How To Calculate The Size of Capacitor Bank - One by Zero Electronics

1/23/2016
Howtocalculatethesizeofcapacitorbank???~OnebyZeroElectronics
One by Zero Electronics

Way to Electronics...
How to calculate the size of

capacitor bank ???
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Example:1
A3Phase,5kWInductionMotorhasaP.F(Powerfactor)
of 0.75 lagging. What size of Capacitor in kVAR is
requiredtoimprovetheP.F(PowerFactor)to0.90?
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Motorinput=P=5kW
OriginalP.F=Cos1=0.75
FinalP.F=Cos2=0.90
1=Cos1=(0.75)=41.41Tan1=Tan(41.41)=0.8819
2=Cos1=(0.90)=25.84Tan2=Tan(25.50)=0.4843
RequiredCapacitorkVARtoimproveP.Ffrom0.75to0.90
RequiredCapacitorkVAR=P(Tan1Tan2)
=5kW(0.88190.4843)
=1.99kVAR
AndRatingofCapacitorsconnectedineachPhase
1.99/3=0.663kVAR
Example2:
An Alternator is supplying a load of 650 kW at a P.F
(Powerfactor)of0.65.WhatsizeofCapacitorinkVARis
requiredtoraisetheP.F(PowerFactor)tounity(1)?And
how many more kW can the alternator supply for the
samekVAloadingwhenP.Fimproved.
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http://onebyzeroelectronics.blogspot.co.id/2015/05/howtocalculatesizeofcapacitorbank.html
1/14
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SupplyingkW=650kW
OriginalP.F=Cos1=0.65
FinalP.F=Cos2=1
1=Cos1=(0.65)=49.45Tan1=Tan(41.24)=1.169
2=Cos1=(1)=0Tan2=Tan(0)=0
=650kW(1.1690)
=759.85kVAR
HowtoCalculatetheRequiredCapacitorbankvaluein
bothkVARandFarads?
(HowtoConvertFaradsintokVARandViceVersa)
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Factor ???
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Example:3
ASinglephase400V,50Hz,motortakesasupplycurrent
of 50A at a P.F (Power factor) of 0.6. The motor power
factorhastobeimprovedto0.9byconnectingacapacitor
in parallel with it. Calculate the required capacity of
CapacitorinbothkVARandFarads.
Complex Power.
Simp...
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can jump up,
balance and wa...
Why Power Plant
Capacity Rated in
MW and not in
MotorInput=P=VxIxCos
=400Vx50Ax0.6
=12kW
ActualP.F=Cos1=0..6
RequiredP.F=Cos2=0.90
1=Cos1=(0.60)=53.13Tan1=Tan(53.13)=1.3333
2=Cos1=(0.90)=25.84Tan2=Tan(25.50)=0.4843
=5kW(1.33330.4843)
=10.188kVAR
TofindtherequiredcapacityofCapacitancein Faradsto
improveP.Ffrom0.6to0.9(TwoMethods)
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???
STARTER
COIL,HOLDING
Solution#1(UsingaSimpleFormula)
CONTACT AND
PUSHBUTTON...ST
WehavealreadycalculatedtherequiredCapacityofCapacitor
AN...
2/14
1/23/2016
inkVAR,sowecaneasilyconvertitintoFaradsbyusingthis
simpleformula
RequiredCapacityofCapacitorinFarads/Microfarads
C=kVAR/(2fV2)inmicrofarad
PuttingtheValuesintheaboveformula
=(10.188kVAR)/(2xx50x4002)
=2.0268x104
=202.7x106
=202.7F
Solution#2(SimpleCalculationMethod)
kVAR=10.188(i)
Weknowthat
IC=V/XC
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WhereasXC=1/2FC
IC=V/(1/2FC)
IC=V2FC
=(400)x2x(50)xC
IC=125663.7xC
And,
kVAR=(VxIC)/1000[kVAR=(VxI)/1000]
=400x125663.7xC
IC=50265.48xC(ii)
EquatingEquation(i)&(ii),weget,
50265.48xC=10.188C
C=10.188/50265.48
C=2.0268x104
C=202.7x106
C=202.7F
Example4
What value of Capacitance must be connected in parallel
with a load drawing 1kW at 70% lagging power factor
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from a 208V, 60Hz Source in order to raise the overall

