LAMPIRAN A

DIAGRAM ALIR PROSES

MINAS, DURI, &

MUDI CRUDE

Gambar A.1 Diagram Alir Proses Pertamina RU II Dumai

F L A R E

F G

& F L A R E

F R A C T .
A C C U M U L A T O R
E -8 A /B /C /D

D -2

D -3

K O .D R U M S

C -1 A B C

D -5

D -1

F G .K O .D R U M
E -1 A /B
E -9

N A P H T H A

T -2 A
E -3 A /B

E -2 A /B
T -1

E -1 1 A /B

K E R O S E N E

T -2 B
E -5

E -1 2 A /B

L IG H T G A S O IL

T -2 C

E -6 ,1 3

H E A V Y G A S O IL

H -1
S T E A M
H E A T E R S
C R U D E O IL S

E -7 A -F

R E B O IL E R
E -4 A /B /C /D

E -1 4 A -F

L O N G

R E S ID U E

T O P P IN G

U N IT -U N IT 1 0 0
r s /p e - e n j.b a n g

Gambar A.2 Diagram Alir Crude Distillation Unit/Topping Unit (UNIT-100)

F L A R E

E -2

F G

E -4

D -1

S T A B
A C C U M U L A T O R

A C C U M U L A T O R

D -2

R E R U N
T O W E R

T -1
E -3
T -2

R E R U N
S T A B IL IZ E R

E -1
R E B O IL E R
E -7
H -1

C H A R G E
E -6

E -5

H E A V Y N A P H T H A

L IG H T N A P H T H A

M P A
F R O M
C D U

M P A T O

C D U
N A P H T H A R E R U N
U N IT 1 0 2

U N IT
r s /p e - e n j. b a n g

Gambar A.3 Diagram Alir Naphtha Rerun Unit (UNIT-102)

H ID R O B O N
R E A C T O R

H P S

H Y D R .
H Y D R S T R IP P E R
S T R IP P E R
R E C E IV E R

P L A T F .
H E A T E R S

P L A T F .
R E A C T O R S

H P S

S T A B IL IZ E R

H 2 P la n t

E -8

E -4

F L A R E

S T A B . O H
R E C E IV E R

F G

F G
D -6

E -2
D -2

R -1
D -5

R E R U N
S T A B IL IZ E R

D -1
R -2

T -1

R -3

R -4

T -2

H -3 H -4

E -1 1

H -1
H ID R O B O N
H E A T E R
H E A V Y
N A P H T H A

E -1

S T A B .
R E B O IL E R

E -3 A B C

H -6

H -2

E -7

H Y D R O B O N
S T R IP P E R
R E B O IL E R

E -6

P L A T F .
C O M P .

E -5

P L A T F O R M A T E
E -9

C -1

E X IS T IN G P L A T F O R M IN G
U N IT -3 0 1
r . s u to n t r o s /p e - e n j. b a n g

Gambar A.4 Diagram Alir Hydrobon Platforming Unit (UNIT-301)

F E E D S U R G E
D R U M

H E A T E R

H Y D R O T R E A T IN G
R E A C T O R

R E C Y C L E & M A K E U P
C O M P R E S S O R

C O M P R E S S O R
S U C T . D R U M

N A P H T H A
S T R IP P E R

N A P H T H A
S P L IT T E R

H 2 M A K E U P
f r o m P la t f . U n it

F U E L G A S

S P L IT T E R
O H R E C E IV E R

A M IN E L P G
E -1 0

V -7

V -6

L IG H T
N A P H T H A

V -9
S W S
G ra v 8 4 .9 /.6 5 4
M W 7 9 .9
K 1 2 .8

V -4
V -3

R O N C le a r 5 8 ,

V -1

S W S

V -8

V -5
C -1
A /B

H -1

E -5

S W S

C H A R G E
E -1 ,2 ,3

N A P H T H A
F R O M C O K E R
& U N IB O N S

V -2

S T R IP .
R E B O IL E R

ra v 6 3 .7 /.7 2 5
R 6 4 -1 5 2 C
2 5 2 p p m
2 5 p p m
r.N o . 3 8 .5

N A P H .S P L IT
R E B O IL E R
E -7
H Y D R O T R E A T E D N A P H T H A
P r o d . R e q u ir e m e n t

F e e d S to c k P r o p e r tie s D e s g n B a s is
G
B
S
N
B

H -3

H -2

C A T A L Y S T : S - 1 6 ( N i- M o in A lu m in a
E x tr u d e d F o r m , 1 / 1 6 in c h - s iz e
0 .7 9 5 g /c c A B D

