Académique Documents
Professionnel Documents
Culture Documents
Cosmetics GMP
Checklist for Self Assessment
The German Cosmetic, Toiletry, Perfumery and Detergent
Association
Published by
The German Cosmetic, Toiletry, Perfumery and Detergent Association
Mainzer Landstrae 55
60329 Frankfurt am Main
Telefax: 069 237631
Email: info@ikw.org
www.ikw.org
2nd edition July 2009
Foreword
IKW has already published guidelines for the manufacturing of cosmetic products for many
years, together with a checklist for self-assessment based on them. Since 2007 an
international standard ISO 22716 on Cosmetics GMP has been available, which was
published in a German translation in 2008. The standard as well as the former IKW Guideline
on Cosmetics GMP are especially adapted to the cosmetic industry and permit an
implementation in co-ordination with specific corporate needs and rules.
Current cosmetics legislation provides both in Germany and in the EU amongst other things
for the manufacturing of cosmetic products taking into account cosmetics good
manufacturing practices (GMP = Good Manufacturing Practices). The manufacturers of
cosmetic products meet these statutory requirements if they manufacture their products in
accordance with the above-mentioned guidelines. In future the next amendment to
cosmetics legislation will expressly refer to the standard DIN EN ISO 22716 in a European
regulation which will hence obtain a high relevance as state of the art.
The Working Group Cosmetics GMP of IKW has revised the already existing Checklist for
Self-Assessment and oriented it towards the new standard. This Checklist can simplify
necessary self-controls for manufacturers of cosmetic products through the completeness
and effectiveness of corporate Cosmetics GMP rules in their plants.
In this way the Checklist is to provide orientation but should not represent a tick-off list. It
possibly needs to be adjusted to the company and the processed products. It is also
designed as an honest self-assessment, not for disclosure to third parties. By way of
evidence for compliance with the provisions vis a vis third parties such as public authorities
or customers, a document can be used which is attached as an annex.
The German Cosmetic, Toiletry, Perfumery
and Detergent Association
Frankfurt am Main, July 2009
This document does not give dispensation in any case from the obligation to comply with statutory provisions.
The document was prepared with great care. Nonetheless, the authors and IKW do not take over any liability
for the accuracy of the information, indications, recommendations or possible printing errors. It is therefore
not possible to derive any claims against the authors or against IKW concerning any consequences thereof.
This does not apply if damage has been caused intentionally or grossly negligently by IKW or its vicarious
agents.
IKW 2009. The brochure can be adjusted to internal corporate needs. Any cuts and amendments compared
to the original version submitted by IKW are made under the sole responsibility of the persons making such
cuts and amendments. The Foreword is an integral part of the Checklist.
Cosmetics GMP
Checklist for Self Assessment
Assessed area:
Company:
Address:
Plant / Department:
Responsible Persons:
Head of Manufacturing
Conducted by:
Date:
Cosmetics GMP
Checklist for Self Assessment
Table of Contents
1) Scope of application (to be taken from standard DIN EN ISO 22716 and / or the
separate print of IKW, without questions in this Checklist)
2) Terms and definitions (to be taken from standard DIN EN ISO 22716 and / or the
separate print of IKW, without questions in this checklist)
3) Personnel
4) Premises / manufacturing plant
5) Equipment
6) Raw materials and packaging materials
7) Production
8) Finished products
9) Quality control laboratory
10) Treatment of product that is out of specification
11) Waste
12) Subcontracting / Services and contract manufacturing
13) Deviations
14) Complaints and recalls
15) Change control
16) Internal audit
17) Documentation
I
II Order form for this brochure as PDF file Cosmetics GMP Checklist for SelfAssessment
The basis for the content of this Checklist is the standard special print Cosmetics
GMP Standard DIN EN ISO 22716; commented by IKW, to be obtained from Verlag
fr chemische industrie H. Ziolkowski GmbH, Beethoven Strae 16, 86150 Augsburg,
www.sofw.com or the original version of standard DIN EN ISO 22716 which can be
obtained from Beuth-Verlag in Berlin under www.beuth.de
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
3.