powerfactorto91%.
Solution:
You can use either Table method or Simple Calculation
methodtofindtherequiredvalueofCapacitanceinFaradsor
kVARtoimprovePowerfactorfrom0.71to0.97.SoIused
tablemethodinthiscase.
P=1000W
ActualPowerfactor=Cos1=0.71
DesiredPowerfactor=Cos2=0.97
From Table, Multiplier to improve PF from 0.71 to 0.97 is
0.783
Required Capacitor kVAR = kW x Table Multiplier of 0.71
and0.97
=1kWx0.783
=783VAR(requiredCapacitanceValueinkVAR)
CurrentintheCapacitor=
IC=QC/V
=783/208
=3.76A
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And
XC=V/IC
=208/3.76=55.25
C=1/(2fXC)
C=1(2x60x55.25)
C=48F(requiredCapacitanceValueinFarads)
The Fatal Current ...
GoodtoKnow:
Important formulas which is used for Power factor
improvement calculation as well as used in the above
calculation
What is True,
PowerinWatts
kW=kVAxCos
kW = HP x 0.746 or (HP x 0.746) / Efficiency (HP =
MotorPower)
2
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kW=(kVA2kVAR2)
kW=P=VICos(SinglePhase)
kW=P=3xVxICos(ThreePhase)
ApparentPowerinVA
kVA=(kW2+kVAR2)
kVA=kW/Cos
ReactivePowerinVA
kVAR=(kVA2kW2)
kVAR=Cx(2fV2)
Powerfactor(from0.1to1)
PowerFactor=Cos=P/VI(SinglePhase)
PowerFactor=Cos=P/(3xVxI)(ThreePhase)
PowerFactor=Cos=kW/kVA(BothSinglePhase&
ThreePhase)
PowerFactor=Cos=R/Z(Resistance/Impedance)
XC=1/(2fC)(XC=Capacitivereactance)
IC=V/XC(I=V/R)
RequiredCapacityofCapacitorinFarads/Microfarads
C=kVAR/(2fV2)inmicrofarad
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RequiredCapacityofCapacitorinkVAR
kVAR=Cx(2fV2)
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Example5:
Calculate Size of Capacitor Bank Annual Saving in Bills
andPaybackPeriodforCapacitorBank.
ElectricalLoadof(1)2Nosof18.5KW,415Vmotor,90%
efficiency,0.82PowerFactor,(2)2Nosof7.5KW,415V
motor ,90% efficiency,0.82 Power Factor,(3) 10KW
,415V Lighting Load. The Targeted Power Factor for
Systemis0.98.
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ElectricalLoadisconnected24Hours,ElectricityChargeis
100Rs/KVAand10Rs/KW.
Calculate size of Discharge Resistor for discharging of
capacitorBank.DischargerateofCapacitoris50vinless
than1minute.
Also Calculate reduction in KVAR rating of Capacitor if
Capacitor Bank is operated at frequency of 40Hz instead
Total Load KW for Connection(1) =Kw / Efficiency=

(18.52)/90%=41.1KW
TotalLoadKVA(old)forConnection(1)=KW/OldPower
Factor=41.1/0.82=50.1KVA
Total Load KVA (new) for Connection(1)= KW /New
PowerFactor=41.1/0.98=41.9KVA
TotalLoadKVAR=KWX([(1(oldp.f)2)/oldp.f][(1
(Newp.f)2)/Newp.f])
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ForConnection(1):
Flemings Rule...
Capacitor is connected in star Connection, Capacitor
Calculation:
Explained...
Graphics Array) and
DeprecationCostofCapacitoris12%.
Usb 2.0 & 3.0 Pin
of50HzandIfOperatingVoltage400Vinsteadof415V.
voltage 415V, Capacitor Cost is 60Rs/Kvar. Annual
Bluestacks ...
Total Load KVAR1=41.1x([(1(0.82)2) / 0.82] [(1

(0.98)2)/0.98])
TotalLoadKVAR1=20.35KVAR
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tan1=Arcos(0.82)=0.69
tan2=Arcos(0.98)=0.20
Total
Spark's pint-sized
Load KVAR1= KWX (tan1 tan2) =41.1(0.69
0.20)=20.35KVAR
ForConnection(2):
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Total Load KW for Connection(2) =Kw / Efficiency=

(7.52)/90%=16.66KW
Factor=16.66/0.83=20.08KVA

PowerFactor=16.66/0.98=17.01KVA
TotalLoadKVAR2=KWX([(1(oldp.f)2)/oldp.f][(1
(Newp.f)2)/Newp.f])
Total Load KVAR2=20.35x([(1(0.83)2) / 0.83] [(1