S 0 .5 p p m m a x ; N 0 .5 p p m m a x
E P 2 0 4 C m a x; P b 2 0 p p b m a x
A s 1 p p b m a x; F + C l 1 p p b m a x
C u + H e a v y M e ta ls 2 5 p p b m a x

N A P H T H A H Y D R O T R E A T IN G
U N IT -2 0 0
r s /p e - e n j.b a n g

Gambar A.5 Diagram Alir Naphtha Hydrotreating (UNIT-200)

T o H 2 P la n t s , D H D T , N H D T , B o o s t e r G a s t o C a t . R e g e n S e c t io n

H B W

V -8

C o
H 2
C 1
C 2
C 3

L P S te a m
P L A T F .H E A T E R S
C O N V E C T IO N S E C T IO N S
V -9

m p o
6 3 .3
4 .4
5 .5
3 .5

s itio n :
m o le %
m o le %
m o le %
m o le %

C 4
C 5
C 6

1 .7 m o le %
0 .6 m o le %
0 .6 m o le %

E -6 ,7

V -1 0

H P S

R E G E N E R A T E D C A T A L Y S T
f r o m R e g e n . S e c t io n

V -7

D E B U T . O H V A P O R
T O A M IN E L P G

D E B U T . O H
R E C E IV E R

V -1 2

R -1

V A P O R W A S H T O W E R

V -4
P L A T F .
R E A C T O R S

R -2

V -5
C -1

P L A T F . H E A T E R S

L P . S E P .

R -3

H P . S E P .

C 4 L IQ U ID T O A M IN E L P G

E -4
H -1

H -2

H -3

E -1

V -6

G ra v 6 3 .6 /.7 2 3

D E B U T
R E B O IL E R

P L A T F O R M A T E P R O D U C T

H y d ro g e n a te d N a p h th a fro m
P
S
P
C
(T

H -2

E -5

E -2 ,3

C H A R G E
S P E N T C A T A L Y S T
T o R e g e n . S e c t io n

S P E N T
C A U S T IC

D E B U T A N IZ E R

C -2
A /B

N H D T

B R 8 2 -2 0 4 C

/N /A 6 8 /2 8 .3 /3 .7 %
< 0 . 5 , N < 0 . 5 , F e < 0 .5 , C l< 0 . 5 p p m
b < 2 0 p p b , A s< 1 p p b
o m b in e d O 2 < 2 p p b
o t O 2 + H 2 O < 5 p p m H 2 O in R e c . G a s )

G
R
P
B

ra v 4 7 .2 /.7 9 2 M W 9 5 .5
V P 4 .6 p s ia
S < 0 .5 p p m
/N /A 3 8 .9 /0 .5 /6 0 .6
R 5 2 -1 6 8 C

K 1 1 .1 4

C C R P L A T F O R M IN G -U N IT 3 0 0
r s /p e - e n j.b a n g

Gambar A.6 Diagram Alir Platforming II (UNIT-300)

O r g a n ic C h lo r id e

R E G E N E R A T E D
C A T A LY S T

C M -3

D U S T C O LLE C T O R

D IS E N G A G IN G
H O P P E R

N itr o g e n

R E G E N C O O LE R
B LO W E R

R E G E N
T O W E R
P LA T F .
R E A C T O R S

L IF T G A S
B LO W E R

C H LO R .
B LO W E R

C M -2
R E G E N B LO W E R

H -3
R E G E N H E A T E R
H -1

C M -1

C h lo r in a tio n
H e a te r

A IR H E A T E R
F LO W C O N T R O L
H O P P E R

O X Y G E N
C O N T R O L
S E LE C T O R

S U R G E
H O P P E R

V e nt

N it r o g e n
V ent

C A T .
C O LLE C T O R

A ir
C O A LE S C E R

LO C K
H O P P E R
N o .2

LO C K
H O P P E R
N o .1

H y d r o g e n R ic h G a s
fro m B o o s te r
C o m p re s s o r

L IF T E N G A G E R S

N o .1
R e c y c le
G as

N o .2

N it r o g e n

C O N T IN O U S C A T A L Y S T R E G E N E R A T IO N
U N IT 3 1 0
r s /p e - e n j. b a n g

Gambar A.7 Diagram Alir Continuous Catalyst Regeneration (UNIT-310)

