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ABB Transmission & Distribution LTD.

Document Title : CT/VT calculations for 33kV Switchgear for


ADWEA contract no G1408

TABLE OF CONTENTS
SECTION

TITLE

PAGE NO

1.0

OBJECTIVE ...................................................................................................... 3

2.0

REFERENCES .................................................................................................. 3

3.0

SCOPE .............................................................................................................. 3

4.0

CT SIZING CALCULATIONS............................................................................ 3
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.3
4.3.1
4.3.2
4.3.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5

33kV Cable Feeder........................................................................................................... 3


CT's for Metering .............................................................................................................. 3
CT's for Pilot wire protection ............................................................................................. 4
CT's for Busbar protection................................................................................................. 4
CT's for Overcurrent and Earth fault protection ................................................................ 6
33/11.55kV,15& 20MVA Transformer Feeder ................................................................ 8
CT's for Metering .............................................................................................................. 8
CT's for Differential protection......................................................................................... 10
CT's for Overcurrent and Earth fault protection .............................................................. 15
CT's for Busbar protection............................................................................................... 20
33kV Bus section Feeder .............................................................................................. 20
CT's for Metering ............................................................................................................ 20
CT's for Overcurrent and Earth fault protection .............................................................. 21
CT's for Busbar protection............................................................................................... 22
33kV Over head line(OHL) Feeder ............................................................................... 22
CT's for Metering ............................................................................................................ 22
CT's for Distance protection ............................................................................................ 23
CT's for Overcurrent and Earth fault protection .............................................................. 27
CT's for Busbar protection............................................................................................... 29
CT's for Sensitive Earth Fault protection......................................................................... 29

5.0

VT SIZING CALCULATIONS.......................................................................... 31

6.0

Conclusion ..................................................................................................... 32

7.0

Summary Of Current Transformers (Annexure 1)......32

8.0

Summary Of Voltage Transformers(Annexure 2) .......................................... 32

NOTE:
The catalogues of all the relays and cables are enclosed vide DTS no. 0012 dated
15.11.2003 and DTS no. 0015 dated 23.11.2003.

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ABB Transmission & Distribution LTD.

Document Title : CT calculations for 33kV Switchgear for ADWEA


contract no G1408
1.0

OBJECTIVE
To establish current transformer(CT) and Voltage transformer(VT) parameters at 33
kV level for all the 5 new substations.

2.0

REFERENCES
a) Bay control unit REF542 Plus catalogue
b) 33kV switchgear vendor (ABB Calor Emag) Single line diagram
c) Ducab cable catalogue
d) ESI standard 48-3 and Clients/Consultant Recommendations
e) Relay catalogues Recommendations

3.0

SCOPE
To establish the requirements of CT/VT parameters such as CT/VT ratio, VA burden,
knee point voltage, accuracy class and magnetising current for CTs on the 33 kV
switchgear at all the sub-stations.

4.0

CT SIZING CALCULATIONS

4.1

33kV Cable Feeder

4.1.1

CTs for Metering


CT Ratio:
600-1200/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) type REF542 Plus
Burden of bay control unit
= 0.1 VA (Refer REF542 Plus catalogue)
The BCU is mounted on the 33kV switchgear.
Minimum length of cable
between CT and BCU
Size of cable

= 5 meters

Resistance of cable per


km at 20 deg C

= 7.41 Ohms (Refer Ducab cable catalogue)

= 2.5 sqmm

Resistance of cable at
= 7.41(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 8.429 ohm/km
Total resistance
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= 2 x 8.429 x 5 / 1000
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(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
Total burden

= 0.08429 VA
= Total burden of the BCU + Burden due to lead
resistance
= 0.1 + 0.08429
= 0.18429 VA

Considering 25% future margin


Total burden required

=1.25 x 0.18429 = 0.23 VA

Hence a standard burden rating of minimum 15 VA is chosen.


The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five (5) as per the
specification requirements.
Abstract:
Therefore a CT of CL. 0.5,15VA is proposed for 600-1200/1A and CL. 0.5,30VA is
proposed for 600-1200/1A.The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
4.1.2

CTs for Pilot Wire Protection:


The current transformer details for all the incoming cable feeders from different
substations are proposed to match with the remote end CT data.
The calculation for pilot wire protection will be included in this document after
finalization of remote end CT details.