(0.98)2)/0.98])
ForConnection(3):
TotalLoadKWforConnection(3)=Kw=10KW
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Factor=10/0.85=11.76KVA
About Me
Arun Karthik
PowerFactor=10/0.98=10.20KVA
View my
TotalLoadKVAR3=KWX([(1(oldp.f)2)/oldp.f][(1
(Newp.f)2)/Newp.f])
Total Load KVAR3=20.35x([(1(0.85)2) / 0.85] [(1
complete profile
Visitors
(0.98)2)/0.98])
TotalKVAR=KVAR1+KVAR2+KVAR3
TotalKVAR=20.35+7.82+4.17
TotalKVAR=32Kvar
SizeofCapacitorBank:
SiteofCapacitorBank=32Kvar.
Leading KVAR supplied by each Phase= Kvar/No of
Phase
7/14
1/23/2016
Leading
KVAR
supplied
by
each
Phase
=32/3=10.8Kvar/Phase
Capacitor Charging Current (Ic)= (Kvar/Phase

x1000)/Volt
CapacitorChargingCurrent(Ic)=(10.81000)/(415/3)
CapacitorChargingCurrent(Ic)=44.9Amp
Capacitance of Capacitor = Capacitor Charging

Current(Ic)/Xc
Xc=2x3.14xfxv=23.14x50x(415/3)=75362
CapacitanceofCapacitor=44.9/75362=5.96F
Required3Nosof10.8KvarCapacitorsand
TotalSizeofCapacitorBankis32Kvar
ProtectionofCapacitorBank
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RealtimeviewGetFeedjit
SizeofHRCFuseforCapacitorBankProtection:
Sizeofthefuse=165%to200%ofCapacitorCharging
current.
Sizeofthefuse=244.9Amp
Sizeofthefuse=90Amp
SizeofCircuitBreakerforCapacitorProtection:
Size of the Circuit Breaker =135% to 150% of

CapacitorChargingcurrent.
SizeoftheCircuitBreaker=1.544.9Amp
SizeoftheCircuitBreaker=67Amp
Thermal relay setting between 1.3 and 1.5of Capacitor

Chargingcurrent.
ThermalrelaysettingofC.B=1.544.9Amp
ThermalrelaysettingofC.B=67Amp
Magnetic relay setting between 5 and 10 of Capacitor
8/14
1/23/2016
Chargingcurrent.
MagneticrelaysettingofC.B=1044.9Amp
MagneticrelaysettingofC.B=449Amp
SizingofcablesforcapacitorConnection:
Capacitorscanwithstandapermanentovercurrentof30%
+toleranceof10%oncapacitorCurrent.
CablessizeforCapacitorConnection=1.3x1.1xnominal
capacitorCurrent
Cables size for Capacitor Connection = 1.43 x nominal
capacitorCurrent
CablessizeforCapacitorConnection=1.4344.9Amp
CablessizeforCapacitorConnection=64Amp
MaximumsizeofdischargeResistorforCapacitor:
Capacitorswillbedischargebydischargingresistors.
After the capacitor is disconnected from the source of

supply, discharge resistors are required for discharging
eachunitwithin3minto75Vorlessfrominitialnominal
peakvoltage(accordingIECstandard60831).
Discharge
resistors have to be connected directly to the
capacitors. There shall be no switch, fuse cutout or any

other isolating device between the capacitor unit and the
dischargeresistors.
Max.DischargeresistanceValue(StarConnection)=Ct
/CnxLog(Unx2/Dv).
Max.DischargeresistanceValue(DeltaConnection)=Ct
/1/3xCnxLog(Unx2/Dv)
WhereCt=CapacitorDischargeTime(sec)
Cn=CapacitanceFarad.
Un=LineVoltage
Dv=CapacitorDischargevoltage.
9/14
1/23/2016
MaximumDischargeresistance=60/((5.96/1000000)xlog
(415x2/50)
MaximumDischargeresistance=4087K
Effect of Decreasing Voltage & Frequency on Rating of

Capacitor:
Thekvarofcapacitorwillnotbesameifvoltageappliedto
thecapacitorandfrequencychanges
Reduced in Kvar size of Capacitor when operating 50 Hz
unitat40Hz
Actual
KVAR = Rated KVAR x(Operating Frequency /
RatedFrequency)
ActualKVAR=RatedKVARx(40/50)
ActualKVAR=80%ofRatedKVAR
Hence 32 Kvar Capacitor works as 80%x32Kvar=

26.6Kvar
Reduced in Kvar size of Capacitor when operating 415V
unitat400V
ActualKVAR=RatedKVARx(Operatingvoltage/Rated
voltage)^2
ActualKVAR=RatedKVARx(400/415)^2
ActualKVAR=93%ofRatedKVAR
Hence 32 Kvar Capacitor works as 93%x32Kvar=