R E A C T O R C H A R G E
H E A T E R

F R E S H F E E D
R E A C T O R S

R E C Y C LE
R E A C T O R

H P
S E P A R A T O R

R E C Y C LE
C O M P R E S S O R

1S T

2N D
3R D
S T A G E
S U C T IO N D R U M S

F LA R E

M P
F LA S H D R U M

A M IN E L P G

H P
F LA S H D R U M

A M IN E L P G

C -1
V -8

V -9

V -2 7

V -1

V -2

V -1 0

V -2 9

V -2 8

T o
D e b u t C o lu m n
a t F r a c t. S e c t io n

V -3

H -1
E -4

P O W E R
R E C Y C LE
T U R B IN

P -3

E -3

E -1
E -1

C -2

E -2

C -2

C -2

C A T A L Y S T : D H C -8
C o M o & T u n g s te n o n
S ilic a A lu m in a B a s e

F la r e

F ilt e r
V -2 5

V -2 4

F R E S H
F E E D
S U R G E
D R U M

V -2 6

B A C K W A S H
D R U M

sw s
H V G O & H C G O
F ro m
B o tt. F r a c tio n a to r

R E C Y C LE F E E D
S U R G E D R U M

H 2 M a ke U p
f r o m H y d r o g e n P la n ts
F e e d P r o p e r t ie s
G ra v 3 1 S 0 .3 1 %
A r o m a t ic s 0 .0 6 %
B R , H V G O 6 9 0 - 1 0 8 0 F (3 6 2 -5 7 6 )
H C G O 5 8 5 - 9 3 0 F (3 0 4 -4 9 4 )

H C U N IB O N /U N IT 2 1 1 -2 1 2
R E A C T O R S E C T IO N
r s /p e - e n j.b a n g

Gambar A.8 Diagram Alir Hyidrocracker Unibon- Unit Reactor Section (UNIT-211 dan UNIT-212)

D E B U T
R E B O IL E R

D E B U T A N IZ E R

D E B U T O H
R E C E IV E R

P R O D U C T
F R A C T IO N A T O R

D IE S E L , H .K E R O & L .K E R O
S T R IP P E R S

P R O D .F R A C T .
R E C E IV E R

N A P H .S P L IT
R E C E IV E R

A m in e L P G

F G
L. N A P H T H A
S T R IP .R E C E IV E R

V -1 3

V -1 9

V -2 1

S W S

V -2 3

W A S H
W A T E R

S W S
E -2 1

S W S

E -2 5
A m in e L P G

V -1 6

H -2

V -1 2

H -3

V -1 7

V -1 8

N A P H T H A
S P L IT T E R

V -2 0

L .N A P H T H A
V -2 2
S P L IT T E R

E -2 5 ,2 8

V -1 4

L IG H T N A P H T H A
G ra v .8 2 .2 /.6 6 2
M W 7 9 .3 K 1 2 .6 1
R O N C le a r 7 5 ,+ 3 c c /U S G 9 3
V a p .P r e s s 1 1 . 7 p s ia
A r. 1 .0 B R 4 0 -7 5 C

E -2 1 ,2 4

H E A V Y N A P H T H A
G ra v 5 9 .5

B R 9 5 -1 3 4 C

L IG H T K E R O S E N E

C
B
A
F R O M L P F LA S H D R U M
a t R e a c to r S e c tio n

G ra v 5 8 /.7 4 7 k 1 2 .3 5 M W 1 3 9
B r 1 4 9 -1 7 7 F S m .P t. 2 7 m m

A m in e L P G

H E A V Y K E R O S E N E
E -1 0

G A S O IL /D IE S E L
G ra v .8 3 4
B r 3 1 0 -3 7 1 F (1 5 3 -1 8 6 C )
S 5ppm w t
F P 1 2 1 C A n .P t.2 1 0 C
P P 7C

LP S T E A M

E -1 1

E -2 9

M P S T E A M

G
M
A
F

ra
W
ro
P

v .4 5 .4 /.8 0
1 9 1 K 1 2 .1 7 B R 1 7 7 -3 1 0 C
m .1 0 % v o l A n .P t.7 2 C S 5 p p m w t
63C

L P S T E A M

R E C Y C LE F E E D
T o V -2 5

H C U N IB O N - F R A C T IN A T IO N S E C T IO N
U N IT 2 1 1 & 2 1 2
rs /p e - e n j.b a n g

Gambar A.9 Diagram Alir Hydrocracker Unibon Unit -Fractionation Section (UNIT-211 dan UNIT-212)

LP G
E V A P O R A T O R

K O
D R U M

H E A T E R S

IN T E R M IT T E N T
B LO W D O W N

R E F O R M E R

S T E A M
K O D R U M

V ent
D E S U L F U R IZ E R S

H T S C
M P
S te a m

S te a m
F G

V -5 1
E -7
V -5

V -4
S te a m

V -3

E -2
C C 2

C C 3

C C 1

C C 4

V -6 B

H B W

V -7

S te a m

E -6

E -3

H -1

S te a m

V -6 A

E -5
E -4

LT S C

M E T H A N A T O R
V -9

V -8
C H A R G E
S A T .L P G

S te a m

C o n d e n s a te
H Y D R O G E N P LA N T P R O C E S S S T E P S
P R O C E S S
D E S U L F U R IZ A T IO N
S T E A M R E F O R M IN G
.
.