4.1.3

CTs for Bus Bar Protection:


CT Ratio:
2000/1 A
Type of relay: REB 500 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
This relay is mounted on 33kV busbar protection panel which is located in control
room.
Burden of relay = 0.1VA(Refer relay catalogue)
Minimum length of cable
= 30 meters
between CT and relay
Size of cable
= 4 sqmm
Resistance of cable per
km/phase at 20 deg C

= 4.61 Ohms (Refer Ducab cable catalogue)

Resistance of cable at
= 4.61(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 5.244ohm/km
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Total resistance
= 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
= Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.314 =
0.414 VA

Total burden

Considering 25% future margin


Total burden required

=1.25 x 0.614 = 0.5175 VA

Hence a standard burden rating of 15 VA is chosen.


The CT Accuracy Class selected is CL. 5P20 as per the relay requirements.
Therefore a CT of 2000/1A, CL. 5P20, 15VA is proposed.
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf
Where,

Iscc / Ipn
Ipn

CT primary nominal current

2000A

Iscc

max. symmetrical short circuit current=

31.5kA

Koalf

Operating accuracy limiting factor

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf
=
Knalf x
Pb + Pi
Where,
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

9 Ohm (as per manufacturers recommendations)

12 x 9

9 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

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= 15 VA

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15 + 9
Koalf

20 x
0.414 + 9

=
Iscc / Ipn =
=

51
31500 / 2000
15.75

Koalf > Iscc / Ipn


Hence the selected CT with parameters 2000/1, 5P20, 15VA is adequate.
Confirmations of Manufacturers Recommendations:
As per REB 500 Catalogue the Koalf Should satisfy the following conditions:
Condition 1:
Koalf >= 1xI kmax
5xI1N
I kmax : Maximum through fault current
I1N

: Rated primary CT Current

I kmax = 31500A
I1N

= 2000A

Hence we have:

31500
5 x 2000

31500
10000

3.15

Hence Koalf(valued 51) proposed is greater than above calculated value of 3.15.
Hence the condition 1 of the manufacturers recommendations is satisfied.
Condition 2:
Koalf >= 10 for TN <=120ms,
Koalf >= 20 for TN <=120ms <= TN <= 300ms.
Hence Koalf(valued 51) proposed is greater than above Mentioned values.
Hence the condition 2 of the manufacturers recommendations is satisfied.
Abstract:
Therefore a CT of CL. 5P20,15VA is proposed with ratio 2000/1A as per the
Specification.
4.1.4

CTs for Overcurrent & Earth Fault Protection:


CT Ratio:
600-1200/1A
Type of relay: REJ 525 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA

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The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay

= 0.1VA(Refer relay catalogue)

Lead burden
Total burden

= 0.314VA (As calculated in 4.1.3 above)


= Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.314
= 0.414 VA

Considering 25% future margin


Total burden required

=1.25 x 0.414 = 0.5175VA

Hence a standard burden rating of 15 VA is chosen for a 600 tap and a burden of
30VA is chosen for a tap of 1200A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf
Where,

Iscc / Ipn
Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

600A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
=
Knalf x
Koalf
Pb + Pi
Where,
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

3 Ohm (as per manufacturers recommendations)

12 x 3

3 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

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= 15 VA

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15 + 3
Koalf

20 x
0.414 + 3

=
Iscc / Ipn =
=

105.44
31500 / 600
52.5

Koalf > Iscc / Ipn


Hence the selected CT with parameters 600 1200 / 1, 5P20, 15VA is adequate.
For a Tap of 1200A
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

6 Ohm (Assumed)

12 x 6

6 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

= 30 VA

15 + 6
Koalf

20 x
0.414 + 6

=
Iscc / Ipn =
=

65
31500 / 1200
27

Koalf > Iscc / Ipn


Hence the selected CT with parameters 600 1200 / 1, 5P20, 30VA is adequate.
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 600-1200/1A and CL. 5P20, 30VA
is proposed for 600-1200/1A.
The same is as per the specification.

4.2

33/11.55kV, 15MVA & 20MVA Transformer Feeder

4.2.1

CTs for Metering


CT Ratio: (For 20MVA Transformer)
400-600/1A.

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CT Ratio: (For 15MVA Transformer)
300-600/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) type REF542 Plus
Total burden of bay control unit = 0.1 VA(Refer REF542 Plus catalogue)
Minimum length of cable
between CT and BCU
Size of cable

= 5 meters

Resistance of cable per


km at 20 deg C

= 7.41 Ohms (Refer Ducab cable catalogue)

= 2.5 sqmm

Resistance of cable at
= 7.41(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 8.429 ohm/km
Total resistance
= 2 x 8.429 x 5 / 1000
(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
Total burden

= 0.08429 VA
= Total burden of the BCU + Burden due to lead
resistance
= 0.1 + 0.08429
= 0.18429 VA

Considering 25% future margin


Total burden required

=1.25 x 0.18429 = 0.23 VA

Hence a standard burden rating of minimum 15 VA is chosen.


