TERMINATING CABLES 6. TERMINATING CABLE. In this section, list of tools, materials and the method for cable termination are described, The list of applicable cable is shown in Table 6-1 Table 6-1 List of Applicable Cable Applicable Cable Connector Type Model Procedure# 50 Coaxial fori FINGP__|Cangle [INCTEOIRO) [Procedure 6-1 Cable for1ou FING |Cangie OOPTR-C-NC [Procedure 6-2 foriou [NCP [Cangie [TNGTS6(RO) [Procedure 6-3 for ou NP [Lange BOOPNR-GNG [Procedure 6-4 fr oou IP ___ [Straight BOOPNMC-NCG [Procedure 6-5 for ObU IP ___|Siaignt INa35(RO) [Procedure 66 8D Coaxial for DU FING |Cangie [INCTATIRO) [Procedure 67 Cable for OU INP [Lange INLP-ADFB(B) [Procedure 68 feroou INP [Straight INaT6(RO) [Procedure 6-9 Other Gables forpower supply [AMP [Housing & [AMP 1-178288-4 or [Procedure 6-10 jsocket contacts _|0x-3100S-04R for 120 ohms [D-sub [Crimping i [Procedure 6-11 jpalanced signal for auxiiany signal [D-sub [FighDensiy [Procedure 6-12 Notes 1 In 1#1 system, the difference between the No.1 channel IF cable length and the No.2 channel IF cable length should be within 100 m. (differential absolute delay time: within 500 ns) 2 When the N (Male) straight connector is attached to the IF cable, use of the TNC (Male) - N (Female) (NJ-TNCP-LA) L-angle adapter is needed to connect to the IDU. 3 Use shielded cables which are connected to the D-Sub/RJ-45 connector to suppress interference from affecting the signal and to reduce electromagnetic radiation which may interfere with other signal cables, ‘NWD-107460-0662 TERMINATING CABLES essary tools and materials are summarized in Table 6. Table 6-2 Tools and Materials List Name Remarks Knife IMeasure/Ruler [Cutter \Nipper File [Spanner (14 mm, 18 mim) |For IF coaxial connector [Torque spanner (14 mm, 15 mm, 16 mm) [Clearance gauge [come [Tweezers [Scissors 1568-4 |For power supply connector iTe-cD-11 12. |Hand Crimping Too! For D-Sub connector [re-co-112 lo9.88 999.0506 __|For D-Sub high density connector ‘NWD-107460-06E InstallationTERMINATING CABLES 63 6.1 5D Coaxial Cable Procedure 6-1 TNC-P Connector used for IDU IF IN]OUT {L-angle:TNC150(R0)) Outlines of parts [Applicable cable: SD-FB-E] Cable jacket Aluminum tape Connector body Clamp Clamp nut \ \ | Cir me | lo Braided wire Insulator + knife, cutter, nipper, tweezers, file, measure, Tools clearance gauge, etc. + spanner, torque spanner 14mm 1 Insertion of parts, remove of jacket of cable. (1). The clamp nut is inserted as shown, (2) Remove 8 mm of jacket only, Cable | (8mm) Clamp nut ut the jacket edge squarely. yin I . 3 uu Note Do not damage the braided wire. ‘NWD-107460-06ot TERMINATING CABLES + knife Tools + cutter + measure, ete. 2. Insertion of parts. (2). The clamp is inserted as shown, (2) Braided wire is tured back to clamp side, Clamp \ J Braided wire ‘Aluminum tape Center Conductor Insulator Defective example ‘The amount of the braid is not uniform. ‘NWD-107460-06E InstallationTERMINATING CABLES 65 3. Remove of braided wire, insulator. (2) The insulator and an aluminum tape are cut along an end face of tuned up braided wire. q * Alumindim tape Insulator a a Center conductor 11/00] 000 EO to oreo 11/1 iL ana Note Do not damage the braided wire and the center conductor. ‘NWD-107460-0666 TERMINATING CABLES (2) The braided wire is cut according to flange of clamp. 2 5 ) Canter conductor zz Fang ‘Auminum tape 5 5) Braided wi Center conductor + cutter + ripper Tools ‘NWD-107460-06E InstallationTERMINATING CABLES 4 Center conductor processing, (2) Remove of the center conductor as shown. (2) Chamfer the center conductor. Center conductor + ripper Tools + file, etc. Note Do not damage the center conductor.