02250209-254 (r01) Sullair

PARTS LIST MANUAL
REMANUFACTURED PORTABLE AIR COMPRESSOR

1600H[A][F] TIERS 1, 2 & 3
[A] AFTERCOOLED MODELS
[F] FILTERED MODELS
CATERPILLAR TIER 3
PART NUMBER:
02250209-254 R01
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will VOID
its warranty!
KEEP FOR
FUTURE
REFERENCE
COPYRIGHT 2013 SULLAIR
The information in this manual is current

as of its publication date, and applies to:
From remanufacture date

June 2013 through present
This manual only applies to
remanufactured machines.
The Sullair Certified Remanufacturing Program

Thank you for your choice to invest in a quality remanufactured Sullair portable air compressor. Sullair Certified
REMAN is a factory authorized remanufacturing program for Sullair 1600H AF portable air compressors,
featuring genuine OEM parts, and product testing that meets the same high standards as new Sullair portable air
compressors. Sullair Certified REMAN begins with a Sullair used air compressor core that is fully disassembled.
Components are then inspected, cleaned, serviced or replaced. As the REMAN air compressor is assembled,
all parts must meet the same specifications as new.
The Difference Between Remanufactured and Rebuilt
The Sullair REMAN Program is not a repair, refurbish, rebuild or overhaul program where parts and components
are changed only when broken or unusable and may not meet the OEM performance and quality standards.
Sullair remanufactured parts must meet the same tolerances and specifications as brand new genuine Sullair
parts. A Sullair Certified REMAN compressor will perform like new, meeting the tough application demands you
expect from a reliable Sullair portable air compressor.
Your REMAN Compressor
Your fully remanufactured compressor has been disassembled down to its core components, which are
completely cleaned by using the best alternative cleaning methods identified for each component. All items then
receive detailed inspections to establish the criteria for either the replenishment of existing parts or replacement
with new genuine Sullair parts. The remanufacturing assembly process brings the compressor back together to
original technical specifications. The entire remanufactured product is then tested and inspected on multiple points
to the precise technical specifications expected of a Sullair air compressor.
How to identify your remanufactured machine:

In order to properly maintain or service your remanufactured compressor, you will
need to specify your particular model when contacting Sullair Service. For support
services, you will need to supply two identifiers for your compressor - your Serial
Number and the Bill of Materials (BOM).
This information can be found on the machines nameplate. The table below indicates
which type of machine you have based on the BOM number identification.
BOM Number*
02250209-888
Tier 1
02250209-890
Tier 1 w/cold wthr pkg
02250209-889
Tier 2
02250209-891
Tier 2 w/cold wthr pkg
02250207-760,
02250208-630,
02250210-025
Tier 3 SAE
02250208-809,
02250208-810,
02250210-026
Tier 3 SAE w/cold wthr pkg
Nameplate: See Figure 1-1 for the nameplates

location on the compressor.
TABLE OF CONTENTS
PAGE
SECTION
DESCRIPTION
PAGE
SECTION
DESCRIPTION
1.1
PROCEDURE FOR ORDERING PARTS
76
1.20
1.2
RECOMMENDED SPARE PARTS
RECEIVER TANK - AFTERCOOLED TIER 2 & 3
10
1.3
FRAME ASSEMBLY WITH ELECTRIC

BRAKES
80
1.21
FILTER CHECK ORIFICE
82
1.22
OIL FILL
16
1.4
ENGINE & COMPRESSOR - TIER 3
84
1.23
22
1.5
INLET VALVE
DISCHARGE SYSTEM - AFTERCOOLED

- TIER 1
24
1.6
INLET VALVE SUBASSEMBLY
88
1.24
RECEIVER TANK - AFTERCOOLED TIER 1
26
1.7
ENGINE AND COMPRESSOR - TIER 1
92
1.25
FUEL SYSTEM WITH FUEL COOLER
32
1.8
98
1.26
ELECTRICAL PARTS - TIER 3
38
1.9
AIR INLET - TIER 3
104
1.27
BATTERY QUICK-DISCONNECT
40
1.10
SA - TRANSDUCER MOUNTING PLATE TIER 2 & 3
106
1.28
ELECTRICAL & AIR PARTS ASSEMBLY TIER 3
42
1.11
AIR INLET - TIER 1 & 2
110
1.29
INSTRUMENT PANEL - TIER 2 & 3
46
1.12
SA - TRANSDUCER MOUNTING PLATE TIER 1
112
1.30
CONTROLLER - DUAL PRESSURE TIER 2 & 3
48
1.13
EXHAUST SYSTEM AFTERCOOLED &

FILTERED - TIER 3
116
1.31
MANIFOLD - DUAL PRESSURE TIER 2 & 3
50
1.14
EXHAUST SYSTEM AFTERCOOLED &

FILTERED - TIER 1 & 2
120
1.32
CONTROL LINES - TIER 2 & 3
52
1.15
COOLING SYSTEM AFTERCOOLED TIER 2 & 3
126
1.33
132
1.34
58
1.16
LOUVERS
ELECTRICAL & AIR PARTS ASSEMBLY TIER 1
60
1.17
COOLING SYSTEM AFTERCOOLED TIER 1
136
1.35
CONTROLLER - DUAL PRESSURE TIER 1
66
1.18
DISCHARGE SYSTEM - AFTERCOOLED

- TIER 2 & 3
138
1.36
MANIFOLD - DUAL PRESSURE - TIER 1
142
1.37
CONTROL LINES - TIER 1
70
1.19
WATER TRAP - AFTERCOOLED

FILTERED
146
1.38
152
1.39
CANOPY - AFTERCOOLED
TABLE OF CONTENTS (Continued)

PAGE
SECTION
160
1.40
166
1.41
DESCRIPTION
PAGE
SECTION
DESCRIPTION
ACOUSTICAL PANELS - AFTERCOOLED
172
1.42
BLOCK HEATER - TIER 3
DECAL LOCATIONS, DTQ
174
1.43
BLOCK HEATER - TIER 1 & 2
Parts List
1.1
PROCEDURE FOR ORDERING PARTS
Parts should be ordered from the nearest Sullair Representative or the

Representative from whom the compressor was purchased. If for any reason
parts cannot be obtained in this manner, contact the factory directly at the
address, phone numbers or fax numbers below.
When ordering parts always indicate the Serial Number of the compressor. This
can be obtained from the Bill of Lading for the compressor or from the Serial
Number Plate located on the compressor. See Figure 1-1: Serial Plate/Serial
Number Location.
The genuine Sullair service parts listed meet or exceed the demands of this
compressor. Use of replacement parts other than those approved by Sullair
may lead to hazardous conditions over which Sullair has no control. Such
conditions include, but are not limited to, bodily injury and compressor failure.
Figure 1-1: Serial Plate/ Serial Number Location
SULLAIR
3700 East Michigan Boulevard
Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
1600R(HAF) 02250209-254 R00
1.2
KEY
PART NO.
QTY
DESCRIPTION
NOTES
ELEMENTS
1
02250051-238
ELEMENT, PRIMARY FOR AIR FILTER NO.
02250051-239
ELEMENT, SECONDARY FOR AIR FILTER NO.
250034-082
ELEMENT, REPLACEMENT FILTER FOR SEPARATOR TANK
250031-850
ELEMENT, FLUID FILTER

KITS
250026-561
KIT, THERMOSTAT REPLACEMENT
02250112-531
KIT, INLET VALVE REPAIR KIT WITH SPRINGINGS
02250056-278
KIT, INLET VALVE REPAIR KIT WITHOUT SPRINGINGS
600893-001
KIT, SHAFT SEAL REPAIR
02250166-771
MANIFOLD REBUILD KIT - DUAL PRESSURE
10
02250166-772
MANIFOLD REBUILD KIT - SINGLE PRESSURE
11
02250166-773
RECIRCULATION SOLENOID REPAIR KIT
12
02250166-774
RUN/START SOLENOID REPAIR KIT
13
02250166-777
HI/LO SOLENOID REPAIR KIT
14
02250141-305
MODULE, AIR FILTER MONITORING
15
02250143-881
MODULE, AIR FILTER MONITORING
16
250018-262
KIT, MINIMUM PRESSURE CHECK VALVE REPAIR NO.

MISCELLANEOUS
17
02250159-102
SWITCH, REPLACEMENT HIGH TEMPERATURE SHUTDOWN 250 F
18
02250146-682
CONTROL RELAY
19
02250147-476
CONTROL BREAKER 50A
20
02250181-752
FRAME DRAIN HOLE PLUG
21
02250141-442
SENSOR, PRESSURE 225 PSIG 1-5V DC
22
02250161-276
SENSOR, AMBIENT TEMPERATURE
23
02250161-277
SENSOR, DISCHARGE TEMPERATURE
24
02250165-908
SENSOR, ENGINE COOLANT LEVEL
1600R(HAF) 02250209-254 R01
1.2
KEY
25
PART NO.
02250141-156
QTY
1
DESCRIPTION
NOTES
SENSOR, FUEL LEVEL

LUBRICATION
26
250030-757
LUBRICANT, AWF FLUID
27
250030-758
LUBRICANT, AWF FLUID
28
02250175-907
ENGINE OIL FILTER
29
02250175-908
FUEL FILTER (PRIMARY)
30
02250171-376
FUEL FILTER (SECONDARY)
1600R(HAF) 02250209-254 R01
1.3
FRAME ASSEMBLY WITH ELECTRIC BRAKES
02250174-140 R09 S1
1600R(HAF) 02250209-254 R01
10
1.3
02250174-140 R09 S2
1600R(HAF) 02250209-254 R01
11
1.3
02250174-140 R09 S3
1600R(HAF) 02250209-254 R01
12
1.3
KEY
PART NO.
QTY
DESCRIPTION
02250044-168
SUPPORT, FRAME SKIRT FRT 900XH-1900
02250044-169
SUPPORT, FRAME SKT REAR 900XH-1900
02250044-991
BAIL,LFT900/350 H1300-1600
02250054-443
AXLE, ELECTRIC BRAKE 77 TRCK X 62S.C
02250058-263
NUT, SHACKLE (DEXTER 6-7)
02250058-267
BOLT, SHACKLE (DEXTER 7-17)
02250095-866
CHAIN, ASSY 3/8 X 48 W/HOOK
02250095-867
COUPLING LINK, SAFETY CHAIN
02250120-356
CABLE, BRK 54 LG 600H-1900
10
02250152-265
TIRE, WHEEL ASSY 16.00*6
11
02250164-422
JACK, ASSY RECTR 750-1600
12
02250167-767
10
CHAIN, TETHER FRAME DRAIN PLUG
13
02250168-795
FRAME,900XH-1900C FULL CONT
14
02250169-024
DRWBR,1300-1900 (B) T3
15
02250173-460
PANEL, SKT SS FRT TRI 900XH-1900
16
02250173-461
PANEL, SKT SS TRI R 900XH-1900
17
02250173-462
PANEL, SKT CS TRI FRT 900XH-1900
18
02250173-463
PANEL, SKT CS TRI R 900XH-1900
19
02250181-753
10
PLUG, 2 X 1-3/16 SS/NITRILE
20
02250186-711
EQUALIZER, RUNNING GEAR
21
02250189-645
SWITCH, BREAKAWAY CABLE ACTUATED
22
02250189-686
SUPPORT, BRACKET BATT BREAKAWAY
23
02250201-360
COUPLING, CHAIN SAFETY
24
40116
BOLT, KEEPER (DEXTER 07-007-00)
25
40117
NUT, KEEPER (DEXTER 06-011-00)
26
41795
LEVER, HANDBRAKE
27
46260
PIN, YOKE
28
46261
EQUALIZER, 5 X 1-1/2 X 1/4

