Académique Documents
Professionnel Documents
Culture Documents
PART - III
IMPORTANT POINTS FROM STANDARD API 936
Definitions
1.
eroding particles
testing:
Testing
of
refractory
refractory
piece
formed
within
an
Crushing
Strength:
(CCS)
measure
of
a refractory's ability to
10. Pre-wetting
(gunning):
technique
used
with
where a small quantity of water is mixed into the dry refractory before charging into
the gun to reduce rebound and dust, and to improve wetting of the
cement in the gunning operation.
11.Wet
gunning:
Pneumatic
placement
of
water) where flocculating agents and placement air are added at the nozzle.
Responsibilities
1.Owner
1. The owner shall prepare a detailed specification. The specification shall include the
following design details.
a) Lining products, thickness, method of application, and extent of coverage.
b) Anchor
materials,
geometry,
layout
and
and
dry-out
design temperature
procedures,
limits
and/or
unless
amended
frequency
as
applicable
for
contractor
to
ensure
compliance
with
job
(when
installed
by
gunning,
casting,
or hand/ram
packing shall be tested to ensure that they comply with specified physical property
requirements
6.Forming of Refractory Test Specimens
For cast installations, refractory shall be cast in the same manner as the installation. For
vibration cast installations, vibration shall
be
used
in
the
specimens.
a) For pump cast installations, refractory shall be poured into forms.
b) For hand packed installations, refractory shall be hand packed.
c) For gunned installations, refractory shall be gunned to produce a large panel.
7.Application Period
Refractory shall be applied within four months of the initial qualification tests.
8.Casting
A
mock-up
shall
be
prepared
by
procedure, and for each refractory being installed. Refractory cast in the mock-up shall be
cured for 12 hours minimum prior to stripping the forms. Heat-setting, plastic refractories
shall be allowed to air dry for a minimum of 24 hours followed by oven drying in a form
suitable for drying temperatures.
9.Oven dry:
hold for 12 hours minimum at 220F to 230F (104C
convection
to
110C)
in
forced
air,
Refractory installation
1. Refractory installation shall not begin until completion of welding, postweld heat
treatment, and pressure testing.Structural members, nozzle extensions, and other items
within the limits of the lining shall be wrapped with 1/8 in. (3 mm) thickness of a
nonabsorbent material to prevent moisture absorption from, or bonding to, the refractory
lining. The wrapping shall be taped smoothly into place.
2..Application Temperature
The temperature of the air and shell at the installation site shall be between 50F and
90F (10C and 32C).Temperature limits for refractory and mix water shall be in accordance
with the manufacturer's requirements. In the absence of manufacturer's mix temperature
limits, mix temperature shall be between 60F and 80F (15C and 27C). During dryout heating shall be controlled using temporary thermocouples
to
monitor
gas
temperatures throughout the lined area(s). Thermocouples shall be located within 1/2
in. (13 mm) of the refractory surface.
mixes
generally
have
low
rebound
loss,
patching or resurfacing brick or other refractories, have a strong internal bond, and exhibit
excellent adhesion or bond to the existing refractory lining. They find extensive use in basic
oxygen, electric arc and open hearth furnaces, among other applications.
6. Alkalies can effect the service life of refractory concretes. The furnace charge can give
off both alkalies (K 2O) and the fuel sulfur compounds (SO2) as vapors. These can
penetrate into the pores of the refractory concrete and react; their reaction products cool,
solidify, and expand, sometimes causing the hot face of the refractory to peel or shear away.
7. Binders The binders principally used in refractory concretes are calcium aluminates
cements.
8. Temperature stability of the aggregate determines the maximum service conditions
below approximately 2400
F (1320
0
F (1320
C),
binder purity also becomes a design factor. Generally, the low purity binder can be
used with proper aggregates up to 2700 F (1480 C), intermediate purity to 3000
0
0
0
(1650 C) and high purity to 3400 F (1870 C).
9.The
recommended
maximum
service
temperature
castable will be used in a clean, oxidizing atmosphere, such as is present when firing with
natural gas. The maximum service temperature is usually determined as the point above
which excessive shrinkage will take place. It is about 150-200 F (70-90 C) below the
actual softening point of the concrete.
10.Most normal weight refractory concretes will have less than 0.5 percent permanent
0
0
linear shrinkage after firing at 2000 F (1090 C).