(burr, etc.) ‘NWD-107460-06os TERMINATING CABLES 5 Connector assembly (2) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center conductor must be inserted into the connector inner contact fingers. aff Fa comectrvody (2) Tighten the connection to the torque value of 9 to LI Nem (Refer to step (a) through ()). = fa Clamp nut (a) Hold of cable and connector body. ‘NWD-107460-06E InstallationTERMINATING CABLES 69 (b)_Tightening only of clamp nut by finger. * Keap the hold of the cable. Do not tun connector body. (c)_Hold of connector body by spanner. (d)_ Hold of cable Installation ‘NWD-107460-06TERMINATING CABLES (e) Set the torque spanner. Tightening only of clamp nut by torque spanner. Tightening the connection to the torque value of 9 to 11. N-m. a ERs" ammo Nm 14mm Notes 1 When inserting, do not put the chip which is braided wire inside the central conductor and the connector body. 2 Donot turn connector body, turn clamp nut attachment. + spanner (14 mm) Tools + torque spanner (14 mm) + clearance gauge, measure ‘NWD-107460-06E InstallationTERMINATING CABLES ont Procedure 6-2 TNC-P Connector used for IDU IF IN/OUT {L-angle: 300PTR-C-NC) Outlines of parts [Applicable cable: 5D-F8-£) Aluminum tape Commectorbody Parts A Parts B Cable jacket 5 ¢ Braided wire Insulator ee + knife, cutter, nipper, tweezers, file, comb, Tools measure, clearance gauge, elc. + spanner, torque spanner; 16 mm, 15 mm 1 Remove of Jacket of cable Remove 6.5 mm of Jacket only, exposing braided wire. \opesnm Note Do not damage the braided wire. + knife Tools + cutter + measure, ete. 2 The braided wires processing-1 (1) Fold the braided wire around jacket. (2) Remove 5.0 mm of insulator. (3) Remove all insulatoritape residue from the center conductor. ‘NWD-107460-06on TERMINATING CABLES Note Do not damage the center conductor. + cutter Tools + measure etc., 3. Insertion of parts Make the braided wire small and sharp at the front; Install parts B and parts A revolving as onto cable without damaging the braided wire. he i 4 The braided wires processing-2 (1). The braided wire should be straight and equally spaced by tweezers, (2) Fold the braided wire around parts A. Braided wire: ‘NWD-107460-06E InstallationTERMINATING CABLES ons (3) The braided wire is cut according to outer of parts A. © GE x + scissors Tools + ripper + tweezers 5 Center conductor processing Chamfer the center conductor at a 45° angle. Note Do not damage the center conductor. + cutter Tools + measure + file, etc, ‘NWD-107460-06TERMINATING CABLES 6 Connector assembly (2) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center 1 fingers. Tighten conductor must be inserted into the connector inner cor the connection to the torque value of 60 to 80 Ib-in (6.8 to 9.0 N-m), ree get} + a 60-80 Ib-in (68.3.0Nm) ALS =e (2) The gap of the connector body and clamp nut is confirmed. Gap: 0 to 0.5 mm Crh 00.0.5 mm. Notes 1 When inserting, do not put the chip which is braided wire inside the central conductor and the connector body. 2 Donot turn connector body, turn clamp nut attachment. + spanner (16 mm) Tools + torque spanner (15 mm) ‘NWD-107460-06E InstallationTERMINATING CABLES os Procedure 6-3 TNC-P Connector used for IDU IF IN]OUT {L-angle:TNC156(R0)) Outlines of parts [Applicable cable: 5D-FB-E} Cable jacket ‘Aluminum tape ‘Connector body x ‘Center conductor Braided‘wire insulator Clamp Clamp nut x i — e- + knife, cutter, nipper, tweezers, file, measure, Tools clearance gauge, etc. + spanner, torque spanner 12 mm, 16 mm. 1 Insertion of parts, remove of jacket of cable. (1). The clamp nut is inserted as shown, (2) Remove 8 mm 41 of jacket only. Cable 1 rg J “Cut the jacket edge squarely. Clamp nut (em st) jeu al Note Do not damage the braided wire. + knife Tools | + cutter + measure, ete. ‘NWD-107460-06TERMINATING CABLES 2. Insertion of parts. (1). The clamp is inserted as shown, (2) _ Braided wire is turned back to clamp side. Clamp Defective example The amount of the braid isnot uniform. ‘NWD-107460-06E InstallationTERMINATING CABLES oar 3 Remove of braided wire, insulator. (2) The insulator and an aluminum tape are cut along an end face of tuned up braided wire. Alminum tape Note Do not damage the braided wire and the center conductor. (2) The braided wire is eut according to flange of clamp. 