The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five(5) as per the
specification requirement
Abstract (20MVA Transformer):
Therefore a CT of CL. 0.5,15VA is proposed for 400-600/1A and CL. 0.5,30VA is
proposed for 400-600/1A.The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
Abstract (15MVA Transformer):
Therefore a CT of CL. 0.5,15VA is proposed for 300-600/1A and CL. 0.5,30VA is
proposed for 300-600/1A. The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.

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4.2.2

CTs for Differential Protection:


Differential Core Calculations for 20MVA Transformer
CT Ratio:
400-600/1A.
Type of relay: RET 316*4 (ABB make)
Knee Point Voltage Calculations:
Fault current rating of 33 kV switchgear

= 31.5 kA

As per ESI Standard 48-3 the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If

= fault current

N = Turns Ratio
Rct = CT secondary resistance
Rl = Lead resistance
Maximum fault current carrying capacity of 33 kV switchgear is 31.5 kA, which can be
considered for knee point calculation.
For a Tap of 400A
If = 31500 Amps
N = 1/400
Rct = 1.5 (As recommended by Manufacturer)
The differential relay is mounted on 33kV relay panel, which is located in controlroom.
Minimum length of cable
= 30 meters
between CT and relay
Size of cable
= 4 sqmm
Resistance of cable per
km/phase at 20 deg C

= 4.61 Ohms (Refer Ducab cable catalogue)

Resistance of cable at
= 4.61(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 5.244ohm/km
Total resistance
= 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Therefore, substituting the above values in the formula for Vk,
VK = 31500* (1/400) * (1.5 + 0.314 )
VK = 143V
Therefore a CT of 400-600/1A, CL. X, VK > 250V is proposed.

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For a Tap of 600A
Rct = 3 (Assumed)
VK = 31500* (1/600) * (3 + 0.314 )
VK = 173.9V
Therefore a CT of 400-600/1A, CL. X, VK > 250V is proposed .
Recommendations from Consultant/Client :
Further, to avoid mal-operation on energization of power transformer and in
connection with fault current that passes through power transformer, the rated
secondary voltage has to satisfy the following conditions:
Condition-1
The core may not saturate for current lower than 30 times the Power
Transformer rated current at connected burden. This ensures stability also
with heavy DC saturation.
Vk 30 * Int * (Rct + Rl + Rr / Ir2)
Where,
Int

Main CT secondary current corresponding to rated primary


current of power transformer

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Full load current of the transformer = (20000 / 1.732 * 33) = 350 Amps.
For a Tap of 400A
Vk 30 * (350/400) * (1.5+ 0.314 + 0.1 / 12)
Vk 50.24V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
For a Tap of 600A
Vk 30 * (350/600) * (3+ 0.314 + 0.1 / 12)
Vk 60V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Condition-2
The core may not saturate for current lower than 4 times the maximum
through fault current at connected burden.
Vk 4 * Ift * (Rct + Rl + Rr / Ir2)
Where,
Ift

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Maximum secondary side through fault current


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Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Full load current of the transformer = (20000 / 1.732 * 33) = 350 Amps.
Impedance of transformer = 10%
Through fault current = 350 / 0.1 = 3500 Amps
For a Tap of 400A
Secondary side through fault current = 3500 / 400 = 8.75 Amps.
Hence Vk 4 * 8.75 * (1.5+ 0.314 + 0.1 / 12)
Vk 67 V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
For a Tap of 600A
Secondary side through fault current = 3500 / 600 = 5.83 Amps.
Hence Vk 4 * 5.83 * (3+ 0.314 + 0.1 / 12)
Vk 80 V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Abstract (20MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 400-600/1A and Vk > 250V is proposed
for 400-600/1A.Imag shall be 50mA @ Vk/2
Differential Core calculations for 15MVA Transformer
CT Ratio:
300-600/1A.
Type of relay: RET 316*4 (ABB make)
Knee Point Voltage Calculations:
Fault current rating of 33 kV switchgear

= 31.5 kA

As per ESI Standard 48-3 the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If = fault current
N = Turns Ratio
Rct = CT secondary resistance
Rl = Lead resistance
Maximum fault current carrying capacity of 33 kV switchgear is 31.5 kA, which can be
considered for knee point calculation.
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For a Tap of 300A
If = 31500 Amps
N = 1/300
Rct = 1.5 (As recommended by Manufacturer)
The differential relay is mounted on 33kV relay panel, which is located in controlroom.
Minimum length of cable
= 30 meters
between CT and relay
Size of cable
= 4 sqmm
Resistance of cable per
km/phase at 20 deg C