1600R(HAF) 02250209-254 R01
NOTES
13
1.3
KEY
PART NO.
QTY
DESCRIPTION
29
46262
YOKE, 5/16-24 THRD
30
46264
SPACER, LEVER ASSEMBLY
31
250009-878
ANGLE, HANGER ASSY MOUNTING CS
32
250009-879
ANGLE , HANGER ASSY MOUNTING SS
33
250028-680
ROD, THIRD 5/16-24 X 6 1/2
34
250028-681
SPACER, BREAK LEVER 250P
35
250029-097
EYE, LUNETTE 3 X 60,000# RIGID
36
408300-001
CLAMP, HOSE 9/16ID
37
408300-004
CLAMP, HOSE 7/8I.D.
38
825305-283
24
NUT, HEX F PLTD 5/16-18
39
825508-262
NUT, HEX LOCKING 1/2-13
40
825906-100
NUT, HEX METRIC M6 X 1.0
41
829106-250
CAPSCREW, HEX GR5 3/8-16 X 2 1/2
42
829108-325
43
829112-200
CAPSCREW, HEX GR5 3/4-10 X 2
44
829112-250
45
829116-200
CAPSCREW, HEX GR5 1-8 X 2
46
829306-025
SCREW, SOC ISO 4762 M6 X 25MM
47
829704-100
SCREW, HEX SER WASHER 1/4-20 X 1
48
829705-075
29
SCREW, HEX SER WASHER 5/16-18 X 3/4
49
834204-050
SCREW, TC-HEX 1/4-20 X 1/2
50
837808-125
24
WASHER, SPRING LOCK REG PLTD 1/2
51
837812-188
12
52
837816-250
WASHER, SPRING LOCK REG PLTD 1
53
838204-071
WASHER, PL-B REG PLTD 1/4
54
838208-112
30
WASHER, PL-B REG PLATED 1/2
55
838212-112
WASHER, PL-B REG PLATED 3/4
56
838806-160
WASHER, SPRINGING LOCK-METRIC PLATED M6

1600R(HAF) 02250209-254 R01
NOTES
14
1.3
KEY
PART NO.
QTY
DESCRIPTION
57
868205-195
NUT, HX JAM RH PLATED 5/16-24
58
871025-014
GROMMET, RUBBER 7/8X5/8X1/4
59
875605-075
27
CAPSCREW, HEX GR5 5/16-18 X 3/4 ADH
60
875608-050
CAPSCREW, HX GR5 1/2-13 X 1/2 ADH
61
875608-150
22
CAPSCREW, HX GR5 1/2-13 X 1 1/2 PLT
62
875610-075
16
CAPSCREW, HEX GR5 5/8-11 X 3/4 ADH
NOTES
NOTES:
A1: TORQUE BOLTS TO 483FT/LBS.
A2: TORQUE BOLTS TO 201FT/LBS.
A3: INCLUDED WITH 02250189-645.
REFERENCE SULLAIR FASTENER TORQUE SPEC PE008
1600R(HAF) 02250209-254 R01
15
1.4
02250209-478 R01 S1
1600R(HAF) 02250209-254 R01
16
1.4
02250209-478 R01 S2
1600R(HAF) 02250209-254 R01
17
1.4
KEY
PART NO.
QTY
DESCRIPTION
02250043-375
SUPT, ENG/COMP 1300-1600Q
02250044-615
ADPT, COMPR INLET 8 INL VLV
02250045-626
SA, 8 INLET VALVE
02250048-926
HOSE, RAD LOWER CAT 3406
02250069-226
BUSHING, TAPER LOCK 4040 W/2.75 BORE
02250069-601
COUPLING, DRIVE ACT-6 1350/350
02250117-891
PANEL, HEAT SHIELD
02250128-894
TUBE,RAD UPR 900XH-1900
02250162-249
HOSE,RAD DRAIN-TEE FTG
10
02250164-142
FAN, 49.63 DIA 10 BLD CAT T3
11
02250168-614
HOSE, 3/4 ENG OIL DRAIN
12
02250171-072
SPCR,FAN .25 THK 1600C
13
02250178-231
HOSE, 37FL 3/4-16 X 25.00 LG
14
02250178-401
FTG,HOSE 90DEG BLKHD ELB 1/2
15
02250178-409
FTG,HOSE BLKHD TEE 1/2 37FL
16
02250178-429
PNL,ACST 2.50 UNDER ENG CS
17
02250178-430
PNL,ACST 2.50 UNDER ENG SS
18
02250180-501
HOSE,RUB 836-08 91.00 X .75 OD
19
02250180-502
HOSE,RUB 836-08 22.00 X .75 OD
20
02250192-898R
COMPR&PART,DXN255222D161E46LCB
21
02250207-754
ENG,CAT C15 540HP-T3 1600R
22
02250209-969
GSKT,8 AIR INLET VLV W/BOLT CIRCLE
23
40343
CLAMP, HOSE 3
24
40513
CLAMP, HOSE 13/16 TO 1-1/2
25
41079
GASKET, .06 x 10.5ID x 13.25OD
26
43197
CLAMP, HOSE 1/2
27
43258
CONNECTOR, HOSE 5/16HOSE X 1/4NPT
28
47117
VALVE,BALL 1/2NPT
1600R(HAF) 02250209-254 R01
NOTES
18
1.4
KEY
PART NO.
QTY
DESCRIPTION
29
222607
WASHER, SNUBBING 1 BOLT
30
250003-159
ADAPTER, E&C SAE1 TO 20S
31
250010-330
ISOLATOR, VIBRATION 500 LB. CAPACITY
32
250030-568
SUPT, FRT ENG MNT 3408 DITA
33
250031-046
VALVE, DRAIN 1-1/8-12UNF
34
250034-077
NUT, THIN HEX 3/4-10
35
250040-099
WASHER, .500 HARDENED
36
250040-541
ADPT,SAE O RING 1/2FNPT X 1-1/16 SAE
37
407749
HOSE,RAD UPPER 2-1/2 X 6
38
811504-025
ADAPTER, FEMALE PIPE 1/2 X 1/4
39
821110-300
KEY, SQ CL1 5/8 X 3
40
825512-382
41
827908-300
32
CAPSCR, HEX GR8 1/2-13 X 3
42
829108-200
43
829110-175
CAPSCR, HEX GR5 5/8-11 X 1 3/4
44
829112-150
45
829112-250
46
829116-550
CAPSCR, HEX GR5 1-8 X 5 1/2
47
837808-125
36
WASHER, SPR LOCK REG PLTD 1/2
48
837810-156
49
837812-188
10
50
838212-112
51
842315-031
HOSE, FUEL LINE 5/16 (FT)
52
860108-050
CONN, 37 FL/MPT PLTD 1/2 X 1/2
53
860112-050
54
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
55
860508-050
ELBOW, PIPE-90M 1/2 X 1/2
56
867102-010
BUSHING, RED PLTD 1/2 X 1/4

1600R(HAF) 02250209-254 R01
NOTES
19
1.4
KEY
PART NO.
QTY
DESCRIPTION
57
867308-175
12
CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/4
58
867314-200
12
CAPSCR, FERRY HD PLTD 7/8-9 X 2
59
870108-012
CONN, STR X JIC 1 1/16 X 3/4
60
873812-030
STUD, THRD 3/4-10 X 3 PLT
NOTES
EXPLODED VIEW NOTES:

A1
ENGINE OIL DRAIN-TO BALL VALVE AT FRAME.
A2
TO RECEIVER TANK SCAVENGE LINE.
A3
USE EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD.
A4
INSTALL TAPER LOCK PER MANUFACTURERS

INSTRUCTIONS PROVIDED WITH PART.
A5
MAKE SURE THREADS ARE CLEAN AND FREE OF OIL

APPLY LOCTITE 242 SULLAIR P/N-005898-250.
TO THREADS OF BOLTS-TORQUE TO 77 FT-LBS.
A6

APPLY LOCTITE 242 SULLAIR P/N-005898-250
A7
TO FUEL TANK.
A8
OR APPROVED ALTERNATIVE.
COMPRESSOR SIZE SPECIFIC PARTS

MACHINE SIZE
ENGINE
UNIT
FAN
1600H
02250207-754
02250192-898R SAE
02250164-142
1600R(HAF) 02250209-254 R01
20
Notes
1600R(HAF) 02250209-254 R01
21
1.5
INLET VALVE
02250045-625 R06
1600R(HAF) 02250209-254 R01
22
1.5
KEY
INLET VALVE
PART NO.
QTY
DESCRIPTION
250042-276
HOUSING, BODY 8 INLET VALVE
02250048-491
COVER, ASSEMBLY 8 INLET VALVE
250042-297
PLATE, FLOW CONTROL 8 INLET VALVE
250042-301
COVER, INTER 8 INLET VALVE
250042-299
PISTON, 8 INLET VALVE
250042-384
SPRINGING, COMP. 144 LBS INTER
02250139-188
SHAFT, 8 INLET VALVE
250042-383
SPRINGING, COMP. 109 LBS OUTER
250042-656
SPRINGING, COMP. 2.61 LBS
10
829104-075
CAPSCREW, HX GR5 1/4-20 X 3/4
11
837804-062
WASHER, SPRINGLOCK REG PLTD 1/4
12
826502-426
O-RING, VITON 4 5/8 x 1/4
13
826502-214
O-RING, VITON 1 x 1/8
14
828406-175
18
SCREW, FERRY HD, 3/8 - 16 x 1 3/4 LG
15
866900-010
PLUG, PIPE 1/4 3000# STL PLT
16
250014-060
ORIFICE, .093 x .125M x .125F
NOTES
NOTES:
1.
SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.
2.
TORQUE GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.

BOLT SIZE
TORQUE
1/4 - 20
7.0 FT-LBS.
3/8 - 16
27.0 FT-LBS.
1/2 - 13
65.0 FT-LBS.
5/8 - 11
130.0 FT-LBS.
3/4 - 10
230.0 FT LBS.
3.
APPLY ANTI-SEIZE.
4.
LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.

