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CM850 WIRING DIAGRAM

EURO IV
OEM - CONCEPT BUILD
ECM PN# 3965159 PROD ECM (ID-15)

OEM
J2

SW OUTPUTS TEMP
SPARE
SPARE
>A>
> B >

J1587 DATALINK

>A>
> B >
> C >
DEUTSCH
DT04-3P

<A<
< B <
< C <
DEUTSCH
DT06-3S

>A>
> B >
> C >
DEUTSCH
DT06-3S

<A<
< B <
< C <
DEUTSCH
DT04-3P

J1939 DATALINK (-)


J1939 DATALINK (SHIELD)

>A>
> B >

MAGNETIC PICKUP
SENSOR

>A> <A<
> B > < B <
> C > < C <

120
OHMS
TERMINATING
RESISTOR

>A> <A<
> B > < B <
> C > < C <

J1939/11 DATALINK

DEUTSCH DEUTSCH
DT04-3P DT06-3S

120
OHMS
TERMINATING
RESISTOR

>A>
DIGITAL INPUT
SENSOR SIGNAL

> C >
> B >

AAD_IN_6
AAD_IN_7
STANDARD_SWA_1

10

SAE J1708(+)

J1587 DATALINK (+)


J1587 DATALINK (-)
J1939 DATALINK (+)

SCHEMATIC NAMES

19
31
8

20

SAE J1708(-)

46

SAE J1939(+)

47

SAE J1939(-)

37

VEHICLE SPEED SIGNAL (+)


VEHICLE SPEED SIGNAL (-)

SAE J1939(SHIELD)

27

VR2 (+)

36

VR2 (-)

27

VR2 (+)

36

VR2 (-)

30

HALL002

28

AAD_IN_4

26

RAD_IN_11

STANDARD_SW_12

STANDARD_SW_11

STANDARD_SWA_4

22

VSEN2

RAD_IN_0

23

RET2

11

BSWITCH_0

BSWITCH_1

22

VSEN2

RAD_IN_0

23

RET2

21

VSEN3* (OEM)

35

RAD_IN_12

32

RET3* (OEM)

12

STANDARD_SWA_15

15

STANDARD_SWA_8

STANDARD_SWA_9

24

STANDARD_SWA_7

25

STANDARD_SWA_6

16

STANDARD_SWA_5

17

STANDARD_SWA_3

VEHICLE SPEED SUPPLY


VEHICLE SPEED SIGNAL
VEHICLE SPEED RETURN

DEUTSCH DEUTSCH
DT06-3S DT04-3P
TACHOGRAPH
>A>
> B >

TACHOGRAPH

>A>
> B >

COOLANT LEVEL
SENSOR

TACHOGRAPH RETURN
COOLANT LEVEL INPUT
COOLANT LEVEL RETURN
REMOTE ACCEL SUPPLY

>A>
REMOTE ACCEL
POSITION SENSOR

> C >
> B >

REMOTE ACCEL
SWITCH (N.O.)

>A>
> B >

REMOTE PTO
SWITCH (N.O.)

>A>
> B >

REMOTE ACCEL SIGNAL


REMOTE ACCEL RETURN
REMOTE ACCEL ON/OFF
REMOTE ACCEL RETURN
REMOTE PTO ON/OFF
REMOTE PTO RETURN
OPEN = FAN ON / HI PRESSURE

AC PRESSURE
SWITCH

>A>
> B >

N.C.

ACCEL POSITION 1 SUPPLY


ACCELPOSITION1SIGNAL
ACCELPOSITION1RETURN

PEDAL OPTION 1
VALIDATION
SWITCHES

CLOSED = ON IDLE

ONIDLESWITCH

CLOSED = OFF IDLE

OFF IDLE SWITCH

ACCEL POSITION 1 SUPPLY


ACCELPOSITION1SIGNAL
ACCELPOSITION1RETURN
PEDAL OPTION 2
DUAL
POTENTIOMETERS

ACCEL POSITION 2 SUPPLY


ACCELPOSITION2SIGNAL
ACCELPOSITION2RETURN

APPLICATION SPEED LIMITER

>A>
> B >
CLOSED = NOT PRESSED

CLUTCH / ENG PROT S.D. SWITCH

CLOSED=NOT PRESSED

SERVICE BRAKE SWITCH

>A>
> B >
>A>
> B >
SET/RESUME (RESUME) SWITCH

> C >

SET/RESUME (SET) SWITCH


> B >
>A>
>A>
> B >

N.C.

>A>
> B >

N.O.

>A>
> B >

CC / PTO ON/OFF SWITCH

OPEN = FAN ON

MANUAL FAN SWITCH

CLOSED = IDLE SPEED ONLY

ACCEL INTLK / TORQUE LIMIT SW

BULKHEAD CONNECTOR

N.O.

CLOSED = SELECTED

CLOSED = BRAKE ON
>A>
N.O.

CLOSED = SELECTED
>A>
> B >

N.O.

CLOSED = FEATURE ENGAGED


N.O.

>A>
> B >

N.O.