= 4.61 Ohms (Refer Ducab cable catalogue)

Resistance of cable at
= 4.61(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 5.244ohm/km
Total resistance
= 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Therefore, substituting the above values in the formula for Vk,
VK = 31500* (1/300) * (1.5 + 0.314 )
VK = 190V
Therefore a CT of 300-600/1A, CL. X, VK > 250V is proposed.
For a Tap of 600A
Rct = 3 (Assumed)
VK = 31500* (1/600) * (3 + 0.314 )
VK = 173.9V
Therefore a CT of 300-600/1A, CL. X, VK > 250V is proposed .
Recommendations from Consultant/Client :
Further, to avoid mal-operation on energization of power transformer and in
connection with fault current that passes through power transformer, the rated
secondary voltage has to satisfy the following conditions:
Condition-1
The core may not saturate for current lower than 30 times the power
transformer rated current at connected burden. This ensures stability also with
heavy DC saturation.
Vk 30 * Int * (Rct + Rl + Rr / Ir2)
Where,
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Int

Main CT secondary current corresponding to rated primary


current of power transformer

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Full load current of the transformer = (15000 / 1.732 * 33) = 265 Amps.
For a Tap of 300A
Vk 30 * (265/300) * (1.5+ 0.314 + 0.1 / 12)
Vk 51V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
For a Tap of 600A
Vk 30 * (265/600) * (3+ 0.314 + 0.1 / 12)
Vk 45V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Condition-2
The core may not saturate for current lower than 4 times the maximum
through fault current at connected burden.
Vk 4 * Ift * (Rct + Rl + Rr / Ir2)
Where,
Ift

Maximum secondary side through fault current

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Full load current of the transformer = (15000 / 1.732 * 33) = 265 Amps.
Impedance of transformer = 10%
Through fault current = 265 / 0.1 = 2650 Amps
For a Tap of 300A
Secondary side through fault current = 2650 / 300 = 8.8 Amps.
Hence Vk 4 * 8.8 * (1.5+ 0.314 + 0.1 / 12)
Vk 67 V
The knee point voltage selected is 250V.
Hence this condition is verified.

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For a Tap of 600A
Secondary side through fault current = 2650 / 600 = 4.41 Amps.
Hence Vk 4 * 4.41 * (3+ 0.314 + 0.1 / 12)
Vk 60 V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Abstract (15MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 300-600/1A and Vk > 250V is proposed
for 300-600/1A. Imag shall be 60mA @ Vk/2
Differential Core Abstract:
Abstract (20MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 400-600/1A and Vk > 250V is proposed
for 400-600/1A. Imag shall be 50mA @ Vk/2
Abstract (15MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 300-600/1A and Vk > 250V is proposed
for 300-600/1A. Imag shall be 60mA @ Vk/2
4.2.3

CTs for Overcurrent & Earth Fault Protection:


CT Ratio (for 20MVA Transformer):
400-600/1A
Type of relay: REJ 525 (ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.2.2 above)
Total burden
= Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required

=1.25 x 0.414 = 0.5175VA

Hence a standard burden rating of 15 VA is chosen for a Tap of 400A Tap and a
burden of 30 VA is chosen for a Tap of 600A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf

Iscc / Ipn

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For a Tap of 400A
Where,

Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

400A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf
=
Knalf x
Pb + Pi
Where,
Knalf

20

Pn

Nominal CT burden

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

1.5 (As recommended by Manufacturer)

12 x 1.5

1.5 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

= 15 VA

15 + 1.5
Koalf

20 x
0.414 + 1.5

=
Iscc / Ipn =
=

172.41
31500 / 400
78.75

Koalf > Iscc / Ipn


Hence the selected CT with parameters 400 600 / 1, 5P20, 15VA is adequate.
For a Tap of 600A
Where,

Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

600A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
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Pn + Pi
Koalf

Knalf x
Pb + Pi

Where,
Knalf

20

Pn

Nominal CT burden

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

3 (As recommended by Manufacturer)

12 x 3

3 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

= 30 VA

15 + 3
Koalf

20 x
0.414 + 3

=
Iscc / Ipn =
=

105
31500 / 600
53

Koalf > Iscc / Ipn


Hence the selected CT with parameters 400 600 / 1, 5P20, 30VA is adequate.
CT Ratio (for 15MVA Transformer)
300-600/1A
Type of relay: REJ 525 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.2.2 above)
Total burden
= Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required
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Rev A

=1.25 x 0.414 = 0.5175VA


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ABB Transmission & Distribution LTD.