1600R(HAF) 02250209-254 R01
23
1.6
02250169-842 R04
1600R(HAF) 02250209-254 R01
24
1.6
KEY
PART NO.
QTY
DESCRIPTION
02250045-626
SA, 8 INLET VALVE
02250118-275
HOSE, MP 5/16 X 12LG 37 DEG ST
02250118-585
ORF, .062 .25 FNPT X .25 MNPT
02250120-888
VLV, BLWDN N.C. 8:1 RATIO
02250162-246
HOSE, ASSY 7/16-20 X 15LG
02250179-441
CLP, HOSE 9/16 MED DUTY/GALV
02250179-530
PLUG, OIL FILLER 8VLV 5/16 37 FL
45244
VALVE, INLINE CHECK(1/4NPT)DC
250025-294
ORIFICE, .187 .50M X .50M
10
250034-587
NUT, CAP 37F X .25
11
250040-099
12
829708-075
13
860005-025
ELBOW, 37FL 45M 5/16 X 1/4
14
860008-050
ELBOW, 37FL 45M 1/2 X 1/2
15
860104-025
16
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
17
860208-050
ELBOW, 37FL 90M 1/2 X 1/2
18
861704-025
TEE, 37FL M BR 1/4 X 1/4
19
861804-025
TEE, 37FL M RN 1/4 X 1/4
20
866408-060
NIPPLE, PIPE-XS PLT 1/2 X 6
21
867030-020
ELBOW, PIPE 90 DEG 300# PLT 1/2
22
868430-010
TEE, PIPE PLTD 1/4
23
868504-025
NIPPLE, PIPE-HX PLTD 1/4 X 1/4
24
868902-010
BUSHING, RED HEX PLTD 1/2 X 1/4
NOTES
EXPLODED VIEW NOTES

A1: BLOWDOWN VALVE FLOW DIRECTION
A2: CHECK VALVE FLOW DIRECTION
Q1: SEE ASSY DRAWING 02250045-625
1600R(HAF) 02250209-254 R01
25
1.7
02250209-315 R01S1
1600R(HAF) 02250209-254 R01
26
1.7
02250209-315 R01S2
1600R(HAF) 02250209-254 R01
27
1.7
KEY
PART NO.
QTY
DESCRIPTION
02250043-375
02250044-615
02250045-626
SA, 8 INLET VALVE
02250048-926
02250069-226
02250069-601
02250117-891
PANEL, HEAT SHIELD
02250128-894
02250162-249
10
02250164-142
11
02250168-614
12
02250171-072
13
02250178-231
HOSE, 37FL 3/4-16 X 25.00 LG
14
02250178-401
15
02250178-409
16
02250178-429
17
02250178-430
18
02250180-501
HOSE,RUB 836-08 91.00 X .75 OD
19
02250180-502
HOSE,RUB 836-08 22.00 X .75 OD
20
02250192-898R
21
02250207-907
ENG,CAT T1 REMANUFACTURED
22
02250209-969
23
40343
CLAMP, HOSE 3
24
40513
25
41063
DRAINCOCK, 1/2
26
41079
27
43197
CLAMP, HOSE 1/2
28
43258

1600R(HAF) 02250209-254 R01
NOTES
28
1.7
KEY
PART NO.
QTY
DESCRIPTION
29
47117
VALVE,BALL 1/2NPT
30
222607
31
250003-159
32
250010-330
33
250030-568
34
250031-046
35
250034-077
36
250040-099
37
250040-541
38
407749
39
821110-300
KEY, SQ CL1 5/8 X 3
40
825512-382
41
827908-300
32
42
829108-200
43
829110-175
44
829112-150
45
829112-250
46
829116-550
47
837808-125
36
48
837810-156
49
837812-188
10
50
838212-112
51
842315-031
52
860108-050
53
860112-050
54
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
55
860508-050
56
867102-010

1600R(HAF) 02250209-254 R01
NOTES
29
1.7
KEY
PART NO.
QTY
DESCRIPTION
57
867308-175
12
58
867314-200
12
59
868902-010
60
873812-030
NOTES

A1
A2
A3
USE EXISTING BOLTS ON ENGINE TO MOUNT HEAT SHIELD.
A4

A5

A6

A7
TO FUEL TANK.
A8
1600R(HAF) 02250209-254 R01
30
Notes
1600R(HAF) 02250209-254 R01
31
1.8
02250209-430 R00 S1
1600R(HAF) 02250209-254 R01
32
1.8
02250209-430 R00 S2
1600R(HAF) 02250209-254 R01
33
1.8
KEY
PART NO.
QTY
DESCRIPTION
02250043-375
02250044-615
02250045-626
SA, 8 INLET VALVE
02250048-926
02250069-226
02250069-601
02250117-891
PANEL, HEAT SHIELD
02250128-894
02250162-249
10
02250164-142
11
02250168-614
12
02250171-072
13
02250178-231
HOSE, 37FL 3/4-16 X 25.00 LG
14
02250178-401
15
02250178-409
16
02250178-429
17
02250178-430
18
02250180-501
HOSE,RUB 836-08 91.00 X .75 OD
19
02250180-502
HOSE,RUB 836-08 22.00 X .75 OD
20
02250192-898R
21
02250201-245
HOSE,RUB 836-08 40.00 X .75 OD
22
02250208-811
ENG,CAT T2 REMANUFACTURED 1600R
23
02250209-969
24
40343
CLAMP, HOSE 3
25
40513
26
41063
DRAINCOCK, 1/2
27
41079
28
43197
CLAMP, HOSE 1/2

1600R(HAF) 02250209-254 R01
NOTES
34
1.8
KEY
PART NO.
QTY
DESCRIPTION
29
43258
30
47117
VALVE,BALL 1/2NPT
31
222607
32
250003-159
33
250010-330
34
250030-568
35
250031-046
36
250034-077
37
250040-099
38
250040-541
39
407749
40
821110-300
KEY, SQ CL1 5/8 X 3
41
825512-382
42
827908-300
32
43
829108-200
44
829110-175
45
829112-150
46
829112-250
47
829116-550
48
837808-125
36
49
837810-156
50
837812-188
10
51
838212-112
52
842315-031
53
860108-050
54
860112-050
55
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
56
860508-050

1600R(HAF) 02250209-254 R01
NOTES
35
1.8
KEY
PART NO.
QTY
DESCRIPTION
57
867102-010
58
867308-175
12
59
867314-200
12
60
868902-010
61
873812-030
NOTES

A1
A2
A3
USE EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD.
A4

A5

A6

A7
TO FUEL TANK.
A8
1600R(HAF) 02250209-254 R01
36
Notes
1600R(HAF) 02250209-254 R01
37
1.9
AIR INLET - TIER 3
02250174-830 R02
1600R(HAF) 02250209-254 R01
38
1.9
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
AIR INLET - TIER 3
PART NO.
013978
02250049-036
02250049-590
02250053-402
02250054-861
02250084-842
02250085-092
02250085-094
02250109-601
02250125-212
02250141-305
02250143-881
02250166-149
02250200-734
028111
040303
040304
040305
043406
043598
250005-776
250006-651
250020-159
250022-436
250041-286
409118
829705-075
860905-098
QTY
7
1
1
1
10
8
1
3
7
1
1
1
1
1
1
2
1
2
1
4
1
1
4
14
2
1
24
16
DESCRIPTION
NOTES
SEAL, DOOR EXTRUDED SPONGE (FT)

FILTER, AIR 18 DIA 1600 CFM
BAFFLE, AIR INLET 18 FILTER 1600
FILTER, AIR 18 DIA 6 OUTLET 1600 CFM
TUBE, NYLON .25OD X .04W BLACK (FT)
CLAMP, T-BOLT SS BAND 4.50ID
ELBOW, CHRG AIR CLR 4 ID X 45 DEG
HOSE, HUMP CHRG AIR 4 ID X 6 LG
WEATHERSTRIP, GASKET TRIM-LOC (FT)
TUBE, ALUM STL 4 OD 90 BEADED
IND, SWITCH FLR ELEM CMACS RIGHT
IND, SWITCH FLR ELEM CMACS LEFT
TUBE, ALUM STL 4 BEADED SS II
SA, XDCR MOUNT PLATE 1600C LP
TUBE, ALUM AIR INLET 6OD X 5LG
ELBOW, RUBBER 6 ID X 45 DEG
ELBOW, AIR INLET 90 RUBBER
CLAMP, HOSE 8
ELBOW, RUBBER 8 X 45 DEGREES
DUCT, AIR INLET 8 X 12
CLAMP, HOSE 6-9/16 TO 6-1/4
WEATHERSTRIP, 3/16 X 3/8 FT
ELBOW, 90D 1/4 TUBE X 1/8FNPT
TUBE, ALUM AIR INLET 6OD X 11 1/2LG
NUT, RETAINER J 5/16-18 .098
NOTES:
A1: TO CHARGE AIR COOLER.

A2: FROM CHARGE AIR COOLER.
1600R(HAF) 02250209-254 R01
39
1.10 SA - TRANSDUCER MOUNTING PLATE - TIER 2 & 3
02250200-735 R01
1600R(HAF) 02250209-254 R01
40
1.10 SA - TRANSDUCER MOUNTING PLATE - TIER 2 & 3
KEY
PART NO.
QTY
DESCRIPTION
02250141-442
SENSOR, PRESS 225PSIG 1-5VDC
02250200-408
BAFFLE, AIR INLET 18 FILTER 160
02250200-415
PLT, TRANSDUCER MT 18 FILTER 160
02250200-627
HARN, WIRING XDRC 1600C
250022-436
1.7
824200-114
NUT, HEX UNFIN #6-32
829704-050
837500-031
WASHER, SPRING LOCK #6
838200-045
WASHER, PL-B REG PLTD #6
10
841500-002
BULKHEAD, PIPE 1/8 NPT
11
890400-075
SCREW,PAN PHIL #6-32 X 3/4
NOTES
WEATHERSTRIP, RIBBED 3/16 X 3/8 (FT)
NOTES:
A1
P1 (DRY SIDE PRESSURE)
A2
P2 (CONTROL)
A3
P3 (WET SIDE PRESSURE)
Module
02250169-295
Description
M, Disch 1600C LP AF
SA, REC 1600C
SA, H20 LP Sub-Assembly 1600C LP
02250169-356
02250201-337
1600R(HAF) 02250209-254 R01
41
1.11 AIR INLET - TIER 1 & 2
02250209-380 R00 S1
1600R(HAF) 02250209-254 R01
42
02250209-380 R00 S2
1600R(HAF) 02250209-254 R01
43

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
13978
02250049-036
02250049-590
02250053-402
02250054-861
02250084-842
02250085-092
02250085-094
02250109-601
02250125-212
02250141-305
02250143-881
02250202-588
02250208-374
40303
40304
40305
43406
43598
232590
233973
250005-776
250006-651
250020-159
250022-436
250041-286
406581
829705-075
860905-098
QTY
7
1
1
1
10
8
1
3
7
1
1
1
1
1
1
3
2
1
4
1
1
1
1
6
14
2
1
24
16
DESCRIPTION
NOTES
SEAL, DOOR EXTRUDED SPONGE (FT)

FILTER, AIR 18 DIA 1600 CFM
BAF, AIR INLET 18 FILTER 1600
FILTER, AIR 18 DIA 6 OUTLET 1600 CFM
TUBE, NYLON .25OD X .04W BLACK (FT)
ELBOW, CHRG AIR CLR 4 ID X 45 DEG
HOSE, HUMP CHRG AIR 4 ID X 6 LG
WEATHERSTRIP, GASKET TRIM-LOC (FT)
TUBE, ALUM STL 4 OD 90 BEADED
IND,SWT FLR ELEM CMACS RIGHT
IND,SWT FLR ELEM CMACS LEFT
SA,XDCR ANLG CTRL 1600C
TUBE,AL INLET 4 OD 90 BEAD
ELBOW, AIR INLET 90 RUBBER
CLAMP, HOSE 8
TUBE,ALUM AIR INLET 6OD X 13
ELBOW, RUBBER 8 X 45 DEGREES
DUCT, AIR INLET 8 X 12
CLAMP, HOSE 6-9/16 TO 6-1/4
ELBOW, 90D 1/4 TUBE X 1/8FNPT
NOTES:
A1: TO CHARGE AIR COOLER

