removal procedure. For details on jacking up the vehicle, refer to GI-28, "Garage Jack and Safety Stand and 2-Pole Lift".
Never damage the front suspension member with a jack.
Check the stable condition when using a jack.
11. Remove member stay.

FSU-18

FRONT SUSPENSION MEMBER


< REMOVAL AND INSTALLATION >
12. Remove upper link (right side) mounting bolt

.
A

C
JSEIA0598ZZ

D
13. Remove upper link (left side) mounting bolt .
14. Remove suspension member mounting bolts from the vehicle.
FSU
15. Gradually lower the jack to remove front suspension member
from vehicle body.
CAUTION:
Check the stable condition when using a jack.
F
NOTE:
Remove suspension member with upper link (right side), transverse links, stabilizer assembly and steering gear assembly.
G
16. Remove output speed sensor. Refer to TM-623, "Removal and
JSEIA0599ZZ
Installation". (CVT)
17. Remove upper link (left side) from vehicle body.
H
18. Remove upper link (right side), transverse links, and stabilizer assembly from suspension member.
19. Remove air fuel ratio sensor 1 harness bracket. Refer to EM-161, "Exploded View".
20. Remove steering gear assembly from front suspension member. Refer to ST-23, "Removal and InstallaI
tion".
21. Perform inspection after removal. Refer to FSU-14, "Inspection".

INSTALLATION

Note the following, and install in the reverse order of removal.


Perform final tightening of bolts and nuts, under unladen conditions with tires on level ground.
Perform inspection after installation. Refer to FSU-14, "Inspection".

Inspection

INFOID:0000000008829933

INSPECTION AFTER REMOVAL


Check front suspension member for cracks, wear or damage. Replace it if necessary.

INSPECTION AFTER INSTALLATION


Check wheel sensor harness for proper connector. Refer to BRC-111, "FRONT WHEEL SENSOR : Exploded
View".

FSU-19

SERVICE DATA AND SPECIFICATIONS (SDS)


< SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment

INFOID:0000000008829934

FOR CHINA
Item

Standard

Camber
Degree minute (Decimal degree)

Caster
Degree minute (Decimal degree)

Kingpin inclination
Degree minute (Decimal degree)

Total toe-in
Distance
Toe-in
Total toe-angle
Degree minute (Decimal
Degree)

Minimum

0 50 (0.83)

Nominal

0 05 (0.08)

Maximum

0 40 (0.66)

Left and right difference

0 45 (0.75)

Minimum

3 40 (3.67)

Nominal

4 25 (4.42)

Maximum

5 10 (5.16)

Left and right difference

0 45 (0.75)

Minimum

9 00 (9.00)

Nominal

9 45 (9.75)

Maximum

10 30 (10.50)

Minimum

Out 1 mm (Out 0.04 in)

Nominal

In 1 mm (In 0.04 in)

Maximum

In 3 mm (In 0.11 in)

Minimum

Out 0 06 (Out 0.09)

Nominal

In 0 06 (In 0.09)

Maximum

In 0 17 (In 0.28)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

FOR INDONESIA
Item

Standard

Seat arrange

Camber
Degree minute (Decimal degree)

Caster
Degree minute (Decimal degree)

2 rows

3 rows

Minimum

0 50 (0.83)

0 45 (0.75)

Nominal

0 05 (0.08)

0 00 (0.00)

0 40 (0.66)

0 45 (0.75)

Maximum
Left and right difference

0 45 (0.75)

Minimum

3 45 (3.75)

Nominal

4 30 (4.50)

Maximum

5 15 (5.25)

Left and right difference


Kingpin inclination
Degree minute (Decimal degree)

0 45 (0.75)

Minimum

9 00 (9.00)

8 55 (8.92)

Nominal

9 45 (9.75)

9 40 (9.67)

10 30 (10.50)

10 25 (10.41)

Maximum

FSU-20

SERVICE DATA AND SPECIFICATIONS (SDS)


< SERVICE DATA AND SPECIFICATIONS (SDS)
Item
Total toe-in
Distance
Toe-in
Total toe-angle
Degree minute (Decimal
Degree)

Standard
Minimum

Out 1 mm (Out 0.04 in)

Nominal

In 1 mm (In 0.04 in)

Maximum

In 3 mm (In 0.11 in)

Minimum

Out 0 06 (Out 0.09)

Nominal

In 0 06 (In 0.09)

Maximum

In 0 17 (In 0.28)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Ball Joint

D
INFOID:0000000008829935

FSU
Item
Swing torque

Standard
0.5 4.9 Nm (0.06 0.49 kg-m, 5 43 in-lb)

Measurement on spring balance

15.4 150.8 N (1.6 15.3 kg, 3.5 33.8 lb)

Axial end play

0 mm (0 in)

Wheelarch Height

INFOID:0000000008829936

FOR CHINA
H
Item

Standard

Front (Hf)

686 mm (27.01 in)

Rear (Hr)

689 mm (27.13 in)

L
WEIA0030E

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

FOR INDONESIA

Item
Seat arrange

Standard
2 rows

Front (Hf)

3 rows

687 mm (27.05 in)

FSU-21

SERVICE DATA AND SPECIFICATIONS (SDS)


< SERVICE DATA AND SPECIFICATIONS (SDS)
Item

Standard

Rear (Hr)

693 mm (27.28 in)

WEIA0030E

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

FSU-22

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