>A>
> B >

CLOSED = HIGH RANGE

ENGINE BRAKE SELECTOR 1 SW

DIAGNOSTIC

13

STANDARD_SWA_13

18

STANDARD_SWA_0

STANDARD_SWA_14

MAX ENGINE SPEED/GOV TYPE SW

REAR AXLE RATIO SWITCH

TACHOMETER OUTPUT
>A>
> B >

EURO IV B CM850
VIEW LOOKING AT ECM

COLD SIDE: OEM GROUND HOLE #2008 M8 STUD


ECM STRAP HOLE #TBD
HOT SIDE: OEM GROUND HOLES #5025 M8 STUD

YELLOW DIAG LAMP

STANDARD_SWA_2

STANDARD_SWA_10

41

TACH_OUT

34

SWITCH RETURN

43

SINK_0

44

SINK_1

45

SINK_2

SERV LAMP 1

STOP LAMP

SERV LAMP 2

MIL

>A>
> B >

KEY - 05

60

>A>
> B >

14

WAIT-TO-START LAMP

WAIT-TO-START LAMP

50

SINK_3

J1

RED

>A>
> B >

J2

KEY - 04

50

SWITCH RETURN
>A>
> B >

(SEE NOTE 2)

J3

KEY SWITCH SIGNAL

FAN CLUTCH OUTPUT


>A>
> B >

FAN CLUTCH
SOLENOID

J1

PWM_OUT_1 (2A PWM)

29

RET10

VARIABLE SPEED
FAN CLUTCH
CONTROLLER

>A>

(SEE BELOW)

>A>
> B >

STARTER LOCKOUT /
SW OUTPUTS
ACTUATOR 1

>A>
> B >

> C >
> B >

38

PWM_OUT_1 (2A PWM)

29

RET10

40

FAN CLUTCH SIGNAL


FAN CLUTCH RETURN

1
50
60
KEY - 04
KEY - 05

COLD SIDE: OEM GROUND HOLE #0326 M8 STUD


ECM STRAP HOLE #0330
HOT SIDE: OEM GROUND HOLES #0440-0442 M8 STUD

INTAKE AIR HEATER OUTPUT

5A

TRANS SHIFT MOD


ACTUATOR /
SW OUTPUTS
ACTUATOR 2

IGN
BOOTKEYS:
Pin
OEM-1
OEM-2
OEM-5
OEM-11
OEM-25

38

FAN CLUTCH OUTPUT RETURN

FAN CLUTCH POWER

J2

KEY SWITCH

TO BATTERY

EURO IV L CM850
VIEW LOOKING AT ECM
J3

39

INTAKE AIR HEATERRETURN


SLO / SW OUT 1 OUTPUT

TSM / SW OUT 2 RETURN

Function
Off Idle
Diagnostic
Service Brake
On Idle
Cruise Set

BATT

PWM_OUT_5 (2A ON/OFF)

48

PWM_OUT_8 (2A PWM)

33

RET11

DEUTSCH DRC26-50S-04

START
State
ground
ground
open
ground
ground

PWM_OUT_4 (2A ON/OFF)


RET12

SLO / SW OUT 1 RETURN


TSM / SW 0UT 2 OUTPUT

>A>
> B >

42
49

ACCY
EXHAUST BRAKE OUTPUT
ISB02
EXHAUST BRAKE

> B >
> A >

PACKARDWP
SHROUD 12010793
TINPLATED
(SEE NOTE 4)
> B >
> A >

EXHAUST BRAKE RETURN

REFERENCE ECM SCHEMATIC


PV ECM - MOTOROLA 63D40837X - 10/05/2001

PWM_OUT_2 (2A ON/OFF)

< B <
< A <

RETURN
ISB02 ENGINE HARNESS

REFERENCE OS-AS ICD


REV 27
EXHAUST BRAKE OUTPUT
NOTES:

ISL02
EXHAUST BRAKE

> B >
> A >

PACKARDWP
SHROUD 12010793
TINPLATED
(SEE NOTE 4)
> B >
> A >

EXHAUST BRAKE RETURN

PWM_OUT_2 (2A ON/OFF)

< B <
< A <

PWM_OUT_3 (2A ON/OFF)

1) USE SINGLE LINE WIRING FOR RUNS < 15 '. USE DUAL LINES FOR RUNS > 15 '.
WIRING TO BE TWISTED.

ISC02 ENGINE HARNESS


A
ENGINE BLOCK
(SEE NOTE 10)
ISB02 - BOLT HOLE #2008
ISC02/ISL02 - BOLT HOLE #0326

2) VSEN3 AND RET3 ARE COMMON WITH ENGINE CONNECTOR.


3) ALTERNATORS AND STARTER CONNECTIONS SHALL BE IN ACCORDANCE
WITH AEB NUMBER 21.35 AND TECH PACKAGE.

STARTER
RELAY

4) ENGINE BRAKE CONNECTOR IS LOCATED IN ENGINE HARNESS ON INTAKE SIDE


OF ENGINE NEAR INJECTOR #5 & #6 WIRING PASS-THROUGH ON ROCKER HOUSING.

BANK 1

T1
> B >
> A >

5) INTAKE AIR HEATER RELAYS ARE POWERED INTERNAL TO THE ECM FROM THE
KEYSWITCH INPUT. SHORTS IN RELAY WIRING MAY BLOW THE KEYSWITCH FUSE.
BANK 2

> A >

T2

> B >

7) ALL UNDERHOOD WIRING SHALL BE 18 AWG GXL OR TXL WIRING UNLESS


OTHERWISE NOTED.

< A <
< B <

ROCKER HOUSING

9) TOOL POWER FUSE SHALL BE SIZED IN ACCORDANCE WITH THE VEHICLE SYSTEM
DESIGN.

12V SYSTEM

10) EXHAUST BRAKE RETURN LOCATION TO ECM POWER RETURN CONNECTION


AS DETAILED IN TECH PACKAGE.

