Website link to this document: http://education.qld.gov.au/health/safety/hazards/equip-resources.

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S A F E T Y O P E R ATI N G P R OC E D U R E S

Spot Welder
DO NOT use this machine unless a teacher has instructed
you in its safe use and operation and has given permission.
Safety glasses must be worn at all times in
work areas.
Appropriate footwear with
substantial uppers must be worn.
Rings and jewellery must not be
worn.

Long and loose hair must be

contained.
Close fitting/protective clothing
must be worn.
Leather gloves must be worn when
handling hot metal.

PRE-OPERATIONAL SAFETY CHECKS

1.
2.
3.
4.
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8.

Check workspaces and walkways to ensure that no slip/trip hazards are present.
Check switchgear and cable are in sound condition.
Check electrode points are in good condition and meet exactly.
Ensure electrodes are securely mounted and clean from contaminants.
Set pressure on clamps to hold work securely without damaging work.
Preset weld time under teacher direction (if timer fitted).
Gloves should be used to position and hold work.
Faulty equipment must not be used. Immediately report suspect machinery.

OPERATIONAL SAFETY CHECKS

1. Ensure the spot welder has cooled before making any adjustments.
2. Avoid prolonged use due to heat build-up of electrodes and arms.
3. Take care when holding work due to heat created during welding process.

HOUSEKEEPING
1. Switch off the spot welder.
2. Leave the work area in a safe, clean and tidy state.

POTENTIAL HAZARDS

Electrodes become hot with continued use

Burns
Hot metal
Spitting metal or flying sparks
Eye injuries

This SOP should be used in conjunction with Education Policy and Procedures Register (EPPR) HLS-PR-012: Curriculum Activity Risk Management Modules

Acknowledgement: Much of the information for this document has been sourced from content kindly provided
by Department of Education & Childrens Services SA website : Machine Guarding - Safe Operating Procedures.

Date of last review

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