Hence a standard burden rating of 15 VA is chosen for a Tap of 400A Tap and a
burden of 30 VA is chosen for a Tap of 600A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf

Iscc / Ipn

For a Tap of 300A


Where,

Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

300A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf
=
Knalf x
Pb + Pi
Where,
Knalf

20

Pn

Nominal CT burden

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

1.5 (As recommended by Manufacturer)

12 x 1.5

1.5 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

= 15 VA

15 + 1.5
Koalf

20 x
0.414 + 1.5

=
Iscc / Ipn =
=

172.41
31500 / 300
105

Koalf > Iscc / Ipn


Hence the selected CT with parameters 300 600 / 1, 5P20, 15VA is adequate.
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ABB Transmission & Distribution LTD.


For a Tap of 600A
Where,

Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

600A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf
=
Knalf x
Pb + Pi
Where,
Knalf

20

Pn

Nominal CT burden

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

3 (As recommended by Manufacturer)

12 x 3

3 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

= 30 VA

15 + 3
Koalf

20 x
0.414 + 3

=
Iscc / Ipn =
=

105
31500 / 600
53

Koalf > Iscc / Ipn


Hence the selected CT with parameters 400 600 / 1, 5P20, 30VA is adequate.
Abstract (20MVA Transformer):
Therefore a CT of CL. 5P20,15VA is proposed for 400-600/1A and CL. 5P20,30VA is
proposed for 400-600/1A.
The same is as per the specification.
Abstract (15MVA Transformer):
Therefore a CT of CL. 5P20,15VA is proposed for 300-600/1A and CL. 5P20,30VA is
proposed for 300-600/1A.
The same is as per the specification.
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4.2.4

CTs for Bus Bar Protection


A CT of 2000/1A, 5P20, 15VA is proposed as calculated in 4.1.3 above.

4.3

33kV Bus-section Feeder

4.3.1

CTs for Metering


CT Ratio:
2000/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) type REF542 Plus
Burden of bay control unit

= 0.1 VA (Refer REF542 Plus catalogue)

Minimum length of cable


between CT and BCU
Size of cable

= 5 meters

Resistance of cable per


km at 20 deg C

= 7.41 Ohms (Refer Ducab cable catalogue)

= 2.5 sqmm

Resistance of cable at
= 7.41(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 8.429 ohm/km
Total resistance
= 2 x 8.429 x 5 / 1000
(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
= 0.08429 VA
Total burden

= Total burden of the BCU + Burden due to lead


resistance
= 0.1 + 0.08429
= 0.18429 VA

Considering 25% future margin


Total burden required

=1.25 x 0.18429 = 0.23 VA

Hence a standard burden rating of 15 VA is chosen.


The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five(5) as per the
specification requirements.
Therefore a CT of 2000/1A, CL. 0.5FS5, 15VA is proposed.
Abstract:
Therefore a CT of CL. 0.5,15VA is proposed for 2000/1A .The CTs are with a factor of
safety less than or equal to 5.
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ABB Transmission & Distribution LTD.


4.3.2

CTs for Overcurrent & Earth Fault Protection:


CT Ratio:
2000/1A
Type of relay: REJ 525 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.2.2 above)
Total burden
= Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required

=1.25 x 0.414 = 0.5175 VA

Hence a standard burden rating of 15 VA is chosen.


The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
Therefore a CT of 2000/1A, CL. 5P20, 15VA is proposed.
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf
Where,

Iscc / Ipn
Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

2000A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf

Knalf x
Pb + Pi

Where,
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

9Ohm (As confirmed by the Manufacturer)

Rct

Doc-No:G1408-AA-2030-J-0-102
Rev A

= 15 VA

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ABB Transmission & Distribution LTD.

Pb

12 x 9

9 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA
15 + 9

Koalf

20 x
0.414 + 9

=
Iscc / Ipn =
=

51
31500 / 2000
15.75

Koalf > Iscc / Ipn


Hence the selected CT with parameters 2000 / 1, 5P20, 15VA is adequate.
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 2000/1A.
The same is as per the specification.
4.3.3

CTs for Bus Bar Protection:


A CT of 2000/1A, 5P20, 15VA is proposed as calculated in 4.1.3 above.