OEM
J3

( SEE NOTE 1) 12 AWG


(PROVIDED BY OEM)

30A

11) INTAKE AIR HEATER RETURN CONNECTION PROVIDED BY CUMMINS


12) ECM POWER RETURN CONNECTIONAS DETAILED IN TECH PACKAGE
A
ENGINE BLOCK
(SEE NOTE 12)
ISB02 - BOLT HOLE #2008
ISL02 - BOLT HOLE #0326

13) 24V LIFT PUMP POWERCONNECTOR IS LOCATED IN ENGINE HARNESS ON INTAKE SIDE
OF ENGINE WITHIN 6" OF ECM POWER CONNECTOR.

9-PIN
J1939 DATALINK (+)

>F>
>G>
DEUTSCH
HD10-9-1939P

J1939 DATALINK (-)


J1939 DATALINK (SHIELD)

A
ENGINEBLOCK
(SEE NOTE 12)
ISL02 - BOLT HOLE #0326

( SEE NOTE 9)

J1587 DATALINK (+)


J1587 DATALINK (-)

BATT(+)

BATT(-)

BATT(-)

BATT(+)

BATT(+)

BATT(-)

BATT(-)

DEUTSCH DTP06-4S
NICKEL PLATED

1A

BATTERY (-)

BATT(+)

OEM
J3

( SEE NOTE 1) 12 AWG


(PROVIDED BY OEM)

30A

BATTERY (+)

DEUTSCH DTP06-4S
NICKEL PLATED

24V ISL SYSTEM

CAP

PWM_OUT_3 (2A ON/OFF)


ISL02 ENGINE HARNESS

WIRE HARNESS ASSEMBLY


CUMMINS PN#3948169

8) ALL CONNECTION CONTACTS TO ECM AND ENGINE HARNESS SHALL BE GOLD


PLATED UNLESS OTHERWISE NOTED.

> C >
>D>
>E>
>H>
> J >
> B >
>A>

PWM_OUT_2 (2A ON/OFF)

< B <
< A <

( SEE NOTE 4)
ISL02
COMPRESSION BRAKES

6) ALL CONNECTOR PART NUMBERS LISTED ARE FOR OEM HARNESS SIDE.

OEM
PACKARDWP
SHROUD
12015793
TINPLATED
(SEE NOTE 13)

> A >
> B >

< A <
< B <

LIFT PUMP POWER


LIFT PUMP RETURN
24V ENGINE HARNESS

6-PIN
>D>
>F>
> C >
CAP

>E>
>A>
> B >

BATTERY (+)

(PROVIDED BY OEM)

1A

BATTERY (-)
J1587 DATALINK (+)
J1587 DATALINK (-)

(PROVIDED BY OEM)
( SEE NOTE 9)

STARTER

ALTERNATOR

DEUTSCH
HD10-6-12P

( SEE NOTE 3 )
(PROVIDED BY OEM)
(PROVIDED BY OEM)

(PROVIDED BY OEM) 2 AWG


(PROVIDED BY OEM) 6 AWG
INTAKE AIR HEATER
RELAY
(SEE ABOVE)

> A >
> B >

125A

(PROVIDED BY OEM) 6 AWG

125A

(PROVIDED BY OEM) 6 AWG

6AWG

ENGINE BLOCK
(SEE NOTE 11)

12V SYSTEM

(PROVIDED BY OEM) 6 AWG

INTAKE AIR HEATER


RELAY
(SEE ABOVE)

125A

> A >
> B >

(PROVIDED BY OEM) 6 AWG

6AWG

Cummins Confidential 06/16/2004 REV 3


This document (and the information shown
thereon) is confidential and proprietary and
shall not be disclosed to others in hard copy
or electronic form, reproduced by any means,
or used for any purpose without written
consent of Cummins Engine company.

(-)

(+)

24V SYSTEM

ENGINE BLOCK
(SEE NOTE 11)

CM850 WIRING DIAGRAM


EURO IV BETA 4 CYLINDER
REF WIRING DIAGRAM BULLETIN #TBD

ENGINE J1
DEUTSCH
DRC26-60S-05

HARNESS PN# 3978392

SCHEMATIC NAMES

ECM PN# 3965159 ECM (ID-15)


FUEL SYSTEM - BOSCH
ECHO CM850
VIEW LOOKING AT ECM
NOT USED
50
KEY - 04

J2

60
KEY - 05

J1
J3

ENGINE
HARNESS

J1 - 5
J1 - 4

HB0A
HB0A

SPARE

J1 - 9

HB1A

SPARE

J1 - 10

HB1B

SPARE

J1 - 41

PWM_OUT_7 (2A ON/OFF)

SPARE (VS3)
SPARE (VS3)

J1 - 18
J1 - 29

RAD_IN_5

SPARE (VS3)

J1 - 36

RAD_IN_2

SPARE (VS4)
SPARE (VS3)

J1 - 12

RAD_IN_7

SPARE

<-- FAN

KIP VALVE
SPARE

FIGURE 1

> 2 >
> 1 >

SEE NOTE 3

RET001
J1 - SPEED SIGNAL
RET002
J2 - CAB ACCEL 2

> 1 >
> 2 >
RTC BATTERY
PN# 3681596

RET003
J1 - AMBIENT AIR PRESSURE
J1 - COOLANT TEMP RETURN
J1 - UREA SENSOR RETURN
J1 - CATALYST IN RETURN
J1 - CATALYST OUT RETURN
J2 - TACHOGRAPH
J2 - DIGITAL VSS
J2 - CAB ACCEL 2
J2 - REMOTE THROTTLE
J2 - OEM TEMP RETURN
J2 - SW OUTPUT TEMP RETURN
J2 - COOLANT LEVEL RETURN

