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  • APQP

    Transféré par

    Sachin Kumbhar
    884 vues2 pages
    This document is an advanced quality planning worksheet for a manufacturing part. It includes details on the part number, name, production plans, and a schedule for initial samples, first production, and regular production. It outlines the quality planning elements that will be addressed in the coming weeks prior to starting production. These include initial quality assessments, process FMEA, standards preparation, prototype building and verification, processing equipment verification, and evaluation activities. The second document is an advanced product quality planning status report that provides updates on key elements like risk assessment, capability studies, the status of APQP elements, and additional comments. It tracks the supplier's progress against the OEM's program dates.

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    APQP

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    This document is an advanced quality planning worksheet for a manufacturing part. It includes details on the part number, name, production plans, and a schedule for initial samples, first production, and regular production. It outlines the quality planning elements that will be addressed in the coming weeks prior to starting production. These include initial quality assessments, process FMEA, standards preparation, prototype building and verification, processing equipment verification, and evaluation activities. The second document is an advanced product quality planning status report that provides updates on key elements like risk assessment, capability studies, the status of APQP elements, and additional comments. It tracks the supplier's progress against the OEM's program dates.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme XLS, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    884 vues2 pages

    APQP

    Transféré par

    Sachin Kumbhar
    This document is an advanced quality planning worksheet for a manufacturing part. It includes details on the part number, name, production plans, and a schedule for initial samples, first production, and regular production. It outlines the quality planning elements that will be addressed in the coming weeks prior to starting production. These include initial quality assessments, process FMEA, standards preparation, prototype building and verification, processing equipment verification, and evaluation activities. The second document is an advanced product quality planning status report that provides updates on key elements like risk assessment, capability studies, the status of APQP elements, and additional comments. It tracks the supplier's progress against the OEM's program dates.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme XLS, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 2

    ADVANCED QUALITY PLANNING WORKSHEET

    Part Number:
    Part Name:
    Program:
    Customer:

    Production Plans:
    Scheduled Date for Initial Samples:
    Scheduled Date for First Production:
    Scheduled Date for Regular Production:

    Quality Planning Elements

    16

    15

    14

    13

    Quality Plan Report:


    Original Issue Date:
    Revision Date(s):

    12

    11

    10

    Weeks Prior to
    Production Start

    Initial Quality Assessments


    Preliminary Feasibility
    Quality History Review
    Customer Complaints
    Warranty Info (if applicable)
    Prior Statistical Info
    All Other Indicators
    Process FMEA
    Major Characteristics (Process/Product)
    Gage & Test Equipment
    Variable
    Attribute

    Standards Preparation
    Process Flowchart including Control Points
    Control Plan including SPC Requirements
    Inspection Instruction Sheet

    Prototype Build/Verification
    Prototype Build with Process Potential for Feasiblity
    Final Feasibility & Sign-off

    Processing Equipment/Verification
    Order Production Tooling, Gages, & Test Equipment
    Process Potential Studies on Vendor's Floor
    Setup & Debug Production & Inspection Equipment
    Process Potential Studies for all Major Characs.

    Evaluation Activities
    Process Review/Production Sign-off
    Process Sheets
    Gage & Test Equipment
    Packaging
    Initial Sample & First Production Part Evaluation
    SPC Data
    Adapted from the APQP Ref. Manual

    http://thequalityportal.com

    ADVANCED PRODUCT QUALITY PLANNING


    STATUS REPORT
    Date:
    Supplier Name:

    Part Number:

    Location:

    Part Name:

    Supplier Code:

    Revision Level:
    RISK ASSESMENT

    New:

    Site

    Technology

    Team Members

    Process

    Company

    Title / Position

    Contact Information (tele, fax, mobile, pager, etc.)

    Report the Ppk of each KPC on an on-going basis, as the process changes and new lots are manufactured

    CAPABILITY STUDIES
    KPC #
    Date

    APQP ELEMENTS
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12

    Design FMEA
    Team Feasibility Commitment
    Preliminary Process Flow and PFMEA
    Design Review(s)
    Facilities & Tools
    Gauging and Test Equipment
    Prototype Build Control Plan
    Design, Drawings and Specifications
    Logistics/EDI Capability
    Packaging Specifications
    Manufacturing Process Flow Chart
    Process FMEA & Control Plan Review

    Measurement Systems Evaluation


    Pre-Launch Control Plan GP12
    15 Operator Process Instructions
    13
    14

    16
    17

    Production Trial Run (Capacity Verified)


    Production Control Plan

    19

    Production Source Approval


    Production Part Approval (PPAP)

    20

    Production Readiness

    18

    Additional Comments:

    AIAG
    APQP
    Element

    Status
    (G/Y/R or
    N/A)

    Program
    Date

    Supplier
    Date

    Closed
    Date

    Resp.
    Engineer
    Initials

    Remarks or Note Assistance Required

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