Académique Documents
Professionnel Documents
Culture Documents
N-2921
ENGLISH
01 / 2011
Standardization
This Standard replaces and cancels its previous revision.
The CONTEC - Authoring Subcommittee provides guidance on the
interpretation of this Standard when questions arise regarding its contents. The
Department of PETROBRAS that uses this Standard is responsible for adopting
and applying the sections, subsections and enumerates thereof.
CONTEC
Comisso de Normalizao
Tcnica
SC - 11
Machines
Introduction
PETROBRAS Technical Standards are prepared by Working Groups - WG
(consisting specialized of Technical Collaborators from Company and its Subsidiaries), are
commented by Company Units and its Subsidiaries, are approved by the Authoring Subcommittees SCs (consisting of technicians from the same specialty, representing the various Company Units and
its Subsidiaries), and ratified by the Executive Nucleus (consisting of representatives of the Company
Units and its Subsidiaries). A PETROBRAS Technical Standard is subject to revision at any time by its
Authoring Subcommittee and shall be reviewed every 5 years to be revalidated, revised or cancelled.
PETROBRAS Technical Standards are prepared in accordance with PETROBRAS Technical
Standard N-1. For complete information about PETROBRAS Technical Standards see PETROBRAS
Technical Standards Catalog.
.
PROPERTY OF PETROBRAS
-PUBLIC-
N-2921
ENGLISH
01 / 2011
1 Scope
1.1 This Standard covers general purpose gear data sheets to be used in PETROBRAS designs.
1.2 This Standard shall be applied to supplies beginning from its issue date.
2 Normative References
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies..
PETROBRAS N-381 - Execution of Drawing and Other General Technical Documents;
PETROBRAS N-1521 - Identification of Industrial Equipment;
API STD 677:2006 - General Purpose Gear Units for Petroleum, Chemical, and Gas Industry
Services.
NOTE
For documents referred in this Standard and for which only the Portuguese version is
available, the PETROBRAS department that uses this Standard should be consulted for any
information required for the specific application.
3 Basic Considerations
3.1 The Annex A is the data sheet to be used to general purpose gear units, parallel shaft, according
to API STD 677:2006.
3.2 The Annex B is the data sheet to be used to general purpose gear units, bevel mounted,
according to API STD 677:2006.
3.3 These data sheets shall be attached to a Material Requisition (RM), to be considered a
purchasing document.
3.4 These data sheets shall be considered a lasting document of the equipment after they have been
fulfilled (as built) by the Manufacturer or Engineering Company.
3.5 The heading and footnotes shall be filled in accordance with PETROBRAS N-381.
3.6 The tag number of the equipment shall be written in an outstanding position as per
PETROBRAS N-1521.
-PUBLICNo.
CLIENT:
SHEET
of
JOB:
AREA:
TITLE:
INDEX OF REVISIONS
REV.
REV. 0
REV. A
REV. B
REV. C
REV. D
REV. E
REV. F
REV. G
REV. H
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX A - SHEET 01/05.
-PUBLICNo.
REV.
SHEET
of
TITLE:
APPLICABLE TO:
FOR:
MANUFACTURER:
SITE:
MODEL No.:
UNIT:
SERIAL No.:
SERVICE:
DRIVER TYPE:
No. REQUIRED:
DRIVEN EQUIPMENT:
PROPOSAL
PURCHASER
10
DRIVER POWER:
11
12
13
MAX. TORQUE :
14
15
16
AS BUILT
NORMAL:
MAX.:
RATED:
MAX.:
kg.m
kg.m;
rpm
MECHANICAL RATING:
kW
rpm
THERMAL RATING:
kW
rpm
INPUT:
SPECIFIED
NOMINAL
OUTPUT:
SPECIFIED
NOMINAL
m/sec
18
rpm
19
TRIP SPEED:
rpm
20
21
PIN/GEAR HARDNESS:
22
23
CW
CCW
24
CW
CCW
25
HS SHAFT END:
HYD. TAPER
26
27
LS SHAFT END:
28
ALLOWABLE:
17
(MIN.)