T Y P IC A L
IN /O U T T E M P ,C
.

R S H + H 2
Z nO + H 2S

=
=

R H
+ H 2S
Z nS + H 2O

Z n O , N iM o

400

C H 4 + H 2O = C O
+ 2H 2 + H eat
C H 4 + 2H 2O = C O 2 + 4 H 2 + H eat
C n H m + n H 2 O = n C O + (2 n + m )/2 H 2

N i o n A lu m in a

5 3 8 /8 7 0
.
.

C O + H 2O

C O 2 + H 2

+ H eat

F e -C r

3 6 0 /4 2 0

LT S C

C O + H 2O

C O 2 + H 2

+ H eat

C opper

2 1 5 /2 4 0

C O 2 A B S O R P T IO N

K 2C O 3 + C O 2 H 2O

2K H C O 3

C O + 3H 2 = C H 4 + H 2O + H eat
C O + 4H 2 = C H 4 + 2H 2O + H eat

B e n fie ld S o l.

1 2 5 /7 0

N i o n A lu m in a

3 2 0 /3 7 0

A 2
to V -1 2

M E T .P R O D
C O N D .S E P
.

H T S C

M E T H A N A T IO N
.

C H E M IC A L
& C A T A Y S T

T Y P IC A L R E A C T IO N

E -8
V -1 0

H B W

C H A R G E
R E F .G A S

H P S te a m

H y d ro g e n
to U s e r
B 1
to V -1 5
H
C
C
B
E
S

A 1
fro m V -1 8

H y d r o g e n P r o d . R e q u ir e d
2
9 7 % m in
H 4
3% m ax
a r b o n O x id e s 3 0 p p m . v o l. m a x
a s ic N it r o g e n
N il
le m e n t a l N it r o g e n
N il
u lfu r
N il

H Y D R O G E N P L A N T - R E F O R M IN G S E C T IO N
U N IT 7 0 1 & 7 0 2
r s / p e - e n j. b a n g

Gambar A.10 Diagram Alir Hydrogen Plant-Unit Reforming Section (UNIT 701 / dan UNIT-702)

S H IF T C O N V E R T E R
P R O C .C O N D .S E P A R A T O R

B E N F IE L D
R E B O IL E R

B E N F IE L D
S T R IP P E R

B E N F IE L D S T R .
O H . A C C

C O 2
A B S O R B E R

C O 2

H ID R O G E N
W A T E R -W A S H D R U M

S em i Lean

F -1

V -1 5
E -1 1

S W S
V -1 2
V -1 1

LE A N
B E N F IE L D
S O L.
FLA S H
D R U M

B E N F .
S O L.
C A R B .
F IL T E R

V -1 6

S W S

V -1 7
B E N F IE
K 2C O 3
D E A
K V O 3
T Y P IC A
K 2C O 3
K 2C O 3
K H S

V -1 3

F ro m V -8

V -1 8

F IL T E R

L D S O L U T IO N :
2 7 -3 0 %
3 - 4 %
0 .5 - 1 .5 %
L R E A C T IO N S :
+ C O 2 + H 2O = 2 K H C O 3
+ C O 2 + H 2S = K H C O 3 +

R ic h B e n f ie ld
L e a n B e n f ie ld

F ro m V -1 0

H 2 P LA N T FE E D S T O C K S
1 . A m in e L P G A b s o r b e r O f f G a s 8 6 .3 % w t
2 . P la t . N e t O f f G a s 1 3 . 7 % w t .

