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Spare Part Inventory Analysis Report

3Yrs
Annual
Cons.

StLoc.
2
Material #

000267914

Material Description

LIGHT,BULB,AK7575,KOMATSU

Unit Price

CAD

Plant

0611

Average
Annual Reorder Point
Cons.

Maximum
SoH
Level

CR-MINE

141

47

41

60

60

CR-SA

450

150

10

30

30

20.74

Lead Time in Days


Planned Delivery Lead
Time

GR Processing
Lead Time

Material Consumption for Past 5 Years or 60 Months


000267914

140
120
120
100
69
66
80
60
60
57
54
50
46
60
45
44
44
42
41
40
40
37
36
30
30
30 30
30
30 30
30
30
30
30
30 30
40
20 0
3
3 0 0
1
0 0 0
0
0 1
0
0 0
0
0 0
0
0 0
0
0
0
0
0
0
0
-1
2014-06 2014-03 2013-12 2013-09 2013-06 2013-03 2012-12 2012-09
2012-06 2012-03 2011-12 2011-09 2011-06 2011-03
-202015-12 2015-09 2015-06 2015-03 2014-12 2014-09 -1

Annual demand

197

Service Level

75%

Service Level 75%

Per Order cost

CAD

SL Factor

0.67

Risk of a StockOut 25%

Holding Cost /Unit/Year

CAD

35.00 Fixed Cost


5.19 25 % of the Unit Price

Economic Order Quantity

Normal Distribution- Curve

52

EOQ Model

4000

EOQ
Total Holding Cost
Total Ordering Cost
Total Cost

95%
68%

Service Level
75%

3500

Risk of a
StockOut 25%

3000

Cost ($)

2500
2000
1500

$268.0

1000
500
0
0.1%

0.6%

2.3%

6.7%

15.9%

30.9%

50.0%

69.1%

84.1%

93.3%

97.7%

99.4%

99.9%

50

100

Percentile

150

200

250

300

350

Order Quantity

Safety Stock (SS)

Demand During Lead Time

Reorder Point (RoP)

Economic Order Qty (EoQ)

13

52

EOQ = Economic order quantity


IOC
Co = Cost of procurement
Stock On Hand
EXISTING MIN
S = Annual usage
Cm = Annual carrying costs
90
41
U = Cost of the item.
DDL = Demand during Lead Time or working stock.
CAD
1,866.60 CAD
850.34
S = Annual usage of the item (demand)
LT = Lead time in days.
Movement Type
SS = Safety stock.
Ranking
SD = Standard deviation of monthly demand.
SL = Standard deviation of Lead-time.
Lead Time Ranking
SL Factor = The normal distribution value which yields the desired service level factor

Unit Cost Ranking

Recommended MIN_MAX
IOC
EXISTING MAX

SKF MIN

SKF MAX

60

13

65

CAD

1,244.40 CAD

269.62 CAD

1,348.10

SKF Remarks

Min= ROP and Max = ROP +


EOQ