Personnel
3.1
3.2
Principle
Organisation
3.2.1
3.2.1.1
3.2.1.2
3.2.1.3
Organisation chart
Is an updated organisation
chart available, which is
comprehensible and
appropriate for the size of
the company and the
diversity of its products
Are adequate staffing levels
available according to the
respective production in the
individual fields of activity?
Does the organisation chart
show the independence of
the quality unit (quality
assurance / quality control)
from the other units of the
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
4
5
6
7
3.3
Key Responsibilities
3.3.1
Management
responsibilities
Is the organisation
supported by the top
management of the
company?
Does the responsibility for
the implementation of
Good Manufacturing
Practices lie with the top
3.3.1.1
3.3.1.2a
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
10
11
12
13
14
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
15
16
17
18
19
20
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
activities?
3.4
Training
3.4.1
3.4.2
21
3.4.2.1
22
3.4.2.2a
23
3.4.2.2b
24
3.4.2.2c
25
3.4.2.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
26
27
28
29
30
3.5
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
31
32
33
34
35
36
37
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
38
39
40
41
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
42
43
44
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
open products?
3.6
45
3.6a
46
3.6b
47
3.6c
4.
Premises /
Production Plan
4.1
Principle
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
48.
49
50
51
52
4.2
Types of Area
4.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
and toilets?
4.3
Space
4.3
4.4
Flow
4.4
4.5
55
4.5.1a
56
4.5.1b
57
4.5.1c
58
4.5.2
53
54
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
59
60
61
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
for the resistance of floors
and walls to corrosive
cleaning and sanitising
agents?
62
63
64
65
4.6
4.6
4.7
Lighting
4.7.1
4.7.2
Is lighting adequate?
Is lighting protected from
potential breakage?
4.8
Ventilation
4.8
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
screen, ventilation with
filter stages, no direct flow
of air onto the products )?
4.9
66
4.9.1a
67
4.9.1b
68
4.9.1c
Is pipework designed in
such a way that in the event
of leakage there can be no
contamination of plants,
materials, cosmetic
products, etc?
Is pipework designed in
such a way that
condensation does not
contaminate plants,
materials, cosmetic
products, etc?
Is pipework designed in
such a way that there can
be no contamination of
plants, materials, cosmetic
products, etc as a result of
drip of soil?
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
69
70
71
72
73
74
4.10
Cleaning and
Sanitisation
4.10.1
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
75
76
77
78
79
80
81
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
4.11
Maintenance
4.11
Is a corresponding
maintenance plan for
buildings, premises etc,
available? Are the measures
documented?
4.12
Consumables
4.12
Is it ensured that
consumables (lubricants,
cleaning wipes, auxiliaries
) do not have an adverse
effect on the cosmetic
products?
4.13
Pest Control
84
4.13.1
85
4.13.2
86
4.13.3
82
83
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
measures in the outdoor
area which prevent
harbouring or the advance
of pests (trees very close to
the buildings as well as
waste containers, etc)?
5.
Equipment
5.1
5.2
Principle
Equipment Design
87
5.2.1
88
5.2.2
89
5.2.2
90
5.2.3
91
5.2.3
Is contamination of the
product prevented by the
equipment and plants?
Are the containers of bulk
and intermediate products
closed?
Are the products protected
from moisture, dust and
contaminants?
Are transfer hoses and
accessories cleaned /
sanitised and then dried?
Are transfer hoses and
accessories protected in a
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
92
5.3
Installation
93
5.3.1
94
5.3.2
95
5.3.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
96
5.4
Calibration
97
5.4.1
98
5.4.2
99
5.4.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
100
101
102
5.5
Cleaning and
Sanitisation
5.5.1
Is there an appropriate
cleaning and, if necessary,
sanitisation programme for
all equipment / devices and
plants?
Are CIP / SIP procedures
applied for plant cleaning?
(cleaning in place,
sanitisation in place)
Have cleaning and sanitising
agents been specified?
Has the effectiveness of the
defined cleaning and
sanitising agents been
confirmed?