T o V -9

L P S te a m

H Y D R O G E N P L A N T - C O 2 R E M O V A L S E C T IO N
U N IT 7 0 1 & 7 0 2
r s /p e - e n j.b a n g

Gambar A.11 Diagram Alir Hydrogen Plant-Unit CO2 Removal Section (UNIT-701 dan UNIT-702)

F E E D S U R G E
D R U M

1 s t & 2 n d S ta g e
D E S A LT E R

V A C U U M
H E A T E R S

V A C U U M
T O W E R

C O N D E N S A T E
R E C E IV E R

S T E A M D IS E N G A G IN G
D R U M

K O D R U M

F la r e

F uel G as

N itr o g e n

F e e d W a te r

S te a m
J -5 1 /5 2 /5 3

F la r e
E -6

V -1 1

V -3

V -1 0

E -5 1 /5 2 /5 3

V -5 A

H -1 A
A tm

V -2

L P S te a m

V -4
E -2 ,3

V -1

V -9

T o S W S
V -5 B
E -9
C H A R G E

G
P
K
V
B

ra v . 2 6 .6 /.8 9 5
P 110F M W 522
1 2 .3 6
is c K in 1 3 5 F 7 .1 c s t
R o F 4 9 0 -1 1 1 5 (7 3 % )

T o S lo p T a n k
C O N T &
.
IN T E R M IT T N
B LO W D O W N

W a t e r S w t U n it

8 4 .5 % L S R C
1 5 .5 % P E D A D A

.
.

R e f in e r y W a te r

.
.
.
.
.

V -6

E -5

E -7

H -1 B

LV G O
G ra v . 3 4 .5 /.8 5 2 4 K 1 2 .2 5
P P 80F F P 315F
.
S 0 .0 9 B R 6 5 0 -7 2 0 F
.

T e m p e re d W a te r R e tu rn
V -5 B

E -3
T E M P E R E D W A T E R
E X P A N S IO N D R U M

T e m p e r e d W a t e r S u p p ly
C o n d e n s a te

E -4

H V G O
G ra v . 3 1 .0 /.8 7 0 8 K 1 2 .2 5
.
P P 80F FP 315F N 2 600P P M
S 0 .0 9 B R 6 5 0 -7 2 0 F
.

V A C U U M B O T T O M
G r a v . 1 8 .8 / 0 . 9 4 1 5 V is c . K in .2 1 0
S 0 .1 7 K 1 2 .2 2 N 2 0 .8 0 w t%

8 7 .2
.

H E A V Y V A C U U M U N IT
U N IT 1 1 0
r s /p e - e n j. b a n g

Gambar A.12 Diagram Alir High Heavy Vacuum Unit ( UNIT-110)

FRACTIONATOR

LIGHT & HEAVY

COMP. SURGE DRUM FRACT. OH GAS COMP. INTERSTAGE
COKER OIL
RECEIVER
STRIPPERS FRACT. OH
RECEIVER

V15

GAS TO FLARE
GAS TO FLARE,
FUEL GAS
SYSTEM

V23

V6

FEED SURGE DRUM

DEBUT. OH
RECEIVER

V19

2nd

1st

V21

C1

LPG SPLITTER
OH RECEIVER

SWS
SWS
V3
V5

COLD COND.
EX T-3

HP SEPARATOR
SWS

V4

V2

GAS TO FUEL
GAS SYSTEM

V16

ABSORBER
DEBUTHANIZER

V17

LPG SPLITTER

V18

E24
E19

CRACK
SLOP
EX T-4

CHARGE
FEED
FROM
HVU

V20

HCGO
QUENCH

UNSATURATED
LPG

LCGO
CIRCULATION

NAPHTHA TO TANK,
NHDT

V1
ABCD
H1
ABCD

BLOWDOWN
CONDENSOR

LCGO TO TANK, DHDT

V7
V13
SWS

HEATER

HCGO TO TANK, HCU 211/212

BOC SEPARATOR
V14

GAS TO FLARE
V12
BOC KO DRUM
CRACK SLOP TO TANK

COKING CHAMBERS

DELAYED COKING UNIT

UNIT 140
rs/pe-enj.bang

Gambar A.13 Diagram Alir Delayed Coking Unit (UNIT140)

FEED SURGE
DRUM

REACTOR
CHARGE
HEATER

HP
SEPARATOR

REACTOR

REC
COMP
SUCT
DRUM

COMP
SUCT
DRUM

STRIPPER

STRIPPER
RECEIVER

UNICOR
INJECTION

SPLITTER

SPLITTER
RECEIVER

E-10
AMINE LPG
E-7,8

E-9

E-2
V-9

V-4

V-5

V-11

V-6
SWS

SWS

V-2

V-1

V-3

WATER INJ
TANK

LIGHT
KEROSENE

E-4,5,6

SWS

V-10

C-1AB
V-7

H-1

E-3

V-8

E-1 ABCD

H-2

CHARGE

H-3

MAKE UP GAS
FROM PLANT UNIT

COLD
CODENSATE

NAPHTHA

HEAVY
KEROSENE
DISTILATE HYDROTREATING UNIT
UNIT-220

Gambar A.14 Diagram Alir Distillate Hydrotreating Unit (UNIT-220)