2) Center conductor ‘Aluminum tape + cutter + ripper Tools Installation "NWD-107460-06ETERMINATING CABLES 4 Center conductor processing, (2) Remove of the center conductor as shown. (2) Chamfer the center conductor. Center conductor —7 Center conductor + ripper Tools + file, etc. Note Do not damage the center conductor.(burr, etc.) 5 Connector assembly (1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center conductor must be inserted into the connector inner contact fingers. \ Connector body ‘NWD-107460-06E InstallationTERMINATING CABLES 19 (2) Tighten the connection to the torque value of 10 Nm. jd Clamp nut {ZA ay Tamm TONm ‘6mm (3) Confirm the total length* of the connector. * total length :31.4 ~ 31.7 mm 31.4~31.7 mm Notes 1 When inserting, do not put the chip which is braided wire inside the central conductor and the connector body. 2 Donot turn connector body, turn clamp nut attachment. + spanner (16 mm) Tools + torque spanner (12 mm) Installation ‘NWD-107460-06TERMINATING CABLES Procedure 6-4 _N-P Connector used for ODU IF INJOUT (L-angle: 300PNR-C-NC) Outlines of parts [Applicable cable: §D-FB-E] Cable jacket Aluminum tape (Connector body) (Parts A) (Parts 8) PT) Clamp nut 0 Ethecsas Insulator 8 eréded wire + knife, cutter, nipper, tweezers, file, comb, Tools measure, clearance gauge, etc. + spanner, torque spanner; 16 mm,15 mm 1 Remove of Jacket of cable Remove 6.5 mm of Jacket only, exposing braided wire. Gol. sm Note Do not damage the braided wire. + knife Tools + cutter + measure, etc. 2 The braided wires processing-1 (1). Fold the braided wire around jacket. (2) Remove 5.0 mm of insulator. ‘NWD-107460-06E InstallationTERMINATING CABLES 21 Note: Do not damage the center conductor. + cutter Tools + measure etc., 3 Insertion of parts Make the braided wire small and sharp at the front; Install parts B and parts A revolving as onto cable without damaging the braided wire 4 The braided wires pro\ (1). The braided wire should be straight and equally spaced by tweezers, ‘NWD-107460-06TERMINATING CABLES (2) Fold the braided wire around parts A. ke Braided wire: (3) The braided wire is cut according to outer of parts A. © ‘(im Ss Tools + nipper + tweezers 5 Center conductor processing Chamfer the center conductor at a 45° angle. Note: Do not damage the center conductor. + cutter Tools + measure + file, etc. ‘NWD-107460-06E InstallationTERMINATING CABLES 623 6 Connector assembly (1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center conductor must be inserted into the connector inner contact fingers. Tighten the connection to the torque value of 60 to 80 Ib-in (6.8 to 9.0 Nim), 60-80 Ib-in (689.0 Nim) Sm SS (2) The gap of the connector body and clamp nut is confirmed. Gap: 0 to 0.5 mm ra 1 When inserting, do not put the chip which is braided wire inside the central conductor and the connector body 2 Donot turn connector body, turn clamp nut attachment. + spanner (16 mm) Tools | + torque spanner (18 mm) ‘NWD-107460-06TERMINATING CABLES Procedure 6-5 _N-P Connector used for ODU IF IOUT (Straight: 300PNM-C-NC) Outlines of parts [Applicable cable: 50-FB-E] Connector body Paris A Parts B (Clamp nut) Cable jacket Aluminum tape Braided wire insulator + knife, cutter, nipper, tweezers, file, comb, Tools measure, clearance gauge, etc. + spanner, torque spanner; 16 mm,15 mm. 1 Remove of Jacket of cable Remove 6.5 mm of Jacket only, exposing braided wire. Kf (Soph 