SEE NOTE 2

ENGINE BRAKE
AMP SUPERSEAL
282104-1
TIN PLATING

J1 - 13
J1 - 1

RAD_IN_3

RAD_IN_10

SPARE

J1 - 24

FS_PWM0 (10A PWM)


VR1(-)

SPARE

J1 - 39

USB-VBUS

SPARE

J1 - 49

USB-D+

SPARE

J1 - 40

USB-D-

SPARE
SPARE

J1 - 54
J1 - 51

FS_HI 1
FS_LO 1

SPARE
SPARE

J1 - 56
J1 - 58

FS_H1 3
FS_LO 3

ENGINE BRAKE DRIVER #1 PWM

J1 - 22

PWM_OUT_2 (2A ON/OFF)

J1 - 28

BATTERY MINUS

CAP

< 2 <
< 1 <

ENGINE BRAKE DRIVER #1 PWM RETURN

RTC BATTERY BACKUP


DEUTSCH
DTO6-2S-CE05

< 1 <
< 2 <

RTC BATTERY BACKUP SUPPLY

J1 - 35

VSTBY

CAP

RTC BATTERY BACKUP RETURN

J1 - 42

RET(8)

J1939 TOOL PORT


DEUTSCH
DT04-3P-CE03
GREEN

CAP

< A <
< B <
< C <

CAN DATALINK (+)


CAN DATALINK (-)

J1 - 8

J1939 (+)

J1 - 6

J1939 (-)

J1 - 7

J1939 (SH)

J1 - 16

VSEN1

ENGINE SPEED SENSOR SUPPLY


CRANK SENSOR
FRAMATOME
56038152 KEY D

RET004
J1 - POSITION SIGNAL
J1 - BOOST PRESSURE
J1 - CHARGE TEMP RETURN
J1 - OIL LEVEL SENSOR
J1 - FUEL PRESSURE
J1 - WIF RETURN
J1 - UREA LT SENSOR

> 1 >
> 3 >
> 2 >

< 1 <
< 3 <
< 2 <

ENGINE SPEED SENSOR SIGNAL


ENGINE SPEED SENSOR RETURN

J1 - 27

HALL1

J1 - 48

RET1

J1 - 37

VSEN4

SEE NOTE 6
ENGINE POSITION SENSOR SUPPLY
CAM SENSOR
FRAMATOME
56038152 KEY D

> 1 >
> 3 >
> 2 >

< 1 <
< 3 <
< 2 <

> 2 >

< 2 <

> 1 >

< 1 <

> 4 >

< 4 <

BOOST PRESSURE ABS SENSOR RETURN

> 3 >

< 3 <

INTAKE MANIFOLD TEMP SENSOR SIGNAL

> 1 >
> 2 >

< 1 <
< 2 <

> 1 >

< 1 <

ENGINE POSITION SENSOR SIGNAL


ENGINE POSITION SENSOR RETURN

RET005
J1 - CP3 PUMP RETURN
RET006
J2 - SWITCHES

TMAP SENSOR
SUMITOMO
6098-0144

RET007
J1 - ENGINE BRAKE RETURN

WATER-IN-FUEL
DEUTSCH
DT06-2S-CE05

HALL2

J1 - 47

RET4

BOOST PRESSURE ABS SENSOR SUPPLY


BOOST PRESSURE ABS SIGNAL

RET008
J1 - VSTBY RETURN
RET009
J1 - UREA TANK HEATER RELAY

J1 - 26

WATER-IN-FUEL INPUT

J1 - 44

RAD_IN_8

J1 - 23

AAD_IN_3

J1 - 14

AAD_IN_5

J1 - 33

VSEN3

WATER-IN-FUEL RETURN

RET010
J2 - FAN CLUTCH
RET011
J2 - TRANS SHIFT MOD

AMBIENT AIR PRESURE


FRAMATOME
56038150 KEY B

RET012
J2 - INTAKE AIR HEATER RELAY
J2 - STARTER LOCKOUT
RET013
J1 - UREA TANK HEATER RETURN

SEE NOTE 8

BLOCK
J1 - OIL PRESSURE SWITCH
J2 - INTAKE AIR HEATER
VSENSOR 1 (SPEED) 75 mA
J1 - SPEED SIGNAL (20 mA)

SEE NOTE 8

VSENSOR 2 (THROTTLE) 75 mA
J2 - CAB ACCEL 1
VSENSOR 3* (J1 + J2) 100 mA
J1 - AMBIENT AIR PRESSURE (12.5 mA)
J2 - TACHOGRAPH
J2 - DIGITAL VSS
J2 - CAB ACCEL 2
J2 - REMOTE THROTTLE
VSENSOR 4 (ENGINE) 200 mA
J1 - POSITION SIGNAL (20 mA)
J1 - CHARGE PRESSURE (12.5 mA)
J1 - FUEL PRESSURE (20 mA)
J1 - OIL LEVEL SENSOR (<1mA)?
J1 - UREA LT SENSOR
CONNECTOR KEYING
J1 - ENGINE CONNECTOR = KEY -05
J2 - OEM CONNECTOR
= KEY -04
J3 - POWER CONNECTOR = N/A