A2: FROM CHARGE AIR COOLER
1600R(HAF) 02250209-254 R01
44
Notes
1600R(HAF) 02250209-254 R01
45
1.12 SA - TRANSDUCER MOUNTING PLATE - TIER 1
02250202-589 R00
1600R(HAF) 02250209-254 R01
46
1.12 SA - TRANSDUCER MOUNTING PLATE - TIER 1
KEY
PART NO.
QTY
DESCRIPTION
02250180-211
PLUG,HOLE 5/8 BLACK NYLON
02250200-408
BAF, AIR INLET 18 FILTER 160
02250200-415
PLT, TRANSDUCER MT 18 FILTER 160
02250200-627
HARN,WIRING XDRC 1600C
02250202-583
XDCR,PRES 250 PSIG 1-5VDC NX4
250022-436
1.7
824200-114
NUT, HEX UNFIN #6-32
829704-050
837500-031
WASHER, SPR LOCK #6
10
838200-045
WASHER, PL-B REG PLTD #6
11
841500-002
12
890400-075
SCREW,PAN PHIL #6-32 X 3/4
NOTES
WEATHERSTRIP, RIBBED 3/16 X 3/8 (FT)
NOTES:
A1 = P2 (CONTROL)
1600R(HAF) 02250209-254 R01
47
1.13 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 3
02250174-860 R03
1600R(HAF) 02250209-254 R01
48
1.13 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 3
KEY
PART NO.
QTY
DESCRIPTION
02250048-788
BAFFLE, MUFFLER MOUNTING 1600
02250051-589
RAIN-CAP, EXHAUST 5.75 TO 6.35 DIA PIPE
02250133-468
SIL, EXHAUST 22 5 IN 6 OUT
02250133-616
MOUNT, MUFFLER 1200H AC
02250166-148
TUBE, EXHAUST W/FLARE & SSTL FLEX 1600 INTERIM
02250194-833
SUPPORT, MUFFLER 1600C AF
241260
CLAMP, SEAL 5
825205-273
11
NUT, HEX PLTD 5/16-18
825208-448
10
827905-075
11
CAPSCREW, HEX GR8 5/16-18 X 3/4
11
829108-125
12
878605-065
22
WASHER, NORD-LOCK PL 5/16 SP
13
878608-100
14
NOTES
EXPLODED NOTES
A1: CLAMP PROVIDED WITH ENGINE REFERENCE SULLAIR P/N 02250161-511
A2: REFERENCE SULLAIR P/N 02250170-696,
SUPPORT,FILTER/WATER TRAP 1600C FROM
SULLAIR P/N 02250171-048,
DWG, ASSY FILTER/WATER TRAP 1600C
1600R(HAF) 02250209-254 R01
49
1.14 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2
02250209-306 R00
1600R(HAF) 02250209-254 R01
50
1.14 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2
KEY
PART NO.
QTY
DESCRIPTION
02250048-788
BAFFLE, MUFFLER MOUNTING 1600
02250051-589
RAIN-CAP, EXHAUST 5.75 TO 6.35 DIA PIPE
02250087-626
TUBE, EXH W/HALF MARMAN CAT 3406E
02250133-468
SIL, EXHAUST 22 5 IN 6 OUT
02250133-616
MOUNT,MUFFLER 1200H-1600H TIER II
02250161-511
CLAMP, EXHAUST CAT C15 T3
02250194-833
SUPT,MUFFLER 1600C AF
241260
CLAMP, SEAL 5
825205-273
11
10
825208-448
11
827905-075
11
CAPSCR, HEX GR8 5/16-18 X 3/4
12
829108-125
13
878605-065
22
14
878608-100
14
NOTES
EXPLODED NOTES
A1: TO ENGINE EXHAUST PORT:
A2: REFERENCE SULLAIR P/N:
02250170-696, SUPT,FILTER/WATER TRAP 1600C
1600R(HAF) 02250209-254 R01
51
1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & 3
02250172-451 R07 S1
1600R(HAF) 02250209-254 R01
52
02250172-451 R07 S2
1600R(HAF) 02250209-254 R01
53
KEY
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
02250055-810
02250055-812
02250055-815
02250055-816
02250060-422
02250060-423
02250060-424
02250069-622
02250078-197
02250092-488
02250099-415
02250108-230
02250111-591
02250111-592
02250123-111
02250124-822
02250124-824
02250125-008
02250131-778
02250131-779
02250154-659
02250161-276
02250169-267
02250169-276
02250171-956
02250173-991
02250179-966
02250179-967
02250179-968
02250179-969
1
1
1
1
1
1
4
1
7
1
10
1
1
1
2
1
1
1
1
1
3
1
2
1
1
2
1
1
1
1
HOSE, MED PRESS 2 X 136 90 X 90

BAFFLE, CANOPY SS 1200 ACF
BAFFLE, CANOPY CS 1200 ACF
PLT, HOSE BAFFLE HALF 2-1/2
HOSE, MP 2.50 X 129 LG
CHANNEL, EXT RUB U 3/32 (FT)
VENTURI, 50.50 SPECIAL
FLG, KIT SAE SPLT 2 - VITON
CNTNR, RAD FLUID RECOVERY 5QT
SUPPORT, BRACKET OIL FILTER 1600
FILTER, OIL ASSY PARKER
SUPPORT, CLR OIL/AIR 1600H-1900
COOLER, AIR CAT 3406E TIER II
COOLER, OIL CA 3406 TIER II 1600H
SUPPORT, HOSE AFTCLR 1200-1500
BAFFLE, RADIATOR CS 900XH AC
BAFFLE, RADIATOR SS 900XH AC
TRIM, CLIP-ON GRIP 185-260DUQ
SENSOR, TEMP RTD 3/4 O-RING
INSUL,O-CELL FOAM 2.00 THICK
RAD, W/FRT DRN 900XH-1900
PIPE,2-1/2SCH80 CLR SYS 1600C
PLT, CVR STANDARD AIR 1600C
GD, FAN 1600C CS
GD, FAN 1600C SS
GD, BELT/ALTERNATOR, 1600C CS
GD, BELT 1600C SS
31
02250189-563
ACOUSTIC PANEL, O-CELL FOAM 2.00 TNI

1600R(HAF) 02250209-254 R01
NOTES
54
KEY
PART NO.
QTY
DESCRIPTION
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
02250198-681
47235
249604-019
250020-358
250038-279
250041-069
250041-174
825208-448
825305-283
825505-166
825506-198
829105-100
829106-100
829106-125
829108-125
829112-150
829705-075
829706-100
834504-075
834505-100
837805-078
837808-125
838204-071
838205-071
838206-071
838212-112
842315-038
848915-400
1
3
1
1
1
1
14
4
35
10
11
10
1
6
4
4
79
4
8
4
4
4
8
21
22
4
6
1
HOSE, MP 200PSI 2X38 0X90DEG

CLAMP, HOSE 3/8
HOSE, MED PRESS .25 X 30 LG
GROMMET, RUBBER 1-3/4 HOLE
ELBOW, 90DEG 2 SPLIT FLANGE
VALVE, OIL STOP 2 SAE CODE 61
WEATHERSTRIP, 1THICK X 1WIDE (FT)
SCREW, SELF-DRILL 1/4 X 3/4
SCREW, SELF-DRILL 5/16 X 1
CLAMP, CONDUIT 2-1/2
60
61
62
860104-025
860140-250
860204-025
1
2
1

CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2
ELBOW, 37FL 90M 1/4 X 1/4
1600R(HAF) 02250209-254 R01
NOTES
55
KEY
63
64
65
66
67
68
69
70
71
72
73
PART NO.
866440-040
866440-050
866440-090
866900-010
867030-100
867101-010
867110-020
867305-100
868430-100
882904-075
TABLE
QTY
1
1
1
1
3
1
1
4
1
1
1
DESCRIPTION
NOTES
NIPPLE, PIPE-XS PLT 2 1/2 X 4

ELBOW, PIPE 90 DEG 300# PLT 2 1/2
BUSHING, RED PLTD 2 1/2 X 1/2
CAPSCREW, FERRY HD PLTD 5/16-18 X 1
TEE, PIPE PLTD 2 1/2
ADAPTOR, MALE PIPE 1/2 X 3/4-16
CLR,AIR AC 1200CFM 150PSIG
EXPLODED VIEW NOTES
A1:
A2:
A3:
A4:
A5:
A6:
A7:
A8:
A9:
A10:
A11:
A12:
A13:
A14:
P/N: 02250198-681 USED ON 1300H ONLY.

P/NS: 02250111-591 & 02250125-008 MOUNTED TO LIFTING BAIL.
P/N: 02250169-276 MOUNTED TO FRAME.
SEE SHEET 2 FOR PLACEMENT OF P/N: 02250108-230.
DETAIL OF VENTURI MOUNTING.
ONE OF TWO 1 DOWELS WELDED TO FRAME.
MOUNTING PLATE WELDED TO BOTTOM OF COOLER 02250124-824.
SECTION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT.
DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME.
AFTER-COOLED DISCHARGE
TO PRESSURE PICK UP FOR OIL STOP VALVE.
ENGINE COOLANT SENSOR 02250165-908
SUB-ASSEMBLY 02250191-591 USED ON LOUVERED BILLS ONLY.
P/N 02250055-815 NOT TO BE USED ON 1300H
AFTER-COOLER
COOLER, AFTER 1600C(H)
02250059-722
1600R(HAF) 02250209-254 R01
56
Notes
1600R(HAF) 02250209-254 R01
57
1.16 Louvers
02250191-595 R02
1600R(HAF) 02250209-254 R01
58
1.16 Louvers
KEY
PART NO.
QTY
DESCRIPTION
02250099-626
ELBOW, 90 3/8TUBE X 1/4NPT M
02250099-630
25
TUBE, NYL 3/8 O.D. X .063W
02250118-585
ORF, .062 .25FNPT X .25MNPT
02250143-876
CLP, HOSE 3/8 OD
02250148-188
CONN, 3/8 TUBE X 1/4NPT
02250168-203
SUPPORT, ANGLE FRAMED AMB TEMP SENDOR
02250168-257
SOL, VALVE 24V NC 2WAY
02250179-864
HEATER, COLD WEATHER 1600C
02250191-542
SUPPORT, BRACKET 1600C LOUVERS
10
408300-004
CLAMP, HOSE 7/8I.D.
11
810806-025
TEE, TUBE-M BR 3/8 X 1/4
12
829705-075
29
13
838208-112
14
866404-015
NIPPLE, PIPE-XS PLT 1/4 X 1 1/2
15
868430-010
TEE, PIPE PLTD 1/4
16
871016-007
GROMMET, RUBBER 7/16X11/16X16GA
NOTES

A1: DAMPER IN OPENED POSITION
A2: CONNECT TO WIRE HARNESS PLUG LABELED LOUVER SOLENOID
A3: TO SOLENOID VALVE
1600R(HAF) 02250209-254 R01
59
1.17 COOLING SYSTEM AFTERCOOLED - TIER 1
02250209-872 R00 S1
1600R(HAF) 02250209-254 R01
60
02250209-872 R00 S2
1600R(HAF) 02250209-254 R01
61
KEY
PART NO.
QTY
DESCRIPTION
02250055-810
02250055-812
02250055-815
02250055-816
02250059-722
CLR, AIR AC 1200CFM 150PSIG
02250060-422
BAFFLE, CANOPY SS 1200 ACF
02250060-423
BAFFLE, CANOPY CS 1200 ACF
02250060-424
PLT, HOSE BAFFLE HALF 2-1/2
02250069-622
10
02250078-197
CHANNEL, EXT RUB U 3/32 (FT)
11
02250092-488
VENTURI, 50.50 SPECIAL
12
02250099-415
10
FLG, KIT SAE SPLT 2 - VITON
13
02250108-230
CNTNR, RAD FLUID RECOVERY 5QT
14
02250111-591
SUPT, BRACKET OIL FILTER 1600
15
02250111-592
FILTER, OIL ASSY PARKER
16
02250123-111
SUPT, CLR OIL/AIR 1600H-1900
17
02250124-822
COOLER, AIR CAT 3406E TIER II
18
02250124-824
COOLER, OIL CA 3406 TIER II 1600H
19
02250125-008
SUPT, HOSE AFTCLR 1200-1500
20
02250131-778
BAFFLE, RADIATOR CS 900XH AC
21
02250131-779
BAFFLE, RADIATOR SS 900XH AC
22
02250154-659
TRIM,CLIP-ON GRIP 185-260DUQ
23
02250161-276
SNSR,TEMP RTD 3/4 O-RING
24
02250169-267
INSUL,O-CELL FOAM 2.00 THICK
25
02250169-276
RAD, W/FRT DRN 900XH-1900
26
02250171-956
PIPE,2-1/2SCH80 CLR SYS 1600C
27
02250173-991
PLT,CVR STANDARD AIR 1600C
28
02250179-966
GD, FAN 1600C CS