65 mm Note Do not damage the braided wire. + knife Tools + cutter + measure, etc. 2 The braided wires processing-1 (2). Fold the braided wire around jacket. (2) Remove 5.0 mm of insulator, ‘NWD-107460-06E InstallationTERMINATING CABLES 625 Note: Do not damage the center conductor. + cutter Tools + measure etc., 3 Insertion of parts Make the braided wire small and sharp at the front; Install parts B and parts A revolving as onto cable without damaging the braided wire. A ' E | 4 The braided wires processing-2 (1). The braided wire should be straight and equally spaced by tweezers, ‘NWD-107460-06TERMINATING CABLES (2) Fold the braided wire around parts A. “ E il Braided “A (3) The braided wire is cut according to outer of parts A. ~© Am + scissors Tools + nipper + tweezers 5 Center conductor processing Chamfer the center conductor at a 45° angle. Note Do not damage the center conductor. ‘NWD-107460-06E InstallationTERMINATING CABLES oar + cutter Tools + measure + file, etc. 6 Connector assembly (1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center conductor must be inserted into the connector inner contact fingers. Tighten the connection to the torque value of 60 to 80 Ib-in (6.8 to 9.0 Nim). i AV 60-80 tb-in I | (68-9.0Nm) PAIS IA (2) The gap of the connector body and clamp nut is confirmed. Gap: 0 to 0.5 mm (|e 0 100.5mm Notes 4. When inserting, do not put the chip which is braided wire inside the central conductor and the connector body 2. — Donot turn connector body, turn clamp nut attachment. + spanner (16 mm) Tools + torque spanner (15 mm) ‘NWD-107460-06TERMINATING CABLES Procedure 6-6 _N-P Connector used for ODU IF INJOUT (Straight: N435(RO)) Outlines of parts [Applicable cable: 50-FB-E} Cable jacket Aluminum tape Washer Gasket Clamp Clamp2 Connector body Epes Center conductor + knife, cutter, nipper, tweezers, file, measure, Braided wire Insulator clamp nut Tools clearance gauge, etc. + spanner, torque spanner, 16 mm 1 _ Insertion of parts The clamp nut, the washer and the gasket are inserted in the cable. Cable Washer rl () x Clamp nut Gasket 2. Remove of jacket of cable, insertion of parts, (2) Remove 13 mm of jacket only. (2) The clamp1 is inserted as shown, CHa - (Clamp1) Note Do not damage the braided wire. + knife Tools + cutter + measure, ete. Installation ‘NWD-107460-06ETERMINATING CABLES 629 3. Center conductor processing (1) Braided wire is disentangled. Braided wires which became straight wires are turned back to clampl side. ‘The braided wires are cut according to step of clamp] ‘Stop of clampt Na tT (2) Remove of insulator and aluminum tape as shown without damaging the center conductor. (3) Remove of the center conductor as shown. = WW 00.0.5 mm Tools 2 Note Donot damage the center conductor. (burr etc.,) Tool + fle ‘NWD-107460-0630 TERMINATING CABLES 4 Connector assembly (1) The clamp? is inserted between the aluminum tape and the braided wire. Clamp2 \ (2) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center conductor must be inserted into the connector inner contact fingers. Tighten the connection to the torque value of 9 to 11 Nim. 16mm ott Nm fmm Notes 1 When inserting, do not put the chip which is braided wire inside the central conductor and the connector body. 2 Donot turn connector body, turn clamp nut attachment. ‘NWD-107460-06E InstallationTERMINATING CABLES ost (3) The gap of the connector body and clamp nut is confirmed. (*) Gap: 2.2 to 2.7 mm ¢ & = + spanner (16 mm) Tools + torque spanner (16 mm) + clearance gauge, measure Note Do not remove the connector body tightened up once. When removing, it is reworked from procedure 1 or a cable is exchanged. ‘NWD-107460-06on TERMINATING CABLES 6.2 8D Coaxial Cable Procedure 6-7 TNC-P Connector used for IDU IF IN/OUT (L-angle: TNC141(R0)) Outlines