OIL PRESSURE SWITCH


AMP SUPERSEAL
282079-2
TIN PLATING

COOLANT TEMP
PACKARD
12162194 BARN
TIN PLATING

FUEL RAIL PRESSURE


BOSCH
1 928 403 968

> 3 >
> 2 >

< 3 <
< 2 <

> 1 >

< 1 <

> 2 >
> 1 >

> 3 >

< 3 <

> 2 >
> 1 >

< 2 <
< 1 <

CAP

RAD_IN_9

AIR PRESSURE SENSOR RETURN

J1 - 38

RET3

J1 - 17

AAD_IN_9

J1 - 15

AAD_IN_1

J1 - 25

RAD_IN_1

J1 - 20

RAD_IN_6

COOLANT TEMP RETURN

ACCUMULATOR PRES SENSOR SUPPLY


ACCUMULATOR PRESSURE SIGNAL
ACCUMULATOR PRES SENSOR RETURN

OIL LEVEL SENSOR RATIOMETRIC SUPPLY


OIL LEVEL SENSOR SIGNAL

< 3 <

OIL LEVEL SENSOR RETURN


OIL LEVEL SENSOR SUPPLY

< 2 <
< 1 <

OIL LEVEL SENSOR


PN# 4921695

UREA SENSOR SUPPLY


< 8 <
UREA SENSOR SIGNAL

< 10 <

UREA SENSOR RETURN

< 9 <

REFERENCE ECM SCHEMATIC


MOTOROLA 63D43003X - 02/25/2003 (A23)

CATALYST OUTLET TEMPERATURE SIGNAL

< 4 <

CAP

< 11 <

2. TOOL PORT LOCATED AT FRONTINTAKE SIDE OF ENGINE NEAR ECM 60 PIN CONNECTOR.

< 12 <

UREA TANK HEATER RELAY ENABLE


UREA TANK HEATER RELAY RETURN

UREA LT LEVEL SENSOR

< 6 <
4. ALL CONNECTOR PART NUMBERS LISTED ARE FOR HARNESS SIDE UNLESS
OTHERWISE NOTED.

UREA LT TEMPERATURE SENSOR

< 13 <

AAD_IN_8

J1 - 21

PWM_OUT_0 (6A PWM)

J1 - 11

RET (9)

J1 - 19

RAD_IN_4
AAD_IN_0

J1 - 43

UREA LT SENSOR RETURN

< 14 <
5. VSEN 3 AND RET 3 ARE COMMON WITH OEM CONNECTOR.

AAD_IN_2

UREA LT SENSOR SUPPLY

< 5 <

3. BRAKE CONNECTOR IS LOCATED ON FRONT FACE OF BLOCK NEAR CYLINDER HEAD.

J1 - 30
J1 - 50

CATALYST OUTLET TEMPERATURE RETURN

< 3 <

1. ALL WIRING IS 18 AWG UNLESS OTHERWISE NOTED.

PWM_OUT_3 (2A ON/OFF)


VR1(+)

CATALYST INLET TEMPERATURE RETURN

< 2 <

NOTES:

J1 - 31
J1 - 34

CATALYST INLET TEMPERATURE SIGNAL

< 1 <

REFERENCE OS-AS ICD


REV 27

<7 <

6. LOCATE SPLICE'S AS CLOSE TO ECM AS POSSIBLE.

SCR CONNECTOR
FRAMATOME
54201411

7. ALL PIN/SOCKET CONNECTIONS ARE GOLD PLATED EXCEPT FOR THE FOLLOWING:
ENGINE BRAKE
- TIN
OIL PRESSURES SWITCH - TIN
COOLANT TEMP
- TIN
INJECTOR
- NICKEL
INJECTOR PASS-THROUGH - NICKEL

J1 - 3

COOLANT TEMP INPUT

< 4 <
OIL LEVEL SENSOR
FRAMATOME
54200410 KEY B

SEE NOTE 6

AIR PRESSURE SENSOR SIGNAL

OIL PRESSURE SWITCH

> B > < B <


> A > < A <

> 4 >
> 3 >

AIR PRESSURE SENSOR SUPPLY

CP3 PUMP REGULATOR


BOSCH
1 928 403 874

IMA CURRENT PWM OUTPUT


>1>
>2>

<1<
<2<

IMA CURRENT PWM RETURN

J1 - 2

FS_PWM1 (3A PWM)

J1 - 32

RET (5)

VALVE COVER
INJECTOR CYL #1 OUTPUT (+)

8. LOCATED ON EXHAUST SIDE

> 3 >
> 4 >

CYLINDER #1

< 3 <
< 4 <

INJECTOR CYL #1OUTPUT (-)

J1 - 45
J1 - 53

FS_HI 0
FS_LO 0

J1 - 57
J1 - 59

FS_HI 5
FS_LO 5

J1 - 46
J1 - 60

FS_HI 4
FS_LO 4

J1 - 55
J1 - 52

FS_HI 2
FS_LO 2

INJECTOR CYL #2 OUTPUT (+)

Cummins Confidential 8/10/2004 REV 3


This document (and the information shown
thereon) is confidential and proprietary and
shall not be disclosed to others in hard copy
or electronic form, reproduced by any means,
or used for any purpose without written
consent of Cummins Engine company.

CYLINDER #2

> 2 >
> 1 >

< 2 <
< 1 <

CYLINDER #3

> 3 >
> 4 >

< 3 <
< 4 <

CYLINDER #4

> 2 >
> 1 >

< 2 <
< 1 <

INJECTOR CYL #2 OUTPUT (-)

INJECTOR CYL #3 OUTPUT (+)


INJECTOR CYL #3 OUTPUT (-)
INJECTOR CYL #4 OUTPUT (+)
14 AWG
INJECTOR HARNESS (2)
PART # 3287699

INJECTOR CYL #4 OUTPUT (-)

INJECTOR CYL #5 OUTPUT (+)