103
104
5.5.2
105
5.5.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
106
107
108
109
5.6
Maintenance
109
5.6.1
110
5.6.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
111
112
113
114
5.7
Consumables
5.7
5.8
Authorisations
5.8
5.9
Backup Systems /
Redundancies
5.9
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
systems (backup) available
to continue the processes in
the event of a failure or
breakdown?
6.
6.1
Principle
6.1
115
6.1a
116
6.1b
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
117
6.2
Purchasing
118
6.2.a.a
119
6.2.a.b
120
6.2b
Is there a process to
evaluate and select
appropriate suppliers /
producers of materials?
Is the process for the
evaluation and selection of
appropriate materials
suppliers / producers
applied in a reliable
manner?
Are there any agreements
with the supplier / producer
which define, for instance,
the type of selection to be
conducted, the acceptance
criteria, actions in the case
of defect or modifications,
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
121
6.3
Receipt
122
6.3.1a
123
6.3.1b
124
6.3.2
125
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
126
127
128
6.4
Identification and
Status
6.4.1
129
130
6.4.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
131
132
133
134
135
6.5
Release
136
6.5.1
137
6.5.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
133
139
140
141
6.6
Storage
142
6.6.1 / 6.6.2
143
6.6.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
144
145
146
147
148
149
150
6.7
Re-Evaluation
6.7
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
to re-evaluate and assess
the materials after a defined
period of storage?
6.8
151
6.8.1
152
6.8.2a
153
6.8.2b
154
6.8.3
155
6.8.4
156
6.8.5
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
157
158
7.
Production
7.1
7.2
Principle
Bulk Production
Procedures
7.2.1
Availability of Relevant
Documents
Is each stage of bulk
manufacturing operations
documented in the
production record?
Does the manufacturing
documentation include:
- the equipment / plant
used?
- the formula?
- the list of all raw materials
(including batch number
7.2.1.1
7.2.1.2
159
7.2.1.2a
1060
161
7.2.1.2b
7.2.1.2c
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
162
163
164
165
166
167
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
168
169
170
171
172
173
174
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
175
176
177
178
179
180
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
181
182
183
184
185
186
187
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
188
189
7.3
Packing Operations
7.3.1
Availability of Relevant
Documents
Is each stage of packaging
operations documented in
the manufacturing record?
Does the packaging
documentation include:
- the equipment / plant
used?
- the list of packaging
materials?
- a list of detailed packaging
operations (filling, closing,
labelling, coding)?
Start-Up Checks
7.3.1.1
7.3.1.2
190
7.3.1.2a
191
7.3.1.2b
192
7.3.1.2c
7.3.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
193
194
195
196
197
198
199
200
201
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
202
203
204
205
206
207
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
208
209
210
211
212
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
filling and labelling are
carried out during separate
periods of time?
213
214
215
216
217
8.
Finished Products
8.1
8.2
Principle
Release
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
adequately documented?
8.3
Storage
218
8.3.1
219
8.3.2
220
8.3.3
8.3.4
221
8.3.4a
222
8.3.4b
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
223
224
225
226
227
228
8.4
Shipment
229
8.4a
230
8.4b
8.5
Returns
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
231
232
233
234
235
236
9.
Quality Control
Laboratory
9.1
Principle
9.1.1
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
237
9.2
Test Methods
238
9.2.1
239
9.2.2
240
9.3
Acceptance Criteria
9.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
9.4
Results
241
9.4a
242
9.4b
243
9.4c
244
9.4d
245
9.5
Out-of-Specification
Results
9.5.1
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
246
247
9.6
248
239
250
251
9.6a
9.6b
9.6c
9.6d
252
253
254
9.6e
9.6f
- name?
- concentration or strength?
- expiration date?
- name and / or signature of
the person who prepared
it?
- opening date?
- storage conditions?
- labelling according
to the German
Hazardous
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
Substances
Ordinance?
255
9.7
Sampling
9.7.1
Is sampling performed by
authorised personnel?
Has the following been
defined for sampling:
- sampling method?
- equipment to be used?
- amounts to be taken?
- any precautions to be
observed to avoid
contamination or
deterioration?
- identification of sample?
- frequency of sampling?
Do the samples include for
clear traceability:
- name or identifying code
(material number)?