1600R(HAF) 02250209-254 R01
NOTES
62
KEY
PART NO.
QTY
DESCRIPTION
29
02250179-967
GD, FAN 1600C SS
30
02250179-968
GD, BELT/ALTERNATOR, 1600C CS
31
02250179-969
GD, BELT 1600C SS
32
02250189-563
ACST PNL, O-CELL FOAM 2.00 TNI
33
02250191-591
SA,LOUVERS CANOPY 1600C
34
02250206-952
HARN,LOUVERS 1600C ANLG CNTRLS
35
47235
CLAMP, HOSE 3/8
36
249604-019
HOSE, MED PRESS .25 X 30 LG
37
250020-358
GROMMET, RUBBER 1-3/4 HOLE
38
250038-279
ELBOW, 90DEG 2 SPLIT FLANGE
39
250041-069
VALVE, OIL STOP 2 SAE CODE 61
40
250041-174
14
WEATHERSTRIP, 1THICK X 1WIDE (FT)
41
825208-448
42
825305-283
35
43
825505-166
10
44
825506-198
11
45
829105-100
10
46
829106-100
47
829106-125
48
829108-125
49
829112-150
50
829705-075
79
51
829706-100
52
834504-075
53
834505-100
SCREW, SELF-DRILL 5/16 X 1
54
837805-078
55
837808-125
56
838204-071

1600R(HAF) 02250209-254 R01
NOTES
63
KEY
PART NO.
QTY
DESCRIPTION
57
838205-071
21
58
838206-071
22
59
838212-112
60
842315-038
61
848915-400
CLAMP, CONDUIT 2-1/2
62
860104-025
63
860140-250
64
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
65
866440-040
66
866440-050
67
866440-090
68
866900-010
69
867030-100
70
867101-010
71
867110-020
72
867305-100
73
868430-100
74
882904-075
ADPT, MALE PIPE 1/2 X 3/4-16
NOTES
EXPLODED VIEW NOTES

A1: P/NS: 02250111-591 & 02250125-008
MOUNTED TO LIFTING BAIL.
A2: P/N: 02250169-276 MOUNTED TO FRAME.
A3: SEE SHEET 2 FOR PLACEMENT OF P/N: 02250108-230.
A4: DETAIL OF VENTURI MOUNTING.
A5: ONE OF TWO 1 DOWELS WELDED TO FRAME.
A6: MOUNTING PLATE WELDED TO BOTTOM OF COOLER 02250124-824.
A7: SECTION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT.
A8: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME.
1600R(HAF) 02250209-254 R01
64
KEY
PART NO.
QTY
DESCRIPTION
NOTES
A9: AFTER-COOLED DISCHARGE

A10: TO PRESSURE PICK UP FOR OIL STOP VALVE.
A11: ENGINE COOLANT SENSOR 02250165-908
A12: ATTACH 02250206-952 TO 02250207-837 AND MAIN HARNESS
1600R(HAF) 02250209-254 R01
65
1.18 DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3
02250209-020 R01
1600R(HAF) 02250209-254 R01
66
KEY
PART NO.
QTY
DESCRIPTION
02250056-338
ANL, DISCHARGE PIPE SUPPORT 3
02250105-533
FLANGE, SPLIT 4 SAE J518
02250121-088
HOSE, ASSY 4 DISCHARGE 1600
02250145-998
PIPE, DISCH. SERVICE 3 (23.5)
02250161-277
SNSR, TEMP THERMISTOR BRASS
02250169-356
SA,REC 1600C LP-AC CMPS
02250170-560
HOSE, 3/4 NPT X 3/4 FSN37 57 LG
02250201-337
SA,H2O TRAP AF 1600C LP
47117
VALVE,BALL 1/2NPT
10
47628
MOUNT, VIBRATION (50 DUROMETER)
11
47630
MOUNT, VIBRATION ISOLATOR 185Q
12
240621-008
GSKT, ASA FLG 150# 3
13
250014-203
GASKET, DISCH PIPE 1250/1600
14
250034-791
VALVE, SERVICE 3 BALL
15
250040-100
16
825510-329
17
827910-350
18
829110-175
19
829110-350
20
837808-125
21
837810-156
22
838208-112
23
838210-112
24
860112-050
25
860508-050
26
868308-300
U-BOLT, 1/2 X 3 PIPE PLTD
1600R(HAF) 02250209-254 R01
NOTES
67
KEY
PART NO.
QTY
DESCRIPTION
NOTES

A1
TO SCAVENGE LINE-TO AIR END
A2
TO P3 AT COMPASS CONTROLLER (WET)
A3
TO AFTERCOOLER INLET
A4
TO AIR PRESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER
A5
TO P1 AT COMPASS CONTROLLER (DRY)
A6
RTT (RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER
A7
TO GREEN HOSE ON HOSE BUNDLE
B1
FURNISHED WITH U-BOLT
MODULE
DESCRIPTION
SA, REC 1600C
SA, H20 LP SUB-ASSEMBLY 1600C LP
022 5016 9- 295
M, Disch 16 00C LP AF
022 501 69- 35 6
0225 0201 -337
1600R(HAF) 02250209-254 R01
68
Notes
1600R(HAF) 02250209-254 R01
69
1.19 WATER TRAP - AFTERCOOLED FILTERED
02250201-336 R01S1
1600R(HAF) 02250209-254 R01
70
02250172-868 R06 s2
1600R(HAF) 02250209-254 R01
71
KEY
PART NO.
QTY
DESCRIPTION
02250050-034
ADAPTER,1/2NPT FEM X 1/2BSP MALE
02250052-841
INSERT, NYLON TUBING 1/4OD
02250056-338
ANGLE, DISCHARGE PIPE SUPPORT 3
02250060-421
SUPPORT, H20 TRAP 1200 ACF
02250069-623
02250077-839
HOSE, MP 5/16 X 54LG 37$s JIC 90
02250081-219
CONN, 5/16TUBE X 1/4NPT
02250081-220
TUBE, 5/16 OD X .040 WALL
02250105-534
FLG, 3 SAE J518 CODE 61
10
02250113-962
SUPPORT, FILTER MOUNT 1200 AC
11
02250118-585
ORF, .062 .25 FNPT X .25 MNPT
12
02250120-888
VLV, BLWDN N.C. 8:1 RATIO
13
02250153-044
SCF-1315N 3NPT W/AUTO DRAINS
14
02250153-068
SCH-1315N 3NPT W/AUTO DRAINS
15
02250153-287
KIT,SC HEAD CLAMP 910-1315
16
02250163-061
SEP, WTR TRAP FLOAT 600PSIG
17
02250163-107
SUPPORT, WATER TRAP 600PSI
18
02250166-744
SEP, WTR SCWS-1700N 3 L/AD
19
02250168-170
PIPE,3 FLR INLET 1200-1300H
20
02250169-216
PIPE ASSY, DISCH 3 1600C
21
02250170-696
SUPPORT, FILTER/WATER TRAP ASY 1600C
22
02250170-735
23
02250170-905
ADPT, TUBE 3ASSY W/4-BOLT FLNG
24
02250171-042
SHIM, FLR ASY BRACKET 1600C
25
02250176-957
SWITCH, DIFF PRESS 750B/1600C AF
26
02250177-072
HARN, WRG 1600C FILTERED
27
02250178-520
TUBE,1/4OD SS 1600C AF FLTRS
28
02250178-521
TUBE,1/4OD SS 1600C AF FLTRS

1600R(HAF) 02250209-254 R01
NOTES
72
KEY
PART NO.
QTY
DESCRIPTION
29
02250178-723
SPCR, AF 1600C 1.25OD X 1.00LG
30
02250178-725
SUPPORT, BRACKET 1600C PRESS DIFF SW
31
02250201-242
HOSE, MOISTURE TRAP TO TEE 1/2ID X 20 OAL
32
02250201-243
HOSE, POPPET VALVE TO TEE1/2ID X 13 OAL
33
02250201-244
HOSE, TEE TO DRAIN 1/2ID X 22 OAL
34
02250201-245
HOSE, TEE TO TEE 1/2ID X 40 OAL
35
045244
36
250034-791
37
810504-012
ELBOW, TUBE 90 DEG M 1/4 X 1/8
38
825306-347
39
829110-350
40
829112-150
41
829704-050
42
829706-075
43
829706-125
12
SCREW, HEX SER WASHER 3/8-16 X 1 1/4
44
837810-156
45
838206-071
13
46
860105-025
47
860108-050
48
860140-250
49
860205-025
ELBOW, 37FL 90M 5/16 X 1/4
50
860708-050
ELBOW, PIPE 90M/F 1/2 X 1/2
51
866404-000
NIPPLE, PIPE-XS PLT 1/4 X CL
52
866412-000
NIPPLE, PIPE-XS PLT 3/4 X CL
53
866448-120
NIPPLE, PIPE-XS PLT 3 X 12
54
866448-470
55
866900-015
56
867030-010

1600R(HAF) 02250209-254 R01
NOTES
73
KEY
PART NO.
QTY
DESCRIPTION
57
867030-030
58
867030-120
ELBOW, PIPE 90 DEG 300# PLT 3
59
867102-010
60
867104-020
BUSHING, RED PLTD 1 X 1/2
61
867104-030
BUSHING, RED PLTD 1 X 3/4
62
867112-100
BUSHING, RED PLTD 3 X 2 1/2
63
868308-300
64
868430-010
TEE, PIPE PLTD 1/4
65
868430-020
TEE, PIPE PLTD 1/2
66
868504-025
67
868902-010
68
869430-120
ELBOW, PIPE 45 DEG 300# PLT 3
69
873308-008
TEE, 37FL UNION 1/2
70
873530-120
UNION, PIPE-BRS SEAT 3 GAL 300#
71
876804-025
CONN, TUBE-M 1/4 X 1/4 SS
NOTES

A1: TO AFTERCOOLER OUTLET
A2: THIS END TO COMPASS AUX CONNECTION
A3: 1 CONNECTION TO EACH PRESSURE SENSOR BEFORE & AFTER FILTERS
A4: SCREWS INCLUDED WITH KIT
1600R(HAF) 02250209-254 R01
74
Notes
1600R(HAF) 02250209-254 R01
75
1.20 RECEIVER TANK - AFTERCOOLED - TIER 2 & 3
02250170-007 R08
1600R(HAF) 02250209-254 R01
76
KEY
PART NO.
QTY
DESCRIPTION
02250055-463
VALVE, RELIEF 1-1/2
02250085-729
SA, RECEIVER OIL FILL
02250118-809
CONN,TUBE OIL RETURN 5/16X1/4
02250134-334
PIPE, DISCH REC TANK 1300H-1900
02250159-102
SW,HTM 250 DEG F - 3/4-16 SAE
02250169-341
ADPT,MALE PIPE 1/2 X 3/4-16
02250171-495
SA,LOW-PRESS FLTR/CHECK/ORF
043242
STRAINER, Y-LINE 3/4
250000-486
VALVE, MIN PRESSURE CHK
10
250017-319
TUBE, OIL RETURN 1200/1600 CFM
11
250026-552
VALVE, ASM-THRM/BYP 2(170DEG)
12
250034-082
ELEMENT, OIL SEP 1200/1600 CFM
13
826502-228
O-RING, VITON 2 1/4 X 1/8
14
829108-250
15
837808-125
16
860108-075
17
860112-075
18
860140-250
19
866412-020
20
866412-070
21
866424-000
NIPPLE, PIPE-XS PLT 1 1/2 X CL
22
866440-000
23
866448-000
NIPPLE, PIPE-XS PLT 3 X CL
24
866448-030
25
866900-010
26
866900-020
27
867100-005
28
867103-020