14 AWG
16 AWG
INJECTOR CONNECTOR
DEUTSCH
DTP06-4S-CO15
NICKLE PLATING

CM850 WIRING DIAGRAM


EURO IV BETA 6 CYLINDER
REF WIRING DIAGRAM BULLETIN #TBD

ENGINE J1
DEUTSCH
DRC26-60S-05

HARNESS PN# 3978393

SCHEMATICNAMES
KIP VALVE

ECM PN# 3965159 ECM (ID-15)


FUEL SYSTEM - BOSCH
NOT USED

ECHO CM850
VIEW LOOKING AT ECM

SPARE

J1 - 5
J1 - 4

HB0A
HB0A

SPARE

J1 - 9

HB1A

SPARE

J1 - 10

SPARE
SPARE (VS3)
SPARE (VS3)

J1 - 41
J1 - 18
J1 - 29

PWM_OUT_7 (2A ON/OFF)


RAD_IN_3
RAD_IN_5

SPARE (VS3)

J1 - 36

RAD_IN_2

SPARE (VS4)

J1 - 12

RAD_IN_7

SPARE (VS3)

J1 - 13

RAD_IN_10

SPARE

J1 - 1

FS_PWM0 (10A PWM)


VR1(-)

J1 - 24

SPARE

J1 - 39

USB-VBUS

SPARE

J1 - 49

USB-D+

SPARE

J1 - 40

USB-D-

J2

KEY - 04

50

SPARE

HB1B

KEY - 05

SEE NOTE 3

> 2 >
> 1 >

J3

ENGINE
HARNESS

J1

60

<-- FAN

> 1 >
> 2 >

FIGURE 1

ENGINE BRAKE
AMP SUPERSEAL
282104-1
TIN PLATING

RTC BATTERY BACKUP


DEUTSCH
DTO6-2S-CE05

ENGINE BRAKE DRIVER #1 PWM


CAP

< 2 <
< 1 <

CAP

< 1 <
< 2 <

CAP

<A<
<B<
<C<

ENGINE BRAKE DRIVER #1 PWM RETURN

J1 - 22

PWM_OUT_2 (2A ON/OFF)

J1 - 28

BATTERY MINUS

RTC BATTERY BACKUP SUPPLY

J1 - 35

VSTBY

RTC BATTERY BACKUP RETURN

J1 - 42

RET(8)

RTC BATTERY
PN# 3681596
CAN DATALINK (+)

RET001
J1 - SPEED SIGNAL

SEE NOTE 2

RET002
J2 - CAB ACCEL 1
RET003
J1 - AMBIENT AIR PRESSURE
J1 - COOLANT TEMP RETURN
J1 - UREA SENSOR RETURN
J1 - CATALYST IN RETURN
J1 - CATALYST OUT RETURN
J2 - TACHOGRAPH
J2 - DIGITAL VSS
J2 - CAB ACCEL 2
J2 - REMOTE THROTTLE
J2 - OEM TEMP RETURN
J2 - SW OUTPUT TEMP RETURN
J2 - COOLANT LEVEL RETURN

J1939 TOOL PORT


DEUTSCH
DT04-3P-CE03
GREEN

CAN DATALINK (-)

J1 - 8

J1939 (+)

J1 - 6

J1939 (-)

J1 - 7

J1939 (SH)

ENGINE SPEED SENSOR SUPPLY


CRANK SENSOR
FRAMATOME
56038152 KEY D

> 1 >
> 3 >
> 2 >

< 1 <
< 3 <
< 2 <

ENGINE SPEED SENSOR SIGNAL


ENGINE SPEED SENSOR RETURN

J1 - 16

VSEN1

J1 - 27

HALL1

J1 - 48

RET1

J1 - 37

VSEN4

SEE NOTE 6
ENGINE POSITION SENSOR SUPPLY
CAM SENSOR
FRAMATOME
56038152 KEY D

RET004
J1 - POSITION SIGNAL
J1 - BOOST PRESSURE
J1 - CHARGE TEMP RETURN
J1 - OIL LEVEL RETURN
J1 - FUEL PRESSURE
J1 - WIF RETURN
J1 - UREA LT SENSOR

