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  • Design Calculations For Agitators

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    imrancenakk
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    Design calculations for slurry agitators

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    Design Calculations for Agitators

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    Design calculations for slurry agitators

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    667 vues5 pages

    Design Calculations For Agitators

    Transféré par

    imrancenakk
    Design calculations for slurry agitators

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 5

    12/30/2015

    DesignCalculationsforSlurryAgitators

    RAJENDRAKUNWAR
    AssociateVicePresidentProjectsatJSWSteelLimited

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    DesignCalculationsforSlurryAgitators
    Aug15,2015

    172views

    14Likes

    2Comments

    HiFriends,
    TodayIampresentingthegistofmytechnicalpaperon"Motorrating
    calculationsforslurrymixingagitatorsinAluminarefinery"whichhasbeen
    publishedrecentlyinaluminiumissueofthemagazine"Minerals&Metals
    Review"(page30and31inMMR,August2011issue).
    Invarioustechnicalforums,processexpertsaswellasequipmentmanufacturers
    haveopinedthatthedesignofagitatorsformixingbauxite,residueandhydrate
    inAluminarefineryiscomplicatedandtrickyissue.Inthispaper,wewilldiscuss
    thesubjectwithbriefdescriptionofinvolvedterminology,associateddesign
    parametersandmethodologywithsamplemotorratingcalculationsforthe
    slurrymixingagitatorofaPredesilicationtankofAluminarefinery.

    Methodtoarriveatmotorrating:
    Impellerpowerforslurrymixingagitatoriscalculatedusingfollowing
    https://www.linkedin.com/pulse/designcalculationsslurryagitatorsrajendrakunwar

    1/41

    12/30/2015

    DesignCalculationsforSlurryAgitators

    mathematicalrelations
    ImpellerPower,P=N**N3*D5/(16*104)h.p.
    WhereD=Diameterofimpellerinmeters,
    N=Revolutionperminuteforimpeller,
    N=Powernumberforimpellerand
    =Specificgravityofslurry.

    Samplecalculations:
    SimplifiedcalculationstoarriveatthemotorratingfortheagitatorofPre
    desilicationtankofaround3000m3grosscapacitywithrealisticassumptions
    havebeenpresentedbelow
    FluidHeightinTank,H=16mandDiameteroftank,D=14m
    Slurryvolumeintank=*D2*H/4=*(14)2*16/4=2463m3
    SolidconsistencyinSlurry=50%(w/w),Specificgravityofslurry,=1.602,
    Viscosityofslurry,=550cp
    AgitatorImpellerDiameter,D=33%oftankdiameter=14*33%m=4.62m

    https://www.linkedin.com/pulse/designcalculationsslurryagitatorsrajendrakunwar

    2/41

    12/30/2015

    DesignCalculationsforSlurryAgitators

    TipspeedofImpeller=290m/minute,DrivemotorRPM=1500rpm.
    GearBoxReductionRatio=75
    &there4AgitatorRPM,N=DriveMotorRPM/GearBoxReductionRatio=
    1500/75=20rpm
    FlowNumberN=0.56andPowerNumber,N=0.51(assumedfigures)
    &there4PumpingCapacity=N*N*D3m3/minute
    =0.56*20*(4.62)3=1104.44m3/min.=18.41m3/sec.
    AreaofTank=*D2=*(14)2/4=153.94m2
    BulkfluidVelocity=pumpingcapacity/areaoftank
    =1104.44/153.94=7.18m/min.=23.55ft./min.
    DegreeofAgitation=bulkfluidvelocity/6
    (For6ft/min.,degreeofagitation=1andDegreeofagitationvariesfrom0to10)
    =23.55/6=3.93~4
    AnnularArea=*(D2D2)/4
    WhereD=DiameteroftankandD=Diameterofimpellerinmeters.
    https://www.linkedin.com/pulse/designcalculationsslurryagitatorsrajendrakunwar

    3/41

    12/30/2015

    DesignCalculationsforSlurryAgitators

    =3.14*(142(4.622)/4=137.18m2
    Risingvelocityofparticles=pumpingcapacity/annulararea
    =1104.44/137.18=8.051m/min.=0.1342m/sec.
    TankTurnoverrate=Pumpingcapacity/tankcapacity
    =1104.44/2463=0.45times/min.
    PowerNumberN=0.51
    ShaftPower,P=N**(D)5*N3/(16*104)
    WhereN=Impellerpowerno.,D=Diameterofimpellerinmeters,
    ShaftRPM,N=revolutionsperminute
    &there4ShaftPower,P=0.51*1.602*(4.402)5*203/(16*104)=85.98h.p.
    TakingGearBoxEfficiency=80%andDriveMotorEfficiency=95%,
    Designmargin=1.15
    &there4DriveMotorRating=1.15*85.98/(0.80*0.95)=130h.p.=97.0kW.
    Thusthedrivemotorofabout100kWshallbeadequatefor
    successfuloperationofagitatorof3000m3capacityPredesilication
    WhatisLinkedIn?
    https://www.linkedin.com/pulse/designcalculationsslurryagitatorsrajendrakunwar

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    4/41

    12/30/2015

    DesignCalculationsforSlurryAgitators

    tankinAluminarefinery.

    Pulse
    RajendraKunwar
    DesignCalculationsforSlurry
    Agitators

    RAJENDRAKUNWAR

    2015wasatippingpointforsix
    technologiesthatwillchange
    theworld
    Writtenby
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    RAJENDRAKUNWAR

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