- batch numbers, own and
suppliers / manufacturing
numbers?
9.7.2
256
257
258
259
9.7.2a
9.7.2b
9.7.2c
9.7.2d
260
261
9.7.2e
9.7.2f
9.7.3
262
9.7.3a
263
9.7.3b
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
264
265
266
9.8
Retained Sample
267
9.8.1
268
9.8.2
269
9.8.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
270
271
272
10.
Treatment of
Products that are
Out of Specification
10.1
Rejected Finished
Products, Bulk
Products,. Raw
Materials and
Packaging Materials
10.1.1
Are investigations of
rejected finished products /
bulk products or raw
materials / packaging
materials performed by
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
273
10.2
Reprocessed Finished
Products and Bulk
Products
274
10.2.1
275
10.2.2
276
10.2.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
by authorised personnel
and are the corresponding
results reviewed in order to
verify the conformity with
the acceptance criteria?
11.
Wastes
11.1
Principle
11.1
11.2
Types of Waste
278
11.2a
279
11.2b
11.3
Flow
277
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
280
281
282
11.4
Containers
11.4
11.5
Disposal
284
11.5
285
11.5
283
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
monitored?
12.
Subcontracting /
Services and
Contract
Manufacturing
12.1
Principle
286
12.1a
287
12.1b
Are subcontracting /
services and contract
manufacturing defined in a
written contract?
Are the requirements
clearly defined in the
contract by the contract
giver?
288
12.2
Types of
Subcontracting
12.2
12.2a
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
289
290
291
292
293
294
295
296
297
298
299
200
201
12.3
Contract Giver
12.3.1
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
302
303
304
305
306
307
308
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
defined documents such as
specifications,
manufacturing rules etc)?
12.4
Contract Acceptor
12.4.1
309
12.4.1a
310
12.4.1b
311
12.4.1c
312
12.4.2a
313
12.4.2b
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
314
315
316
317
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
12.5
Contract
318
12.5.1
319
12.5.2
13.
Deviations
320
13.1
321
13.1
322
13.2
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
14.
Complaints and
Recalls
14.1
Principle
323
14.1.1
324
14.1.2a
325
14.1.2b
326
14.1.3
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
the event of contracted
operations between the
contract giver and contract
acceptor? (see 12.1)
327
14.2
Product Complaints
14.2.1
328
329
14.2.2
14.2.3
330
14.2.3a
331
14.2.3b
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
332
14.3
Product Recalls
333
14.3.1
334
14.3.2
335
14.3.3
336
14.3.4
337
14.3.5
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
15.
Change Control
338
15a
339
15b
340
15c
341
15d
342
16.
Internal Audit
16.1
16.2
Principle
Approach
16.2.1
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
343
344
345
16.3
Follow-Up
16.3
17.
Documentation
17.1
Principle
17.1.1
17.2
Types of Documents
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
346
17.3
347
17.3.1
348
17.3.2
349
17.3.3
17.3.3a
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
350
351
352
353
354
355
356
357
358
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
IKW Cosmetics Designation
GMP based on
ISO 22716
and where appropriate
state the reason for the
correction?
359
17.4
Revision
17.4
17.5
Archiving
360
17.5.1
361
17.5.2
362
17.5.3 / 17.5.4
Complied with
Partly
Not
Not applicable
Note
Reference
As a
whole
363
Complied with
Partly
Not
Not applicable
Note
Certificate
concerning the application of Good Manufacturing Practices for Cosmetic Products
(Cosmetics GMP) at the manufacturing of all products
It is hereby certified that in the plant all cosmetic products are
manufactured in accordance with the Guidelines on Good Manufacturing Practices
for Cosmetic Products (Cosmetics GMP).
Cosmetics GMP includes:
Personnel
Premises
Equipment
Raw materials and packaging materials
Production
Finished products
Quality control laboratory
Treatment of products that are out of specification
Wastes
Subcontracting / services and contract manufacturing
Deviations
Complaints and recalls
Change control
Internal audit
Documentation
Reference is made to the standard DIN EN ISO 22716 on Cosmetics GMP.
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