TMAP
SUMITOMO
6098-0144

> 2 >

< 1 <
< 3 <
< 2 <

> 2 >

< 2 <

> 1 >

< 1 <

> 4 >

< 4 <

BOOST PRESSURE ABS SENSOR RETURN

> 3 >

< 3 <

INTAKE MANIFOLD TEMP SENSOR SIGNAL

> 1 >
> 3 >

ENGINE POSITION SENSOR SIGNAL


ENGINE POSITION SENSOR RETURN

J1 - 26

HALL2

J1 - 47

RET4

BOOST PRESSURE ABS SENSOR SUPPLY


BOOST PRESSURE ABS SIGNAL

J1 - 44

RAD_IN_8

J1 - 23

AAD_IN_3

J1 - 14

AAD_IN_5

RET005
J1 - CP3 PUMP RETURN
RET006
J2 - SWITCHES

WATER-IN-FUEL INPUT
WATER-IN-FUEL
DEUTSCH
DT06-2S-CE05

RET007
J1 - ENGINE BRAKE RETURN
RET008
J1 - VSTBY RETURN
RET009
J1 - UREA TANK HEATER RELAY

> 1 >
> 2 >

< 1 <
< 2 <

> 1 >

< 1 <

AMBIENT AIR PRESURE


FRAMATOME
56038150 KEY B

> 3 >
> 2 >

< 3 <
< 2 <

OIL PRESSURE SWITCH


AMP SUPERSEAL
282079-2

> 1 >

< 1 <

>B>
>A>

<B<
<A<

> 3 >

< 3 <

> 2 >
> 1 >

< 2 <
< 1 <

WATER-IN-FUEL RETURN

SEE NOTE 6

AIR PRESSURE SENSOR SUPPLY

J1 - 33

VSEN3

AIR PRESSURE SENSOR SIGNAL

J1 - 3

RAD_IN_9

AIR PRESSURE SENSOR RETURN

J1 - 38

RET3

J1 - 17

AAD_IN_9

J1 - 15

AAD_IN_1

RET010
J2 - FAN CLUTCH
RET011
J2 - TRANS SHIFT MOD

SEE NOTE 8

RET012
J2 - INTAKE AIR HEATER
J2 - STARTER LOCKOUT
RET013
J1 - UREA TANK HEATER RETURN

TIN PLATING

SEE NOTE 8

BLOCK
J1 - OIL PRESSURE SWITCH
J2 - INTAKE AIR HEATER

COOLANT TEMP
PACKARD
12162194 BARN
TIN PLATING

FUEL RAIL PRESSURE


BOSCH
1 928 403 968

VSENSOR 2 (THROTTLE) 75 mA
J2 - CAB ACCEL 1

VSENSOR 4 (ENGINE) 200 mA


J1 - POSITION SIGNAL (20 mA)
J1 - CHARGE PRESSURE (12.5 mA)
J1 - FUEL PRESSURE (20 mA)
J1 - OIL LEVEL SENSOR (<1 mA)?
J1 - UREA LT SENSOR

COOLANT TEMP INPUT


COOLANT TEMP RETURN

ACCUMULATOR PRES SENSOR SUPPLY

VSENSOR 1 (SPEED) 75 mA
J1 - SPEED SIGNAL (20mA)

VSENSOR 3* (J1 + J2) 100 mA


J1 - AMBIENT AIR PRESSURE (12.5 mA)
J2 - TACHOGRAPH
J2 - DIGITAL VSS
J2 - CAB ACCEL 2
J2 - REMOTE THROTTLE

OIL PRESSURE SWITCH

> 4 >
> 3 >
> 2 >
> 1 >

ACCUMULATOR PRESSURE SIGNAL

OIL LEVEL SENSOR SIGNAL

< 3 <
CAP

< 2 <

OIL LEVEL SENSOR RETURN

< 1 <

OIL LEVEL SENSOR SUPPLY

OIL LEVEL SENSOR


PN# 4921695

UREA SENSOR SUPPLY


< 8 <
UREA SENSOR RETURN

CATALYST OUTLET TEMPERATURE SIGNAL

< 4 <

PWM_OUT_3 (2A ON/OFF)


VR1(+)

CAP

UREA TANK HEATER RELAY ENABLE


UREA TANK HEATER RELAY RETURN
UREA LT SENSOR SUPPLY
UREA LT LEVEL SENSOR

< 5 <
< 6 <

1. ALL WIRING IS 18 AWG UNLESS OTHERWISE NOTED.

UREA LT TEMPERATURE SENSOR

< 13 <
2. TOOL PORT LOCATED AT FRONT INTAKE SIDE OF ENGINE NEAR ECM 60 PIN CONNECTOR.

AAD_IN_8

J1 - 21

PWM_OUT_0 (6A PWM)

J1 - 11

RET (9)

J1 - 19

RAD_IN_4

J1 - 43

AAD_IN_0

UREA LT SENSOR RETURN

< 14 <

3. BRAKE CONNECTOR IS LOCATED ON FRONT FACE OF BLOCK NEAR CYLINDER HEAD


.

AAD_IN_2

CATALYST OUTLET TEMPERATURE RETURN

< 3 <
< 11 <

NOTES:

J1 - 30
J1 - 50

CATALYST INLET TEMPERATURE RETURN

< 2 <

< 12 <

< 7 <

4. ALL CONNECTOR PART NUMBERS LISTED ARE FOR HARNESS SIDE UNLESS
OTHERWISE NOTED.

SCR CONNECTOR
FRAMATOME
54201411

5. VSEN 3 AND RET 3 ARE COMMON WITH OEM CONNECTOR.

8. LOCATED ON EXHAUST SIDE OF ENGINE

J1 - 31
J1 - 34

CATALYST INLET TEMPERATURE SIGNAL

< 1 <

REFERENCE OS-AS ICD


REV 27

ENGINE BRAKE
- TIN
OIL PRESSURES SWITCH - TIN
COOLANT TEMP
- TIN
INJECTOR
- NICKEL
INJECTOR PASS-THROUGH - NICKEL

RAD_IN_6

< 9 <

REFERENCE ECM SCHEMATIC


MOTOROLA 63D43003X - 02/25/2003 (A23)

7. ALL PIN/SOCKET CONNECTIONS ARE GOLD PLATED EXCEPT FOR THE FOLLOWING:

J1 - 20

UREA SENSOR SIGNAL

< 10 <

CONNECTOR KEYING
J1 - ENGINE CONNECTOR = KEY -05
J2 - OEM CONNECTOR
= KEY -04
J3 - POWER CONNECTOR = N/A

6. LOCATE SPLICE'S AS CLOSE TO ECM AS POSSIBLE.

RAD_IN_1

OIL LEVEL SENSOR RATIOMETRIC SUPPLY

< 4 <
OIL LEVEL SENSOR
FRAMATOME
54200410 KEY B

J1 - 25

ACCUMULATOR PRES SENSOR RETURN

CP3 PUMP REGULATOR


BOSCH
1 928 403 874

IMA CURRENT PWM OUTPUT


> 1 >
> 2 >

< 1 <
< 2 <

IMA CURRENT PWM RETURN

J1 - 2

FS_PWM1 (3A PWM)

J1 - 32

RET (5)