4.4

33kV Over Head Line(OHL) Feeder

4.4.1

CTs for Metering


CT Ratio:
600-1200/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) type REF542 Plus
Burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)
The BCU is mounted on the 33kV switchgear.
Minimum length of cable
between CT and BCU
Size of cable

= 5 meters

Resistance of cable per


km at 20 deg C

= 7.41 Ohms (Refer Ducab cable catalogue)

= 2.5 sqmm

Resistance of cable at
= 7.41(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 8.429 ohm/km

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Total resistance

= 2 x 8.429 x 5 / 1000

(Lead & Return conductors) = 0.08429


Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
Total burden

= 0.08429 VA
= Total burden of the BCU + Burden due to lead
resistance
= 0.1 + 0.08429
= 0.18429 VA

Considering 25% future margin


Total burden required

=1.25 x 0.18429 = 0.23 VA

Hence a standard burden rating of minimum 15 VA is chosen.


The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five (5) as per the
specification requirements.
Abstract:
Therefore a CT of CL. 0.5,15VA is proposed for 600-1200/1A and CL. 0.5,30VA is
proposed for 600-1200/1A.The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
4.4.2

CTs for Distance Protection:


CT Ratio:
600-1200 / 1A.
Type of relay: REL 316*4 (ABB make)
Knee Point Voltage Calculations:
Fault current rating of 33 kV switchgear

= 31.5 kA

Since the distance relay of type REL 316*4 and transformer differential relay of type
RET 316*4 works on the same principle, the knee point voltage formulae used for
transformer differential relay is applicable for distance relay also.
As per ESI Standard 48-3 the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If = fault current
N = Turns Ratio
Rct = CT secondary resistance
Rl = Lead resistance
For a Tap of 600A
Maximum fault current carrying capacity of 33 kV switchgear is 31.5 kA which can be
considered for knee point calculation.
If = 31500 Amps
N = 1/600
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Rct = 3 (As per Manufacturers Recommendations)
The distance relay is mounted on 33kV relay panel which is located in control room.
Minimum length of cable
between CT and relay
Size of cable
Resistance of cable per
km/phase at 20 deg C

= 30 meters
= 4 sqmm
= 4.61Ohms (Refer Ducab cable catalogue)

Resistance of cable at
= 4.61(1+0.00393 (55-20)) = 5.244 ohm/km
55 deg C, considering
temperature correction factor
Total resistance
= 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Therefore, substituting the above values in the formula for Vk,
VK = 31500* (1/600) * (3 + 0.314)
VK = 174V
Therefore a CT of 600-1200 /1A, CL. X, VK > 300V is proposed. The choice of using
the same shall be verified by the following recommendations:
Recommendations from Consultant/Client/Relay Manufacturers :
Further, the CT rated secondary voltage has to satisfy the following conditions:
Condition 1:
Faults close to the relay location
Vk If * (Isn / Ipn) * a* (Rct + Rl + Rr / Ir2)
Where,
If

Maximum primary fundamental frequency component

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Isn

Secondary Nominal CT current

Ipn

Primary Nominal CT current

Time constant for DC component

Kindly refer the Graph (Figure-1) Attached in Annexure 3 for the value of a.
For a 30ms DC Time constant, its value is 4.3 (for system frequency of 50
Hz).
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ABB Transmission & Distribution LTD.


Hence Vk 31500 * (1/600) * 4.3 * (3+ 0.314 + 0.2 / 12)
Vk 793V
We shall proceed with the Condition2 recommendations to confirm the usage
of maximum of Condition 1 and Condition 2 knee point values, as the
Recommended values for CT.
Condition 2:
Faults at Zone 1 reach
Vk Ifzone1 * (Isn / Ipn) * k * (Rct + Rl + Rr / Ir2)
Where,
Ifzone-1 =

Maximum primary fundamental frequency component

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Isn

Secondary Nominal CT current

Ipn

Primary Nominal CT current

Time constant for DC component

Kindly refer the Graph (Figure-2) Attached in Annexure 3 for the value of k.
For a 30ms DC Time constant, its value is 7.6 (for system frequency of 50
Hz).
Since the fault is at the End of Zone 1.The impedance of the Transmission line
shall come in play, hence the Fault current shall be reduced to a very low
value. Hence assuming the fault current is 75% of the Rated fault current of
the switchgear (the actual fault current shall be much less than this value).
The recommendations from Relay manufacturers show that the value of fault
current is in the range of 15 20kA only for a Zone 1 fault in a 33kV system.
Hence
I Ifzone-1 = 0.75 x 31500 = 23.625kA
Assuming the same as 24kA for Calculations, we get
Vk 24000* (1/600) * 7.6 * (3+ 0.314 + 0.2 / 12)
Vk 1068V
Since the Value calculated in Condition 2 is Greater than the one proposed by ESI
Standard and as calculated for Condition 1,we propose the usage of the value of CT
as calculated through Condition 2 as the final Recommended Value.
Therefore a CT of 600-1200/1A, CL. X, VK > 1068V is proposed.
For a Tap of 1200A
Vk as per ESI Recommendations is:
VK = 31500* (1/1200) * (6 + 0.314)
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ABB Transmission & Distribution LTD.