PINION
ACTUAL
CYLINDRICAL
TAPER
1-KEY
2-KEYS
PINION
kg
TAPER
HYD. TAPER
BREAKAWAY TORQUE:
2-KEYS
INTEGRAL PLANGE
GEAR
kg
kg.m
LOW
SPEED
CONSTRUCTION FEATURES
TYPE OF GEAR
31
32
INSTALLATION DATA
REDUCER
INCREASER
SINGLE STAGE
DOUBLE STAGE
SINGLE HELICAL
DOUBLE HELICAL
33
INDOOR
HEATED
UNDER ROOF
34
OUTDOOR
UNHEATED
PARTIAL SIDES
35
GRADE
MEZZANINE
NUMBER OF TEETH:
36
WINTERIZATION REQ'D
TROPICALIZATION REQ'D
GEAR RATIO:
37
ELECTRICAL AREA:
38
39
ELEVATIO
N
40
CLASS:
m;
41
GRP.:
OTHER
TEETH
DIV.:
dBA @
BAROMETER:
(kPa)
(BAR)
DRY BULB
WET BULB
PINION:
GEAR:
CENTER DISTANCE:
PINION:
FINISH:
(RA)
HELIX ANGLE:
NORMAL
43
MAXIMUM
44
MINIMUM
Deg
45
UNUSUAL CONDITIONS:
MANUFACTURING METHODS
mm
GEAR:
42
47
kg.m @
SHAFT
1-KEY
30
dBA @
WR REFERRED TO LS SHAFT:
CYLINDRICAL
EXTERNAL LOADS :
DUST
GEAR
29
46
GEAR:
NORMAL PRESS ANGLE:
Deg
mm ; PINION L/D:
; BACKLASH:
PINION
mm
GEAR
NOTES:
48
PINION TO SHAFT
INTEGRAL
SHRUNK-ON
49
GEAR TO SHAFT
INTEGRAL
SHRUNK-ON
50
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX A - SHEET 02/05.
-PUBLICNo.
REV.
SHEET
of
TITLE:
1
2
3
ADDITIONAL REQUIREMENTS
RADIAL BEARINGS
PINION
MOUNTING PLATES
GEAR FURNISHED WITH:
4
5
TYPE
BASEPLATE
SOLEPLATE
DIAMETER, mm
GROUT TYPE:
EPOXY
LENGTH, mm
OTHER:
7
8
LOADING, kPa
CLEARANCE (MIN-MAX), mm
PAINTING
SPAN, mm
10 MISCELLANEOUS
11
12
13
GEAR VENDOR
OTHER:
THRUST BEARINGS
LOCATION
GEAR VENDOR
OTHER:
MANUFACTURER
14
TYPE
15
SIZE
16
AREA, mm2
17
LOADING, kPa
18
VIBRATION DETECTORS
19
RATING, kPa
20 RADIAL
21
MANUFACTURER:
23
24
MANUFACTURER:
25
26
LOCATION:
27
MANUFACTURER:
28
ALARM:
22
TOTAL No.
COUPLINGS
MANUFACTURER
MODEL
CPLG. RATING, kW/ 100 rpm
ENCLOSURE:
CYLINDRICAL / 1-KEY
CYLINDRICAL / 2-KEYS
SHUTDOWN:
TAPERED / 1-KEY
29
TAPERED / 2-KEYS
30 AXIAL
TAPERED / KEYLESS
31
MANUFACTURER:
32
LOCATION:
GEAR CASING:
33
RADIAL BEARINGS:
34
No. REQUIRED:
MATERIALS
MANUFACTURER:
35
36
GEAR
SHUTDOWN:
THRUST BEARING(S):
TIME DELAY:
SECONDS
37
LOCATION:
38
MANUFACTURER:
39
ALARM:
40
SHUTDOWN:
OIL SEALS:
ENCLOSURE:
HS SHAFT:
LS SHAFT:
PINION(S):
HARDNESS
GEAR RIM(S):
HARDNESS
PIPING CONNECTIONS
SECONDS
41
No.
SIZE
TYPE
SERVICE
42 ACCELEROMETER
43
MANUFACTURER:
No. REQUIRED:
44
LOCATION:
CASING DRAIN
45
VENT
46
47 NOTES
CASING PURGE
NOTES
48
49
50
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX A - SHEET 03/05.
-PUBLICNo.
REV.