VALVE COVER
INJECTOR CYL #1 OUTPUT (+)
CYLINDER #1

>3>
>4>

<3<
<4<

CYLINDER #2

>2>
>1>

<2<
<1<

CYLINDER #3

>3>
>4>

<3<
<4<

CYLINDER #4

>2>
>1>

<2<
<1<

CYLINDER #5

>3>
>4>

<3<
<4<

CYLINDER #6

>2>
>1>

<2<
<1<

INJECTOR CYL #1OUTPUT (-)

J1 - 45
J1 - 53

FS_HI 0
FS_LO 0

J1 - 54
J1 - 51

FS_HI 1
FS_LO 1

J1 - 55
J1 - 52

FS_HI 2
FS_LO 2

J1 - 56
J1 - 58

FS_H1 3
FS_LO 3

J1 - 46
J1 - 60

FS_HI 4
FS_LO 4

J1 - 57
J1 - 59

FS_HI 5
FS_LO 5

INJECTOR CYL #2 OUTPUT (+)


INJECTOR CYL #2 OUTPUT (-)
INJECTOR CYL #3 OUTPUT (+)
INJECTOR CYL #3 OUTPUT (-)
INJECTOR CYL #4 OUTPUT (+)

Cummins Confidential 8/10/2004 REV 3


This document (and the information shown
thereon) is confidential and proprietary and
shall not be disclosed to others in hard copy
or electronic form, reproduced by any means,
or used for any purpose without written
consent of Cummins Engine company.

INJECTOR CYL #4 OUTPUT (-)


INJECTOR CYL #5 OUTPUT (+)
INJECTOR CYL #5 OUTPUT (-)
INJECTOR CYL #6 OUTPUT (+)
INJECTOR CYL #6 OUTPUT (-)

14 AWG

16 AWG
14 AWG

INJECTOR HARNESS (3)


PART # 3287699

INJECTOR CONNECTOR
DEUTSCH
DTP06-4S-CO15
NICKLE PLATING

ISBe Euro IV SCR WIRE DIAGRAM - ALPHA2


>A>

To J1939/11
Public
Datalink

>B>
>C>

NOTES:
1. Battery connections to be less than 40 milliohms
2. All wiring shall be 18 AWG GXL or TXL unless otherwise noted.
3. All connections except to battery shall be gold plated unless
otherwise noted.
4. Urea sensor integral connector is similar to FCI Key A APEX
connector 54200414
5. Air solenoid integral connector is similar to ITT-Cannon
APD-3AP-K2
6. FCI APEX series sensor mating connectors use terminal no.
54001803
7. Catalyst connector included with the sensor is similar to FCI Key A
APEX 54200210

CAN DATALINK (+)

<A<

28

CAN DATALINK (-)

< B<
<C<

DOSER PUMP
ITT-CANNON APD37

22

ITT-CANNON

15

APD-3BS-K2
Deutsch Deutsch
DT06-3S DT04-3P

Terminal No. APK-SB25A10-002


AIR SOLENOID ENABLE
>1> <1<

AIR SOLENOID
>2>

< 2<

AIR SOLENOID RETURN


GROUND
KEY SWITCH INPUT

5 AMP
FUSE

BATTERY

>1>
UREA CLT
SENSOR

START

ACC

TBD AMP
FUSE

BATTERY

>2>

14
AWG

20 AMP
FUSE

14
AWG

36
23
34
16

FCI Key B APEX


54200410

IGN

BATT

35

TBD
AWG

UREA SENSOR POWER

<1<

<3<

>4>

<4<

CATALYST INLET
TEMPERATURE
SENSOR

>A>

CATALYST OUTLET
>TEMPERATURE
4>
SENSOR

>A>

>B> < B<


<A<

>B> < B<


FCI Key A
APEX

CAT. INLET TEMPERATURE SIGNAL


CAT. INLET TEMPERATURE RETURN
CAT. OUTLET TEMPERATURE SIGNAL
CAT. OUTLET TEMPERATURE RETURN
UREA TANK LEVEL SUPPLY
UREA TANK LEVEL SIGNAL

54200206

SPARE
HEATER RELAY ENABLE
HEATER RELAY GROUND
UREA TANK TMPTR SIGNAL

UREA LT
SENSOR

FLEETGUARD SECRET

10

NOT USED

TANK &
UREA LINE
HEATERS

9/29/04 Rev 1.4

UREA SENSOR SIGNAL

<A<

TANK
HEATER
RELAY

UREA SENSOR GROUND

< 2<

>3>

OEM SCR
CONNECTOR
FCI 54201415

>1>

<1<

>2>

< 2<

>3>

<3<

>4>

<4<

UREA TANK TMPTR RETURN

AMP 282088-1

1
2
4
3
5
6
7
11
12
13
14

REVISIONS
REV 1.1
1. Catalyst temperature grounds tied together before the OEM connector
2. Added return signal line to the OEM SCR connector for the heater relay
3. Changed the OEM SCR connector part number to the male connector
4. Now showing the connector from the doser pump to the air solenoid
5. Changed the urea sensor to a 4 pin FCI
6. Changed all Framatome references to FCI
7. Changed the name of the urea sensor to Urea CLT Sensor (Condition, Level, Temperature)
8. Moved the terminal part number to the note field for FCI APEX connectors and changed to the FCI no.
REV 1.2
1. Separated catalyst temperature grounds to the OEM connector
REV 1.3
1. Added UREA LT Sensor
REV 1.4
1. Changed Air Solenoid Enable and Air Solenoid Return connector terminal identification from A and B to
1 and 2 respectively.

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