VK = 165V
Rct = 6Ohm (Assumed)
Therefore a CT of 600-1200 /1A, CL. X, VK > 300V is proposed.
Condition 1:
Faults close to the relay location
Vk If * (Isn / Ipn) * a* (Rct + Rl + Rr / Ir2)
Where,
If

Maximum primary fundamental frequency component

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Isn

Secondary Nominal CT current

Ipn

Primary Nominal CT current

Time constant for DC component

Kindly refer the Graph (Figure-1) Attached in Annexure 3 for the value of a.
For a 30ms DC Time constant, its value is 4.3 (for system frequency of 50
Hz).
Hence Vk 31500 * (1/1200) * 4.3 * (6+ 0.314 + 0.2 / 12)
Vk 735V
We shall proceed with the Condition2 recommendations to confirm the usage
of maximum of Condition 1 and Condition 2 knee point values, as the
Recommended values for CT.
Condition 2:
Faults at Zone 1 reach
Vk Ifzone1 * (Isn / Ipn) * k * (Rct + Rl + Rr / Ir2)
Where,
Ifzone-1 =

Maximum primary fundamental frequency component

Rct

CT secondary resistance

Rl

Lead resistance

Rr

Relay burden

Ir

Nominal relay current

Isn

Secondary Nominal CT current

Ipn

Primary Nominal CT current

Time constant for DC component

Kindly refer the Graph (Figure-2) Attached in Annexure 3 for the value of k.
For a 30ms DC Time constant, its value is 7.6 (for system frequency of 50
Hz).
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ABB Transmission & Distribution LTD.


Since the fault is at the End of Zone 1.The impedance of the Transmission line
shall come in play, hence the Fault current shall be reduced to a very low
value. Hence assuming the fault current is 75% of the Rated fault current of
the switchgear (the actual fault current shall be much less than this value).
The recommendations from Relay manufacturers show that the value of fault
current is in the range of 15 20kA only for a Zone 1 fault in a 33kV system.
Hence
I Ifzone-1 = 0.75 x 31500 = 23.625kA
Assuming the same as 24kA for Calculations, we get
Vk 24000* (1/1200) * 7.6 * (6+ 0.314 + 0.2 / 12)
Vk 990V
Since the Value calculated in Condition 2 is Greater than the one proposed by ESI
Standard and as calculated for Condition 1,we propose the usage of the value of CT
as calculated through Condition 2 as the final Recommended Value.
Therefore a CT of 600-1200/1A, CL. X, VK > 990V is proposed.
Abstract
Therefore a CT of CL. X, Vk > 1068V is proposed for 600-1200/1A and CL. X, Vk >
990V is proposed for 600-1200/1A.
4.4.3

CTs for Overcurrent & Earth Fault Protection:


CT Ratio:
600-1200/1A
Type of relay: REJ 527 and SPAS348C3 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay

= 0.2VA(Refer relay catalogue)

Lead burden
Total burden

= 0.314VA (As calculated in 4.4.2 above)


= Burden of the relay + Burden due to lead
resistance
= 0.2 + 0.314
= 0.514 VA

Considering 25% future margin


Total burden required

=1.25 x 0.514 = 0.6425VA

Hence a standard burden rating of 15 VA is chosen for a 600A Tap and a burden of
30VA is chosen for a Tap of 1200A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
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ABB Transmission & Distribution LTD.


Koalf
Where,

Iscc / Ipn
Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

600A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf
=
Knalf x
Pb + Pi
Where,
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

3 Ohm (as per manufacturers recommendations)

12 x 3

3 VA

Total connected burden

Pr + PL

0.2 + 0.314

0.514 VA

Rct

Pb

= 15 VA

15 + 3
Koalf

20 x
0.514 + 3

=
Iscc / Ipn =
=

102.44
31500 / 600
52.5

Koalf > Iscc / Ipn


Hence the selected CT with parameters 600 1200 / 1, 5P20, 15VA is adequate.
For a Tap of 1200A
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

6 Ohm (Assumed)

Rct

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Rev A

= 30 VA

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ABB Transmission & Distribution LTD.

