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Spare Part Inventory Analysis Report

3Yrs
Annual
Cons.

StLoc.
2
Material #

000300388

Material Description

WASHER,FLAT,01643-32060,KOMATSU

Unit Price

CAD

Plant

0611

Average
Annual Reorder Point
Cons.

Maximum
SoH
Level

CR-MINE

16

CR-SA

999

333

200

105

1.42

Lead Time in Days


Planned Delivery Lead
Time

GR Processing
Lead Time

Material Consumption for Past 5 Years or 60 Months


000300388

250
200

196

200

200

200

135
120

150
100

65

48

32

50
0 0 2 0 0 0 0 0 0 0 0 0 0 0 1 0

0
2015-12

2015-09

2015-06

2015-03

2014-12

2014-09

0 0

2014-06

2014-03

0 0

2013-12

0 0

2013-09

16

0 0 0

2013-06

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

2013-03

2012-12

2012-09

2012-06

2012-03

Annual demand

2011-09

70%

Service Level 70%

Per Order cost

CAD

SL Factor

0.52

Risk of a StockOut 30%

Holding Cost /Unit/Year

CAD

0.36 25 % of the Unit Price


259

EOQ Model

7000

EOQ
Total Holding Cost
Total Ordering Cost
Total Cost

95%
Service Level
70%

6000

Risk of a
StockOut 30%

2011-03

35.00 Fixed Cost

Economic Order Quantity

68%

2011-06

339

Service Level

Normal Distribution- Curve

2011-12

0 0 0 0 0 0

5000

Cost ($)

4000
3000
2000

$209.0
1000
0
0.1%

0.6%

2.3%

6.7%

15.9%

30.9%

50.0%

69.1%

84.1%

93.3%

97.7%

99.4%

99.9%

50

100

Percentile

150

200

250

300

350

Order Quantity

Safety Stock (SS)

Demand During Lead Time

Reorder Point (RoP)

Economic Order Qty (EoQ)

17

25

259

EOQ = Economic order quantity


IOC
Co = Cost of procurement
Stock On Hand
EXISTING MIN
S = Annual usage
Cm = Annual carrying costs
105
1
U = Cost of the item.
DDL = Demand during Lead Time or working stock.
CAD
149.10 CAD
1.42
S = Annual usage of the item (demand)
LT = Lead time in days.
Movement Type
SS = Safety stock.
Ranking
SD = Standard deviation of monthly demand.
SL = Standard deviation of Lead-time.
Lead Time Ranking
SL Factor = The normal distribution value which yields the desired service level factor

Unit Cost Ranking

Recommended MIN_MAX
IOC
EXISTING MAX

SKF MIN

SKF MAX

200

25

284

CAD

284.00 CAD

35.50 CAD

403.28

SKF Remarks

Min= ROP and Max = ROP +


EOQ

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