1600R(HAF) 02250209-254 R01
NOTES
77
KEY
PART NO.
QTY
DESCRIPTION
29
867112-100
30
868430-030
TEE, PIPE PLTD 3/4
31
868430-120
TEE, PIPE PLTD 3
32
869430-100
33
TABLE
TANK, OIL SEPARATOR 28 O.D.
NOTES

A1
TO DISCHARGE PIPE
A2
A3
A4
A5
TO AIR PRESSURE CONTROL LINE-TO COMPASS CONTROLLER
A6
A7
TO AIR END DISCHARGE HOSE
A8
A9
TO AIR CONTROL MANIFOLD BLOCK
A10 RELIEF VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN

CHART
COMPRESSOR
MODEL
ITEM 34 RECEIVER TANK
1300HA(F)1600HA(F)
02250116-222
1300HA(F)1600HA(F)(CE)
02250169-030
1600R(HAF) 02250209-254 R01
78
Notes
1600R(HAF) 02250209-254 R01
79
1.21 FILTER CHECK ORIFICE
02250164-438 R00
1600R(HAF) 02250209-254 R01
80
1.21 FILTER CHECK ORIFICE
KEY
PART NO.
QTY
DESCRIPTION
810505-025
ELBOW, TUBE 90 DEG M 5/16 X 1/4
045244
868504-025
873004-002
CONN, 37FL SW F 1/4 X 1/4
870104-004
CONN, STR X JIC 7/16 X 7/16
02250117-782
FILTER, ASSEMBLY SCREEN FILTER
02250126-129
SIGHTGLASS, ORF BLOCK SAE
02250125-776
ORF, PLUG BRASS 1/8NPT x 3/32
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
1600R(HAF) 02250209-254 R01
NOTES
81
1.22 OIL FILL
02250085-191 R02
1600R(HAF) 02250209-254 R01
82
1.22 OIL FILL
KEY
PART NO.
QTY
DESCRIPTION
02250064-595
ADPT, RECEIVER OIL FILL 185DPQ
02250081-779
GL, SIGHT OIL LEVEL 1-1/2 PLTD
40029
PLUG, O-RING BOSS SAE 1 1/4
868430-060
1600R(HAF) 02250209-254 R01
NOTES
83
1.23 DISCHARGE SYSTEM - AFTERCOOLED - TIER 1
02250209-018 R01
1600R(HAF) 02250209-254 R01
84
KEY
PART NO.
QTY
DESCRIPTION
02250056-338
ANL, DISCHARGE PIPE SUPPORT 3
02250105-533
FLANGE, SPLIT 4 SAE J518
02250121-088
HOSE, ASSY 4 DISCHARGE 1600
02250145-998
PIPE, DISCH. SERVICE 3 (23.5)
02250161-277
SNSR, TEMP THERMISTOR BRASS
02250170-560
02250201-337
SA, H2O TRAP AF 1600C LP
02250208-973
SA, REC LP AC 1600R
02250209-453
ADPT, 3/4 MALE SAE X 1/2 FNPT
10
47117
VALVE, BALL 1/2NPT
11
47628
MOUNT, VIBRATION (50 DUROMETER)
12
47630
MOUNT, VIBRATION ISOLATOR 185Q
13
240621-008
GSKT, ASA FLG 150# 3
14
242257
SW, TEMPERATURE NC 250DEG F
15
250014-203
GASKET, DISCH PIPE 1250/1600
16
250034-791
17
250040-100
18
825510-329
19
827910-350
20
829110-175
21
829110-350
22
837808-125
23
837810-156
24
838208-112
25
838210-112
26
860112-050
27
860508-050
28
868308-300

1600R(HAF) 02250209-254 R01
NOTES
85
KEY
PART NO.
QTY
DESCRIPTION
NOTES

A1
A2
A3
A4
A5
A6
A7
SIGNAL FROM INLET
A8
TO INLET VALVE
A9
TO BLOW DOWN VALVE
B1
FURNISHED WITH U-BOLT
1600R(HAF) 02250209-254 R01
86
Notes
1600R(HAF) 02250209-254 R01
87
1.24 RECEIVER TANK - AFTERCOOLED - TIER 1
02250208-972 R02
1600R(HAF) 02250209-254 R01
88
KEY
PART NO.
QTY
DESCRIPTION
02250055-463
VLV,RLF 1 1/2 NPT 250#
02250085-729
SA, RECEIVER OIL FILL
02250100-041
VLV, 1/2 NC RECIRC 6:1 400 PSIG
02250116-222
TANK, OIL SEPARATOR 28 O.D. 1600Q
02250118-809
CONN,TUBE OIL RETURN 5/16X1/4
02250134-334
PIPE, DISCH REC TANK 1300H-1900
02250159-102
SW,HTM 250 DEG F - 3/4-16 SAE
02250169-341
ADPT,MALE PIPE 1/2 X 3/4-16
02250171-495
SA,LOW-PRESS FLTR/CHECK/ORF
10
43242
STRAINER, Y-LINE 3/4
11
250000-486
VALVE, MIN PRESSURE CHK
12
250017-319
TUBE, OIL RETURN 1200/1600 CFM
13
250026-552
VALVE, ASM-THRM/BYP 2(170DEG)
14
250034-082
ELEMENT, OIL SEP 1200/1600 CFM
15
826502-228
O-RING, VITON 2 1/4 X 1/8
16
829108-250
17
837808-125
18
860108-075
19
860110-050
20
860112-075
21
860140-250
22
866412-020
23
866412-070
24
866424-000
25
866440-000
26
866448-000
NIPPLE, PIPE-XS PLT 3 X CL
27
866448-030
28
866900-010

1600R(HAF) 02250209-254 R01
NOTES
89
KEY
PART NO.
QTY
DESCRIPTION
29
866900-020
30
867103-020
31
867112-100
32
868430-120
TEE, PIPE PLTD 3
33
869430-100
34
881312-050
NIPPLE, PIPE-HX BRASS 3/4 X 1/2
35
889304-025
ELBOW, 37FL 90M SS 1/4 X 1/4
36
895930-030
CROSS, PIPE 3/4 FORGED SS
37
896800-010
PLUG, PIPE 1/4 3000# SS
NOTES
NOTES:
A1
TO DISCHARGE PIPE
A2
A3
A4
A5
A6
A7
TO AIR END DISCHARGE HOSE
A8
A9
SIGNAL FROM INLET
A10 RELIEF VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN

A11 TO INLET VALVE
A12 TO BLOW DOWN VALVE
1600R(HAF) 02250209-254 R01
90
Notes
1600R(HAF) 02250209-254 R01
91
1.25 FUEL SYSTEM WITH FUEL COOLER
02250199-697 R02 S1
1600R(HAF) 02250209-254 R01
92
02250199-697 R02 S2
1600R(HAF) 02250209-254 R01
93
KEY
PART NO.
QTY
DESCRIPTION
02250049-998
TUBE, ASSY FUEL PICK-UP 1600Q
02250058-345
STRIP, WEATHER 1 X 1/8 FOAM (FT)
02250094-185
GROMMET, RUB MTG 35 LBS
02250111-934
VALVE, CHECK FUEL 1/2 NPT
02250123-806
VLV,THRM BYPASS 3/4-NPT DE1
02250126-242
HOSE, FUEL RTRN SWV/SWV 3/8*12
02250134-501
COOLER, OIL ES-6 FUEL DE-18
02250141-156
SENDER, FUEL LEVEL
02250144-566
AID, STARTING ELEC 24V C15
10
02250164-646
PANEL,FBRGLS FRONT TANK 1600 INTERIM
11
02250164-656
SUPPORT,BAFFLES OVER FUEL TNK 1600 INTERIM DESIGN
12
02250164-657
STRAP,FUEL TANK SUPPORT 1600 INTERIM
13
02250166-196
HOSE,FUEL 1/2 X 98 X FEM SWIV
14
02250174-346
STRAP, INSUL FUEL TANK 1600C
15
02250185-262
FLTR,FUEL TANK VENT 1/2NPT
16
02250190-947
HOSE,MP 5/16 ID X 18 OAL
17
02250196-227
TNK,FUEL 1600C 190 GAL
18
02250199-707
SUPPORT,BRACKET FUEL COOLER RH
19
02250199-708
SUPPORT,BRACKET FUEL COOLER LH
20
02250200-107
SUPPORT,BRK AMOT VALVE 1600C
21
02250200-587
SUPPORT,BRACKET FUEL HOSE
22
02250200-588
SUPPORT,BRACKET FUEL HOSE
23
02250200-589
24
02250202-174
BAR,BAFFLE HOLD DOWN
25
047117
VALVE,BALL 1/2NPT
26
250004-752
GASKET, FUEL GAUGE NEOPRENE
27
250025-634
CLAMP,TUBE 5/8
28
250025-635
CLAMP,TUBE 7/8
1600R(HAF) 02250209-254 R01
NOTES
94
KEY
PART NO.
QTY
DESCRIPTION
29
250025-638
CLAMP, TUBE RUBR CTD 1-3/8 DIA
30
825304-236
19
31
825305-283
32
825506-198
33
825508-262
34
829106-300
35
829704-050
17
36
829705-075
37
829705-100
38
838204-071
39
838205-071
40
838206-071
41
838208-112
42
860006-025
ELBOW, 37FL 45M 3/8 X 1/4
43
860108-050
44
860206-025
ELBOW, 37FL 90M 3/8 X 1/4
45
860206-050
ELBOW, 37FL 90M 3/8 X 1/2
46
861706-025
TEE, 37FL M BR 3/8 X 1/4
47
866008-030
WASHER, FLT LG 8 X 30 BN732
48
866010-035
WASHER, FLT LG 10 X 35 BN732
49
866215-020
ELBOW, PIPE 90 DEG PLT 1/2
50
866308-160
NIPPLE, PIPE PLTD 1/2 X 16
51
866900-020
52
867030-020
53
867103-010
54
867106-030
55
868508-050
56
870106-008

1600R(HAF) 02250209-254 R01
NOTES
95
KEY
PART NO.
QTY
DESCRIPTION
57
870106-010
58
870108-006
59
870606-038
CONN, 90D STR X JIC 9/16 X 9/16
60
875808-008
ELBOW, 37 SW 90M 1/2 X 1/2
61
877512-000
NIPPLE, PIPE SS 300# 3/4 X CL
NOTES
NOTES:
A1: FUEL RETURN
A2: FUEL SUPPLY
1600R(HAF) 02250209-254 R01
96
Notes
1600R(HAF) 02250209-254 R01
97
1.26 ELECTRICAL PARTS - TIER 3
02250200-744 R02 S1
1600R(HAF) 02250209-254 R01
98
02250200-744 R02 S2
1600R(HAF) 02250209-254 R01
99
02250200-744 R02 S3
1600R(HAF) 02250209-254 R01
100
KEY
PART NO.
QTY
DESCRIPTION
02250051-629
SOL, SPNO 24VDC CONT-DUTY
02250053-256
COVER, BATTERY RUBBER 900/350-1600
02250053-257
PLATE, BATTERY COVER 1300H-1600
02250071-380
GRIP,CD N4 .187-.250 X 1/2
02250123-122
ROD, 3/8-16 X 11.25
02250137-648
SUPT,BRKT RELAY CONTACTOR DE18
02250142-101
WASHER, FLAT 5/16 X 11/16 SS BLACK
02250157-353
ENCLOSURE, MANUAL-PAK
02250163-818
SWITCH, E-STOP HD PUSH-PULL RED
10
02250163-819
GASKET, E-STOP LARGE PORTABLE MACH
11
02250163-820
ENCL, LARGE PORTABLE E-STOP
12
02250163-821
PLATE, COVER LARGE PORTABLE E-STOP
13
02250165-982
SUPT, PLATE ADAPTER MANUAL
14
02250170-349
SA,BAT QUICK DISC 1600C FAM
15
02250174-782
CABLE, BATTERY UNIVERSAL TERMINALS
16
02250175-412
SUPT,BRKT BATTERY 1600C
17
02250175-413
18
02250176-460
BATY, 8D/12 VOLT - WET
19
02250176-461
20
02250177-149
SUPT, BRKT CIRCUIT BREAKER 750B
21
02250181-717
SPCR, 1/2 HEX MALE-FEMALE
22
02250181-720
HARN, BATY CABLE 1600C
23
02250181-769
PNL,COV SS BAFFLE 1600C
24
02250200-784
HARN,MAIN 1600C LP T3
25
02250201-253
SA,CNTRL LINES 1600C LP
26
40091
ISOLATOR, VIBRATION 1OD X 3/4TALL
27
250034-212
CABLE,BATY 34 3/8-1/2 EYE (BLACK)
28
408300-001
CLAMP, HOSE 9/16ID