of parts [Applicable cable: 8D-FB-E] ‘Aluminum tape Connector body ; Cable jacket / Spacer Washer 2 Hr el Contact cord tube / Clamp nut clamp Insulator Braided wire + knife, cutter, nipper, tweezers, file, measure, Tools clearance gauge, etc. + spanner, torque spanner 16 mm Gable jacket Diameter over cable jacket Aor 6B OA: 1 mm 9B: 10 mm In case of cable type A (6A) 1 _ Insertion of parts and remove of jacket of cable. (1). The clamp nut, the washer are inserted in the cable. (2) Remove 9 to 10 mm of jacket only. Washer Clamp nut_—_// 10mm + knife Tools + cutter + measure, ete. Note Do not damage the braided wire. ‘NWD-107460-06E InstallationTERMINATING CABLES 6.33 2. Insertion of parts (2). The clamp are inserted in the cable. (2) The braided wire is expanded a little. The cord tube is inserted between the aluminum tape and the braided wire. Clamp Aluminum tape Braided wire a cord tube Tool + tweezers 3 Center conductor, braided wire and insulator processing. (1) After cord tube insertion, an aluminum tape and the insulator are cut along an end face. (2) Tuming back the braided wire in the clamp, it cuts off the part which comes out of the flange. (3) A central conductor is 6 to 7 mm from an end face. Cut it to become 6 to 7 mm when there are 7 mm or more. (4)_A point of a central conductor is chamfered. Flange of ciam —=——- End face Chamtering + cutter Tools + ripper + file ‘NWD-107460-06E34 TERMINATING CABLES Notes 1. Do not damage the braided wire. 2. Do not damage the center conductor. (brr ete.,) 4 Insertion of contact. (1) _A spacer is inserted in a central conductor and contact is inserted, Spacer <_—_ po He 3 Gap "0" Note During the contact, the spacer and the insulator there is no gap. Refer to [common procedure] cable type A & type B for the next procedure. In case of cable type B (6B) 1 Insertion of parts and remove of jacket of cable, sted in the cable. (1). The clamp nut, the washer are ins (2) Remove 13 to 14 mm of jacket only. Washer 113 -14 mm] Clamp nut Note Do not damage the braided wire. + knife Tools + cutter + measure, etc. ‘NWD-107460-06E InstallationTERMINATING CABLES 6.35 2. Insertion of parts (2). The clamp are inserted in the cable. (2) The braided wire is expanded a little. The cord tube is inserted between the aluminum tape and the braided wire. Refer to the position of the cord tube by step 3. ‘Aluminum tape ff [- wees sd 3 Center conductor, braided wire and insulator processing. Clamp Braided wire (2) After cord tube insertion, an aluminum tape and the insulator are cut along an end face. (2) Tuming back the braided wire in the clamp. (3) Accentral conductor is 6 to 7 mm from an end face. Cut it become 6 to 7 mm. when there are 7 mm or more. (4) A point of a central conductor is chamfered. (2mm) Flange of camp - *—— 4 End face Cord tube ~~ 4 Chamfering ——— * cutter Tools + ripper + file ‘NWD-107460-06ETERMINATING CABLES Notes 1. Please note the position of the cord tube. 2. Do not damage the braided wire. 3. Do not damage the center conductor (burr ete.) 4 Insertion of contact. (2) The clamp is moved to the cord tube side. (2) Cut off the braided wire which comes out of the flange. iH _ > CO 6-7 mm (3) spacer is inserted in a central conductor and contact is inserted. ‘Spacer Tee e <= Rao Contact ¢ el Note There must be no gap between the contact, the spacer and the cord tube. Refer to [common procedure] cable type A & type B for the next procedure. ‘ommon procedure] cable type A & type B 5 Connector assembly. ay Insert it until the cable assembly bumps inner connector. '\ comedy connactr body ‘NWD-107460-06E InstallationTERMINATING CABLES oa? (2) The washer and clamp nut are moved to the connector side, and it tightens. The tightening torque of the clamp nut is 8 t013 N-m. er eSied| 16mm Emm BSN Notes 