23.0Kvar
AnnualSavingandPayBackPeriod
BeforePowerFactorCorrection:
TotalelectricalloadKVA(old)=KVA1+KVA2+KVA3
Totalelectricalload=50.1+20.08+11.76
Totalelectricalload=82KVA
TotalelectricalLoadKW=kW1+KW2+KW3
10/14
1/23/2016
TotalelectricalLoadKW=37+15+10
TotalelectricalLoadKW=62kw
LoadCurrent=KVA/V=801000/(415/1.732)
LoadCurrent=114.1Amp
KVADemandCharge=KVAXCharge
KVADemandCharge=82x60Rs
KVADemandCharge=8198Rs
AnnualUnitConsumption=KWxDailyusesx365
AnnualUnitConsumption=62x24x365=543120Kwh
Annualcharges=54312010=5431200Rs
TotalAnnualCost=8198+5431200
Total
Annual Cost before Power Factor Correction=
5439398Rs
AfterPowerFactorCorrection:
TotalelectricalloadKVA(new)=KVA1+KVA2+KVA3
Totalelectricalload=41.95+17.01+10.20
Totalelectricalload=69KVA
TotalelectricalLoadKW=kW1+KW2+KW3
TotalelectricalLoadKW=37+15+10
TotalelectricalLoadKW=62kw
LoadCurrent=KVA/V=691000/(415/1.732)
LoadCurrent=96.2Amp
KVADemandCharge=KVAXCharge
KVADemandCharge=69x60Rs=6916Rs(1)
AnnualUnitConsumption=KWxDailyusesx365
AnnualUnitConsumption=62x24x365=543120Kwh
Annualcharges=54312010=5431200Rs(2)
CapitalCostofcapacitor=KvarxCapacitorcost/Kvar=82
x60=4919Rs(3)
11/14
1/23/2016
AnnualInterestandDeprecationCost=4919x12%=590Rs
(4)
TotalAnnualCost=6916+5431200+4919+590
Total Annual Cost After Power Factor Correction

=5438706Rs
PayBackPeriod:
Total Annual Cost before Power Factor Correction=

5439398Rs
TotalAnnualCostAfterPowerFactorCorrection=5438706
Rs
AnnualSaving=54393985438706Rs
AnnualSaving=692Rs
PaybackPeriod=CapitalCostofCapacitor/AnnualSaving
PaybackPeriod=4912/692
PaybackPeriod=7.1Years
+1 Recommend this on Google
FRIDAY, MAY 29, 2015
KARTHIK
ARUN
ELECTRICAL
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How To Calculate The Size of Capacitor Bank - One by Zero Electronics

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One by Zero Electronics

How to calculate the size of

How to calculate the

Large File Despite

from a 208V, 60Hz Source in order to raise the overall

The Fatal Current ...

It's The Current

Must Watch : New

Top Fuel Centrifugal

Calculate size of Discharge Resistor for discharging of

Capacitor Bank is operated at frequency of 40Hz instead

Total Load KW for Connection(1) =Kw / Efficiency=

What does Refresh

Capacitor is connected in star Connection, Capacitor

Graphics Array) and

Usb 2.0 & 3.0 Pin

Total Load KVAR1=41.1x([(1(0.82)2) / 0.82] [(1

board adds WiFi to

Load KVAR1= KWX (tan1 tan2) =41.1(0.69

Some Basic Electronic

Total Load KW for Connection(2) =Kw / Efficiency=

Total Load KVA (new) for Connection(1)= KW /New

Total Load KVAR2=20.35x([(1(0.83)2) / 0.83] [(1

Amazon's Jeff Bezos

Total Load KVA (new) for Connection(1)= KW /New

Total Load KVAR3=20.35x([(1(0.85)2) / 0.85] [(1

Capacitor Charging Current (Ic)= (Kvar/Phase

Capacitance of Capacitor = Capacitor Charging

Size of the Circuit Breaker =135% to 150% of

Thermal relay setting between 1.3 and 1.5of Capacitor

Magnetic relay setting between 5 and 10 of Capacitor

After the capacitor is disconnected from the source of

resistors have to be connected directly to the

capacitors. There shall be no switch, fuse cutout or any

Effect of Decreasing Voltage & Frequency on Rating of

KVAR = Rated KVAR x(Operating Frequency /

Hence 32 Kvar Capacitor works as 80%x32Kvar=

Reduced in Kvar size of Capacitor when operating 415V

Hence 32 Kvar Capacitor works as 93%x32Kvar=

Annual Cost before Power Factor Correction=

Total Annual Cost After Power Factor Correction

Total Annual Cost before Power Factor Correction=

+1 Recommend this on Google

FRIDAY, MAY 29, 2015

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