1600R(HAF) 02250209-254 R01
NOTES
101
KEY
PART NO.
QTY
DESCRIPTION
29
408300-005
CLAMP, HOSE 5/8 I.D.
30
408300-006
31
824815-006
NUT, WING PLTD 3/8-16
32
825206-337
33
825304-236
34
825305-283
35
825306-347
36
829110-175
37
829704-050
38
829704-075
39
829705-050
40
829705-075
41
829706-075
42
829706-100
43
837806-094
44
837810-156
45
838205-071
46
838206-071
47
878108-162
WASH, CHNL 1/2 ZINC PLTD
48
882304-016
CAPSCR, SOC BTN HD M4 X 16MM
49
884302-050
SCREW, HEX SER WASHER #10-24 X 1/2
50
SEE_CHART_
CTL
ELECTRIC/AIR CONTROLLER
NOTES
CONTROLS/AIR MANIFOLD
PART NUMBER
MODEL NUMBER
02250201-251
SA,CNTRL/AIR MANF SGL 1600C LP
02250201-252
SA,CNTRL/AIR MNF DUAL 1600C LP
1600R(HAF) 02250209-254 R01
102
Notes
1600R(HAF) 02250209-254 R01
103
1.27 BATTERY QUICK-DISCONNECT
02250174-462 R00
1600R(HAF) 02250209-254 R01
104
1.27 BATTERY QUICK-DISCONNECT
KEY
PART NO.
QTY
DESCRIPTION
02250160-837
SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS
02250162-209
SUPPORT, RELAY & SWITCH
02250165-472
LOCK, BATT DISCONNECT SWITCH
02250168-418
COVER, ACCESS RELAY & SWITCH
02250170-284
SUPPORT,BRACKET BAT DISC 1600C
02250170-768
CABLE,BATY 2/0 36 L
825304-236
825305-283
825502-083
NUT, HEX LOCKING #10-24
10
829704-050
11
829705-075
12
829705-100
13
876002-050
SCREW,RND PHILLIPS 10-24 X 1/2
1600R(HAF) 02250209-254 R01
NOTES
105
1.28 ELECTRICAL & AIR PARTS ASSEMBLY - TIER 3
02250201-250 R0
1600R(HAF) 02250209-254 R01
106
KEY
PART NO.
QTY
DESCRIPTION
02250046-142
PLUG,PIPE-BRASS-1/8-CAJON
02250157-351
ENCL, COMP & MANIF BLK T3
02250157-696
SUPPORT, COMPASS ENCLOSURE 1600 T3
02250160-044
SUPPORT, ENCL COMPASS & MANF BLK
02250160-095
WS, EPDM 65 SHORE/SPGE RUBBER BLACK
02250162-222
SUPPORT, MANIFOLD 900HAF & 1600 T3
02250162-243
HOSE,MANF-BLW DN VLV SUPPLY
02250162-244
HOSE,MANF-BLWDWNVLVDISCH 1600
02250162-245
HOSE,MANF-RECIRC VALVE
10
02250162-246
HOSE,MANF-RUN/START
11
02250162-247
HOSE,MANF-CTL SYS VENT
12
02250162-248
HOSE, CONTROL SYS
13
02250162-255
BOLT, SHOULDER 5/16-18 X .75
14
02250162-703
FTG, HOSE BLKHD ELBOW 1/4 37 FLR
15
02250163-467
DECAL, HOSE CTL LINE LOC-ENCL
16
02250166-766
BSHG, OPEN/CLOSED 1.250
17
02250168-419
PLUG, ELECT COMPASS AUX CONNECTOR
18
02250201-247
HARNESS, MANIFOLD BLK 1600C LP
19
43258
20
47235
CLAMP, HOSE 3/8
21
48448
GAUGE, CTL AIR PRESS 0-200 PSI
22
825305-283
23
825306-347
24
829106-100
25
829705-050
26
829705-075
27
829706-100
28
829706-125

1600R(HAF) 02250209-254 R01
NOTES
107
KEY
PART NO.
QTY
DESCRIPTION
29
837806-094
30
838207-071
31
842315-031
32
842910-125
CONN, HOSE #10 X 1/8
33
843102-025
RIVET, POP 1/8 X 1/4
34
862108-050
UNION, 37FL BHD 1/2
35
879611-081
NUT, HEX LOCKING SS 4-40
36
880511-050
SCREW,PAN HD PH #4-40 X 1/2 SS
37
886702-062
HOSE, VITON 1/4OD X 1/8ID
38
SEE_CHART_C
NTL
CONTROLLER, COMPASS L.P.
39
SEE_CHART_
MANF
MANIFOLD, AIR CONTROLS L.P.
NOTES
EXPLODED/VIEW NOTES:
A1: REAR VIEW.
A2: WIRING HARNESS CONNECTOR.
A3: USE ON OPEN FRAMES MACHINES ONLY.
A4: MOUNT TO PEM NUTS IN 02250157-351
A5: START/RUN
A6: RECIRC
A7: HI/LOW
A8: WIRING HARNESS DETAILS.
A9: DECAL LOCATION.
CONTROLLER
MODEL
02250159-203
MANIFOLD
DUAL PRESSURE
02250144-497
1600R(HAF) 02250209-254 R01
108
Notes
1600R(HAF) 02250209-254 R01
109
1.29 INSTRUMENT PANEL - TIER 2 & 3
02250159-189 R00
1600R(HAF) 02250209-254 R01
110
1.29 INSTRUMENT PANEL - TIER 2 & 3
KEY
PART NO.
QTY
DESCRIPTION
02250130-488
CONNECTOR, ELECTRICAL ECM MODULE
02250130-489
CAP, RECEPTACLE ECM MODULE
02250131-087
GASKET, ELECT. CONN. ECM MODULE
02250140-536
GAUGE, PRESS 0-600 PSI W/LCD ACTIA
02250140-537
GAUGE, TEMP/TACH/FUEL ACTIA
02250140-539
INSTRUMENT, WARNING BANK MOD CMACS
02250140-692
02250141-139
SWITCH, START-ON-OFF CMACS CONTROLS
02250141-140
SWITCH, RESET CMACS CONTROLS
10
02250141-141
SWITCH, HI/LO CMACS CONTROLS
11
02250141-630
HEATER,24V W/MNTG PLT & THERMOSTAT
12
02250144-332
CONN, DEUTSCH HDP24-24-29PN
13
02250144-333
14
02250145-274
PANEL, SUB ELECTRICAL CMACS CONTROLS
15
02250146-623
DECAL, OVERLAY CMACS 14X14 ENCL
16
02250146-682
RELAY,75VDC CMACS
17
02250146-683
SOCKET, RELAY 18-20GA WIRE CMACS
18
02250147-476
CB,50A AUTO RESTART CMACS CONTROLS
19
02250147-531
GASKET, NEOPRENE CL CELL CMACS
20
02250157-350
ENCLOSURE, COMPASS N4X
21
831604-050
SCREW, MACH-RD HD 1/4-20 X 1/2
22
880511-050
SCREW, PAN HD PH #4-40 X 1/2 SS
23
880711-092
NUT, HEX #4-40 SS
1600R(HAF) 02250209-254 R01
NOTES
111
1.30 CONTROLLER - DUAL PRESSURE - TIER 2 & 3
02250159-203 R06 S1
1600R(HAF) 02250209-254 R01
112
02250159-203 R06 S2
1600R(HAF) 02250209-254 R01
113
KEY
PART NO.
QTY
DESCRIPTION
02250130-488
CONNECTOR, ELECTRICAL ECM MODULE
02250130-489
CAP, RECEPTACLE ECM MODULE
02250131-087
GASKET, ELECT. CONN. ECM MODULE
02250140-537
GAUGE, TEMP/TACH/FUEL ACTIA
02250140-539
INSTRUMENT, WARNING BANK MOD CMACS
02250140-692
02250141-139
SWITCH, START-ON-OFF CMACS CONTROLS
02250141-140
SWITCH, RESET CMACS CONTROLS
02250141-141
SWITCH, HI/LO CMACS CONTROLS
10
02250141-630
HEATER,24V W/MNTG PLT & THERMOSTAT
11
02250144-332
12
02250144-333
13
02250145-274
PANEL, SUB ELECTRICAL CMACS CONTROLS
14
02250146-623
DECAL, OVERLAY CMACS 14X14 ENCL
15
02250146-682
RELAY,75VDC CMACS
16
02250146-683
SOCKET, RELAY 18-20GA WIRE CMACS
17
02250147-476
CB,15A AUTO RESTART CMACS CONTROLS
18
02250147-531
GASKET, NEOPRENE CL CELL CMACS
19
02250157-350
ENCLOSURE, COMPASS N4X
20
02250159-425
KEY, COMPASS REPLACEMENT
21
829704-050
NOTES
NOTES:
1.
DESIGN PER SPEC. 02250159-206
2.
REFER TO ID DRAWING 02250159-189 FOR ASSEMBLY OF REPLACEMENT PARTS.
3.
MARK/TAG CONTROLLER WITH SULLAIR P/N.