SHEET
of
TITLE:
INSTRUMENTS
LUBRICATION REQUIREMENTS
SELF-CONTAINED SPLASH
SYSTEM TYPE:
CIRCULATING
PRESSURIZED
THERMOMETERS:
THERMOCOUPLES:
OIL FLOW:
m/h
RESISTANCE
OIL PRESSURE:
kPa
8
9
LIQUID
11
kW
RESERVOIR:
10
CONTRACT DATA
12
13
PROGRESS REPORTS:
GEAR CASING
SEPARATE
mm
mm
WEIGHTS AND DIMENSIONS
NET WEIGHT:
14
GEAR:
kg
AUXILIARIES:
15
CONTRACT DATA
17
CONTRACT UNIT
18
EXPORT BOXING
19
DOMESTIC BOXING
20
21
22
ACCESSORIES
23
SPARES
kg
kg
16
kg
X
NOTES:
24
HIGH SPEED
25
COUPLING FURNISHED BY
26
COUPLING TYPE
27
28
COUPLING MANUFACTURER
29
COUPLING LUBRICATION
30
31
TAPER, mm/m
32
33
34
35
LOW SPEED
NOTES:
36
37
38
39
40
LUBRICATION REQUIREMENTS:
OIL SYSTEM FURNISHED BY:
GEAR VENDOR:
OTHER:
41
OIL VISC.:
42
LUBRICATION REQUIREMENTS
43
44
CAST IRON
STEEL
45
OIL COOLER:
WATER COOLED
AIR COOLED
46
HEATERS REQUIRED:
47
48
cP @ 40 C
cP @ 100 C
STEAM
DUPLEX FILTERS
49
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX A - SHEET 04/05.
-PUBLICNo.
REV.
SHEET
of
TITLE:
2
REQD
3
4
CLEANLINESS INSPECTION
ULTRASONIC INSPECTION
WELD INSPECTION
10
DISMANTLE-REASSEMBLY INSPECTION
11
CONTACT CHECK
12
13
14
15
16
17
19
20
21
23
24
25
27
28
LOG
SHOP INSPECTION
26
NOTES:
COUPLING INSTALLED
COUPLING HUBS WITH IDLERS
USE SHOP LUBE SYSTEM
29
30
31
32
33
RUNNING CLEARANCE
34
35
36
37
38
NOTES:
39
40
41
42
43
44
45
46
47
48
49
50
51
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX A - SHEET 05/05.
-PUBLICNo.
CLIENT:
SHEET
of
JOB:
AREA:
TITLE:
INDEX OF REVISIONS
REV.
REV. 0
REV. A
REV. B
REV. C
REV. D
REV. E
REV. F
REV. G
REV. H
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX B - SHEET 01/04.
-PUBLICNo.
REV.
SHEET
of
TITLE:
APPLICABLE TO:
FOR:
MANUFACTURER:
SITE:
MODEL No.:
UNIT:
SERIAL No.:
SERVICE:
DRIVER TYPE:
No. REQUIRED:
DRIVEN EQUIPMENT:
PROPOSAL
11
12
13
MAX. TORQUE:
14
16
AS BUILT
10
15
PURCHASER
NORMAL:
MAX.:
RATED:
MAX.:
kW
kg.m
kg.m;
rpm
MECHANICAL RATING:
kW
rpm
THERMAL RATING:
kW
rpm
kW
MECHANICAL EFFICIENCY:
INPUT:
SPECIFIED
NOMINAL
OUTPUT:
SPECIFIED
NOMINAL
m/sec
17
18
rpm
19
TRIP SPEED:
rpm
kg
20
21
PIN/GEAR HARDNESS:
22
23
CW
CCW
24
CW
CCW
25
HS SHAFT END:
26
27
LS SHAFT END:
28
(MIN.)
ALLOWABLE:
TANGENTIAL LOAD, Wt :
ACTUAL
ALLOWABLE
MATERIAL INDEX NUMBER:
CYLINDRICAL
TAPER / KEYED
1-KEY
2-KEYS
PINION
kg
TAPER / KEYED
WR REFERRED TO LS SHAFT:
1-KEY
2-KEYS
BREAKAWAY TORQUE:
EXTERNAL LOADS:
30
GEAR
INSTALLATION DATA
TYPE OF GEAR
33
INDOOR
HEATED
UNDER PROOF
34
OUTDOOR
UNHEATED
PARTIAL SIDES
35
GRADE
MEZZANINE
WINTERIZATION REQ'D
kg.m
N.m
ELECTRICAL AREA:
CLASS:
38
39
ELEVATION
40
41
INCREASER
SINGLE STAGE
DOUBLE STAGE
OTHER:
GRP.:
NUMBER OF TEETH:
DIV.:
m
BAROMETER:
PINION:
GEAR:
GEAR RATIO:
dBA @
m;
REDUCER
TEETH
TROPICALIZATION REQ'D
37
kPa abs
MOUNTING DISTANCE:
PINION:
(BAR)
DRY BULB
WET BULB
PINION:
HELIX ANGLE:
NORMAL
FACE WIDTH, F:
MAXIMUM
44
MINIMUM
45
UNUSUAL CONDITIONS:
MANUFACTURING METHODS
FUMES
NOTES:
GEAR:
43
DUST
mm
GEAR:
(RA)
42
47
kg
CONSTRUCTION FEATURES
32
46
m
OVERHUNG
31
36
dBA @
STRADDLE
CYLINDRICAL
29
GEAR
Deg
mm ; PINION L/D:
BACKL..ASH:
PINION
mm
GEAR
48
49
PINION TO SHAFT
INTEGRAL
SHRUNK-ON
50
GEAR TO SHAFT
INTEGRAL
SHRUNK-ON
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX B - SHEET 02/04.