Pb

12 x 6

6 VA

Total connected burden

Pr + PL

0.2 + 0.314

0.514 VA
15 + 6

Koalf

20 x
0.514 + 6

=
Iscc / Ipn =
=

65
31500 / 1200
27

Koalf > Iscc / Ipn


Hence the selected CT with parameters 600 1200 / 1, 5P20, 30VA is adequate.
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 600-1200/1A and CL. 5P20, 30VA
is proposed for 600-1200/1A.
The same is as per the specification.
4.4.4

CTs for Bus Bar Protection:


A CT of 2000/1A, 5P20, 15VA is proposed as calculated in 4.1.3 above.

4.4.5

CTs for Sensitive Earth Fault Protection:


CT Ratio:
Ratio is considered as 600-1200/1A
Type of relay: SPAJ 111C ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.4.2 above)
Total burden
= Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required

=1.25 x 0.414 = 0.5175 VA

Hence a standard burden rating of 15 VA is chosen for a Tap of 600A and 30VA is
chosen for a Tap of 1200A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.

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ABB Transmission & Distribution LTD.


For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf
Where,

Iscc / Ipn
Ipn

CT primary nominal current

Iscc

max. symmetrical short circuit current =

Koalf

Operating accuracy limiting factor

600A
31.5kA

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf
=
Knalf x
Pb + Pi
Where,
Knalf
=
20
Pn

Nominal CT burden

Pi

Internal CT burden

V*I

(I * Rct) * I

I2 * Rct

3Ohm (As confirmed by Manufacturer)

12 x 3

3 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA

Rct

Pb

= 15 VA

15 + 3
Koalf

20 x
0.414 + 3

=
Iscc / Ipn =
=

105.448
31500 / 600
52.5

Koalf > Iscc / Ipn


Hence the selected CT with parameters 600 - 1200 / 1, 5P20, 15VA is adequate.
For a Tap of 1200A
Pn

Nominal CT burden

Knalf

20

Pi

Internal CT burden

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= 30 VA

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ABB Transmission & Distribution LTD.

Rct

Pb

V*I

(I * Rct) * I

I2 * Rct

6 Ohm (as per manufacturers recommendations)

12 x 6

6 VA

Total connected burden

Pr + PL

0.1 + 0.314

0.414 VA
15 + 6

Koalf

20 x
0.414 + 6

=
Iscc / Ipn =
=

65
31500 / 1200
27

Koalf > Iscc / Ipn


Hence the selected CT with parameters 600 1200 / 1, 5P20, 30VA is adequate
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 600-1200/1A and CL. 5P20, 30VA
is proposed for 600-1200/1A.
The same is as per the specification.
5.0

VT SIZING CALCULATIONS
The VTs considered are as follows:
Line VT:
The devices connected on winding 1 of line VTs are BCU, synchronising devices and
Voltage Transducer.
The burden of the same are as given below:
BCU:
Voltage Transducers:
Synchronising devices:
Total

0.25VA
2VA max.
25VA

2VA Maximum Considered


2VA Maximum Considered
25VA Maximum Considered
29 VA max.

The devices connected on winding 2 of line VTs are various relays. The maximum
burden for the same is 10VA.
The devices connected on winding 3 of line VTs are Directional O/C relay.
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The burden of the same are as given below:
Directional O/C relay:
(Only for OHL lines)

0.2VA

2 VA Maximum Considered

Hence the VT considered for line is of following parameters:


33kV/3 / 110V /3 / 110V / 3 / 110V / 3

Winding 1
Winding 2
Winding 3

50VA , 0.5S
50VA , 3P
50VA , 3P

Bus VT
The devices connected on winding 1 of line VTs are BCU, synchronising devices and
Voltage Transducer.
The burden of the same are as given below:
BCU:
Voltage Transducers:
Synchronising devices:

0.25 VA
2 VA
25 VA

2VA Maximum Considered


2VA Maximum Considered
25VA Maximum Considered

Total

29 VA max.

The devices connected on winding 2 of line VTs are various relays. The maximum
burden for the same is 10VA.
Hence to standardise the parameters of VT, following parameters are
considered.
33kV/3 / 110V /3 / 110V / 3 / 110V / 3

6.0

Winding 1
Winding 2
Winding 3

50VA , 0.5S
50VA , 3P
50VA , 3P

CONCLUSION
The CT/VT parameters recommended are as calculated above. The Manufacturer
has confirmed the values at the Principle/Usage Tap.

7.0

SUMMARY OF CURRENT TRANSFORMERS


The Summary of the Current transformers for all the sub-stations is given in Annexure 1.

8.0

SUMMARY OF VOLTAGE TRANSFORMERS


The Summary of the Voltage transformers for all the sub-stations is given in Annexure 2.

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