1. When inserting, do not put the chip which is braided wire inside the central conductor and the connector body. 2, Donot turn connector body, turn clamp nut attachment. (3) The gap of the connector body and clamp nut is confirmed. * Gap: 2.1 ~ 2.45 mm (reference) Gap is refenece, tightening must not become insufficient. * Check point + spanner (16 mm) Tools + torque spanner (16 mm) + clearance gauge, measure Note Do not remove the connector body tightened up once. When removing, itis reworked from procedure 1 or a cable is ‘exchanged. ‘NWD-107460-0638 TERMINATING CABLES Procedure 6-8 N-PConnector used for ODU IF IN/OUT (L-angle: N-LP-8DFB(B)) 1 First fit the tying metal, washer and gasket on the cable, [Applicable cable: 80-FB-E} cable Gasket Washer, Tying Metal 2. Strip back the cable sheath, taking care not to damage the braided shield, and fit the clamp, clamp 4 ‘mm 3. Fold back the braided shield (separating the strands of the braid) and trim it, a Note Pay attention not to damage the plait. 4 Insert the ferrule, lo-fi I Ferrule 5 Fit the bushing, | ai | \ Bush ‘NWD-107460-06E InstallationTERMINATING CABLES 39 6 Cut the aluminum foil and inner insulator away along the bushing and retain the inner conductor, cr ll 7 Taper the edge of the center conductor using a file as shown in the enlarged view below, all Note Pay attention not to let protrusions and indents to occur. & Mount the contact onto the center conductor and mount the insulator onto the contact, Insulator Contact / nag LU] «85 L 9 Insert the cable into the shell, e_ | (al ‘NWD-107460-0640 TERMINATING CABLES 10 Tighten the of 4 to 10 Nm). 1g metal by wrench using the wrench points (Tighten with torque Less than 0.1 mm (Usually no gaps) Wrenett point ‘NWD-107460-06E InstallationTERMINATING CABLES oat Procedure 6-9 _N-P Connector used for ODU IF IOUT (Straight: N416(RO)) Outi 1es of parts [Applicable cable: 8D-FB-E] Cable jacket Aluminum tape Washer Gasket Clamp! Connector body ed oe inter conductor Braided‘wire insulator Clamp nut + knife, cutter, nipper, tweezers, file, measure, Tools clearance gauge, etc. + spanner, torque spanner; 16 mm 1 Insertion of parts ‘The clamp nut, the washer and the gasket are inserted in the cable. ptf 2 Remove of jacket of cable, insertion of parts, (1) Remove 11 mm of jacket only. (2). The clamp] is inserted as shown, cnt a-[D ttm (Clamp) Note Do not damage the braided wire. + knife Tools + cutter + measure, ete. ‘NWD-107460-0642 TERMINATING CABLES 3. Center conductor processing (1) Braided wire is disentangled. Braided wires which became straight wires are turned back to clamp1 side. ‘The braided wires are cut according to step of clamp] ‘Step of clamp! & ( 0 § (2) Remove of insulator and aluminum tape as shown without damaging the center conductor. (3) Remove of the center conductor as shown. — NW 1 to2mm — (6 mme1 + cutter + nipper Tools (4) Chamfer the center conductor. Cy Note Do not damage the center conductor.(burr ete.,) Tool + file ‘NWD-107460-06E InstallationTERMINATING CABLES 4s 4 Connector assembly (1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until stopped; the center conductor must be inserted into the connector inner contact fingers. Tighten the connection to the torque value of 9 to 1] N-m. Connector body ee - Ce Nay A 16mm Ot Nm 16mm Notes 1. When inserting, do not put the chip which is braided wire inside the central conductor and the connector body. 2. Donot turn connector body, turn clamp nut attachment. (2) The gap of the connector body and clamp nut is confirmed. (@) Gap: 0 mm ( Sal (Check point + spanner (16 mm) Tools + torque spanner (16 mm) + clearance gauge, measure Note Do not remove the connector body tightened up once. When removing, itis reworked from procedure 1 or a cable is, ‘exchanged. ‘NWD-107460-06