-PUBLICNo.
REV.
SHEET
of
TITLE:
1
2
3
4
5
ADDITIONAL REQUIREMENTS
PINION
GROUT TYPE:
MOUNTING FLANGES
EPOXY
TYPE
CLASS
OTHER:
REGISTER FIT
L10
HOURS
NOTES:
PAINTING
11 MISCELLANEOUS
THRUST BEARINGS
12
13
14
GEAR VENDOR
OTHER:
OTHER:
CLASS
17
B10
VIBRATION DETECTORS (3.4.5)
LOCATION:
23
24
INSTRUMENTS
COUPLINGS
MANUFACTURER
26
MODEL
27
28
THERMOMETERS:
CYLINDRICAL / 1-KEY
29
THERMOCOUPLES:
CYLINDRICAL / 2-KEYS
30
TAPERED / 1-KEY
TAPERED / 2-KEYS
32
GEAR
UP THRUST CAPACITY, N
No. REQUIRED:
25
31
PINION
HOURS
NOTES:
MANUFACTURER:
22
L10
20 ACCELEROMETER
21
GEAR
TYPE
16
18
PINION
MANUFACTURER
GEAR VENDOR
15
19
GEAR
MANUFACTURER
SOLEPLATE
10
RADIAL BEARINGS
MOUNTING PLATES
TAPERED / KEYLESS
33
MATERIALS
34
CONTRACT DATA
GEAR CASING:
35
RADIAL BEARINGS:
36
PROGRESS REPORTS:
THRUST BEARING(S):
OIL SEALS:
37
HS SHAFT:
LS SHAFT:
38
PINION(S):
HARDNESS:
GEAR RIM(S):
HARDNESS:
39
SHIPMENT
40
41
SPARES
PIPING CONNECTIONS
42 EXPORT BOXING
No.
43 DOMESTIC BOXING
SERVICE
46 ACCESSORIES
CASING DRAIN
47 NOTES:
VENT
48
CASING PURGE
49
SIZE
TYPE
NOTES:
50
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX B - SHEET 03/04.
-PUBLICNo.
REV.
SHEET
of
TITLE:
HIGH SPEED
LUBRICATION REQUIREMENTS
LOW SPEED
SYSTEM TYPE:
SELF-CONTAINED SPLASH
COUPLING FURNISHED BY
CIRCULATING
PRESSURIZED
COUPLING TYPE
COUPLING MANUFACTURER
COUPLING LUBRICATION
OIL FLOW:
OIL PRESSURE:
kPa
TAPER
kW
RESERVOIR
GEAR CASING
13
C
GP m/h
NOTES:
SEPARATE
mm
mm
14
NET WEIGHT:
GEAR
kg
AUXILIARIES
kg
15
LUBRICATION REQUIREMENTS
kg
16
kg
17
GEAR VENDOR
18
OIL VISC.:
19
LUBRICATION REQUIREMENTS
20
21
OTHER:
cP @ 40 C
MOTOR DRIVEN
CAST IRON
STEEL
23
OIL COOLER:
WATER COOLED
AIR COOLED
25
26
SHAFT DRIVEN
22
24
cP @ 100 C
HEADERS REQUIRED:
ELECTRIC WITH THERMOSTATS
STEAM
DUPLEX FILTERS:
27
RUNNING CLEARANCE
INSPECTIONS AND TESTS
28
REQD
29
LOG
OIL SYSTEM-CASING JOINT TIGHTNESS
30 SHOP INSPECTION
31 CLEANLINESS INSPECTION
NOTES:
34 ULTRASONIC INSPECTION
35 WELD INSPECTION
36 DISMANTLE-REASSEMBLY INSPECTION
37 CONTACT CHECK
38 CONTACT CHECK TAPE LIFT
39 BEARING VISUAL CHECK
40
COUPLING INSTALLED
48
49
50
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS N-2921 ANNEX B - SHEET 04/04.