NO VENDOR NAME ON ANY PARTS.
4.
ACTIA P/N: 111716
1600R(HAF) 02250209-254 R01
114
Notes
1600R(HAF) 02250209-254 R01
115
1.31 MANIFOLD - DUAL PRESSURE - TIER 2 & 3
02250144-497 R05
1600R(HAF) 02250209-254 R01
116
KEY
PART NO.
QTY
DESCRIPTION
825204-226
825205-273
828604-125
828605-175
842910-125
CONN, HOSE #10 X 1/8
860104-025
860108-050
860204-025
ELBOW, 37FL 90M 1/4 X 1/4
860204-050
ELBOW, 37FL 90M 1/4 X 1/2
10
860208-050
ELBOW, 37FL 90M 1/2 X 1/2
11
860212-075
ELBOW, 37FL 90M 3/4 X 3/4
12
860404-025
NIPPLE, PIPE-HEX 1/4 X 1/4
13
867700-010
TEE, PIPE 1/4 3000# PLT
14
868900-005
NOTES
NOTES:
1)
VENDOR TO SUPPLY ALL INTERNAL PARTS.
2)
BLACK ANODIZED BODY (E-COAT) (MILL-A-8625 TYPE II CLASS 2)
3)
APPROVED VENDOR: CASH VALVE INC.PART NUMBER: 22313.0000
4)
SEE 02250170-299 FOR P & ID
A1: 1/4NPT(PRESSURE GAUGE)

A2: 3/8-16 TAPPED .50 DEEP MOUNTING HOLES(4-PLACES)
A3: INFORMATION PLATE TO INCLUDE THE FOLLOWING:
SULLAIR NAME AND LOGO
SULLAIR P/N
SET PRESSURE(S)
PRESSURE RANGE
MAX. INLET PRESSURE
DATE CODE
1600R(HAF) 02250209-254 R01
117
KEY
PART NO.
QTY
DESCRIPTION
NOTES
(NO VENDOR INFO)

A4: REFERENCE: .062 ORIFICE LOCATED BELOW THIS ELBOW
A5: THE REDUCING REGULATOR THREADS AND THE
MATING THREADS IN THE MANIFOLD ARE TO
HAVE LOCTITE 7649 PRIMER N APPLIED PER
MANUFACTURES INSTRUCTIONS PRIOR TO APPLYING
LOCTITE 271 HIGH STRENGTH THREAD LOCKER TO
THE REDUCING REGULATOR HOUSING THREADS AND
INSTRUMENTING INTO THE BLOCK. TIGHTEN THE
REGULATOR HOUSING TO 65 LB-FT OF TORQUE.
1600R(HAF) 02250209-254 R01
118
Notes
1600R(HAF) 02250209-254 R01
119
1.32 CONTROL LINES - TIER 2 & 3
02250201-246 R03 S1
1600R(HAF) 02250209-254 R01
120
02250201-246 R03 S2
1600R(HAF) 02250209-254 R01
121
02250201-246 R03 S3
1600R(HAF) 02250209-254 R01
122
02250201-246 R03 S4
1600R(HAF) 02250209-254 R01
123
KEY
PART NO.
QTY
DESCRIPTION
02250163-003
HOSE, BNDL CTL LINES 1600-T3 LP
02250163-492
HOSE, CTL PANEL-DRY PRESS REC TN
02250200-775
SUPPORT, UPR BRACKET TUBE 1600C
02250200-790
TUBE, SS P3 SEC-B 1600C LP
02250200-934
TUBE, SS P1 SEC-A 1600C LP
02250200-935
02250200-936
02250200-941
SUPPORT, BRACKET TUBE 1600C LP
02250202-342
10
02250202-606
11
043357
CLAMP, SPEED TUBE 1/4
12
240860-001
UNION, TUBE 1/4 STAINLESS STL
13
408300-010
CLAMP, HOSE 2 3/8 I.D.
14
825304-236
15
829704-075
16
829705-075
17
829706-125
18
860104-050
19
860108-050
20
876804-012
21
876804-025
22
877004-025
ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
23
878900-010
TEE, PIPE 1/4 2000# SS
24
881304-025
25
889104-025
CONN, 37 FL/MPT SS 1/4 X 1/4
26
889308-050
ELBOW, 37FL 90M SS 1/2 X 1/2
1600R(HAF) 02250209-254 R01
NOTES
124
KEY
PART NO.
QTY
DESCRIPTION
NOTES
NOTES
A1: GREEN - AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK
A2: BLUE - AIR CONTROL MANIFOLD BLOCK TO VALVE BODY TOP PORT
A3: PURPLE - AIR CONTROL MANIFOLD BLOCK TO FRONT OF FLOW CONTROL PLATE
A4: RED - AIR CONTROL MANIFOLD BLOCK TO SPRINGING CHAMBER
A5: WHITE - AIR CONTROL MANIFOLD BLOCK TO VALVE BODY BOTTOM PORT
A6: YELLOW - AIR CONTROL MANIFOLD BLOCK TO CONTROL SIGNAL PORT
A7: ORANGE - RECEIVER TANK SCAVENGE LINE PORT TO COMPRESSOR
A8: 02250163-004 - AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK
A9: TRIM EXCESS TUBING LENGTH TO ALLOW CONDENSATE WITHIN TUBE TO DRAIN TO TANK.
A10: TRIM EXCESS TUBING LENGTH FOR PROPER FIT.
A11: REFERENCE P & I 02250176-713
A12: P1 DRY SIDE PRESSURE
A13: P2 CONTROL PRESSURE
A14: P3 WET SIDE PRESSURE
A15: ON 200PSI MACHINES IT MAY BE NECESSARY TO SUBSTITUTE LINE 02250200-790
WITH 02250203-691 BECAUSE OF RECEIVER TANK PORT DIFFERENCES.
1600R(HAF) 02250209-254 R01
125
02250209-261 R00 S1
1600R(HAF) 02250209-254 R01
126
02250209-261 R00 S2
1600R(HAF) 02250209-254 R01
127
02250209-261 R00 S3
1600R(HAF) 02250209-254 R01
128
KEY
PART NO.
QTY
DESCRIPTION
02250051-629
SOLENOID,SPNO 24 VOLT DC CONT-DUTY
02250053-256
02250053-257
02250071-380
GRIP,CD N4 .187-.250 X 1/2
02250123-122
ROD, 3/8-16 X 11.25
02250137-648
02250142-101
02250157-353
02250163-818
10
02250163-819
11
02250163-820
12
02250163-821
13
02250165-982
14
02250170-349
15
02250174-782
16
02250175-412
17
02250175-413
18
02250176-460
19
02250176-461
20
02250177-149
21
02250181-717
22
02250181-720
23
02250181-769
24
02250208-791
HARN,MAIN 1600R T1
25
02250209-146
SA,CNTRL LINES 1600R LP T1
26
02250209-176
SA,MAN PNL/CTRL 1600R T1
27
40091
28
250034-212

1600R(HAF) 02250209-254 R01
NOTES
129
KEY
PART NO.
QTY
DESCRIPTION
29
408300-001
CLAMP, HOSE 9/16ID
30
408300-005
31
408300-006
32
824815-006
33
825206-337
34
825304-236
35
825305-283
36
825306-347
37
829110-175
38
829704-050
39
829704-075
40
829705-050
41
829705-075
42
829706-075
43
829706-100
44
837806-094
45
837810-156
46
838205-071
47
838206-071
48
878108-162
49
882304-016
50
884302-050
1600R(HAF) 02250209-254 R01
NOTES
130
Notes
1600R(HAF) 02250209-254 R01
131
02250209-175 R01
1600R(HAF) 02250209-254 R01
132
KEY
PART NO.
QTY
DESCRIPTION
02250157-696
SUPT, COMPASS ENCLOSURE 1600 T3
02250160-095
WS, EPDM 65 SHORE/SPGE RUBBER BLACK
02250162-248
HOSE,MANF-CONTROL AIR
02250162-703
FTG, HOSE BLKHD ELBOW 1/4 37 FLR
02250166-766
BSHG, OPEN/CLOSED 1.250
02250168-419
PLUG, ELECT COMPASS AUX CONNECTOR
02250186-271
02250202-057
SUPT,L BKT CTRLS VOLVO T4 750C
02250202-316
CONT,ASSY MECH 300PSI CAT T3
10
02250203-489
ENCL,MAN CNTLS VOLVO 750C T4
11
02250203-500
PLUG,PLASTIC 3/4 BLACK
12
02250208-212
SA,MAN CTRLS DUAL 1600R T1
13
43258
14
47235
CLAMP, HOSE 3/8
15
825305-283
16
829705-050
17
829705-075
10
18
829706-075
19
829706-125
20
842315-031
21
843102-025
22
860112-050
23
873702-024
CONN, 37 FL 1/4 X 1/8 NPT
24
886808-004
ADPT,1/2F X 1/4M BRS
25
895802-200
NIPPLE, PIPE HXL BRASS 1/8 X 2.0
NOTES
NOTES:
A1: P2 TRANSDUCER
A2: OPEN
1600R(HAF) 02250209-254 R01
133
KEY
PART NO.
QTY
DESCRIPTION
NOTES
A3: CLOSE
A4: MAIN AIR SUPPLY
A5: DRY AIR PRESSURE
1600R(HAF) 02250209-254 R01
134
Notes
1600R(HAF) 02250209-254 R01
135
1.35 CONTROLLER - DUAL PRESSURE - TIER 1
Replacement Assembly
Part Number:
02250202-316 r01
02250202-316(r01)
1600R(HAF) 02250209-254 R01
136
Notes
1600R(HAF) 02250209-254 R01
137
1.36 MANIFOLD - DUAL PRESSURE - TIER 1
02250208-212 R01S1
1600R(HAF) 02250209-254 R01
138
02250208-212 R01S2
1600R(HAF) 02250209-254 R01
139
02250208-212 R01S3
1600R(HAF) 02250209-254 R01
140
KEY
PART NO.
QTY
DESCRIPTION
02250052-358
REG,BACK PRESS CONTROL 1/4
02250115-268
VALVE, PRESSURE REGULATOR
02250162-248
02250186-271
02250202-058
TUBE,SS 1/4 CTRLS VOLVO T4 750C
02250202-061
02250204-924
02250204-926
SUPT,BKT CTRLS VOLVO T4 750C
02250204-928
DECAL,START/PRES VOLVO T4
10
02250208-185
TUBE,SS 1/4 CTRLS 1600R
11
02250208-187
12
02250208-188
13
02250208-189
14
44205
VALVE, 3-WAY BALL(PRESSURE SELECTOR)
15
45244
16
48448
GAUGE, CTL AIR PRESS 0-200 PSI
17
250019-142
NIPPLE, PIPE-XS 316S 1/4 X CL
18
841500-004
19
876730-010
TEE, PIPE 300# 1/4 SS
20
876804-025
21
877004-025
13
ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
22
878900-010
23
881204-025
ELBOW, PIPE 90M/F 1/4 x 1/4 BRASS
24
881304-025
25
889104-025
26
889304-025
ELBOW, 37FL 90M SS 1/4 X 1/4
27
895804-250
28
895804-400
29
895930-010
CROSS, PIPE 1/4 FORGED SS
30
896800-010
PLUG, PIPE 1/4 3000# SS

1600R(HAF) 02250209-254 R01
NOTES
141
1.37 CONTROL LINES - TIER 1
02250209-147 R00 S1
1600R(HAF) 02250209-254 R01
142
02250209-147 R00 S2
1600R(HAF) 02250209-254 R01
143
02250209-147 R00 S3
1600R(HAF) 02250209-254 R01
144
KEY
PART NO.
QTY
DESCRIPTION
02250167-864
HOSE,MP 3/16ID X 73 OAL
02250203-574
02250205-268
02250205-872
HOSE,ASSY MP 3/16ID X 73.50OAL
02250209-231
HOSE,ASSY INLET LINE BUNDLE 1600R T1
02250209-232
HOSE,ASSY CNTRL LINE BUNDLE 1600R T1
45244
249604-008
HOSE, MED PRESS 0.25 X 032
408300-010
CLAMP, HOSE 2 3/8 I.D.
10
829706-125
11
860104-012
12
860108-050
13
867102-010
14
869145-025
CAP, PIPE 1/4 BRASS
15
873304-004
TEE, 37FL UNION 1/4
16
878900-010
17
878900-020
18
881304-025
19
889104-025
20
889304-025
ELBOW, 37FL 90M SS 1/4 X 1/4
21
889308-050
ELBOW, 37FL 90M SS 1/2 X 1/2
22
898704-025
NIPPLE, PIPE-HEX 1/4 X 1/4 SS
23
898708-025
24
898708-050
1600R(HAF) 02250209-254 R01
NOTES
145
02250200-744 R02 S1
1600R(HAF) 02250209-254 R01
146
02250200-744 R02 S2
1600R(HAF) 02250209-254 R01
147
02250200-744 R02 S3
1600R(HAF) 02250209-254 R01
148
KEY
PART NO.
QTY
DESCRIPTION
02250051-629
SOL, SPNO 24VDC CONT-DUTY
02250053-256
02250053-257
02250071-380
GRIP,CD N4 .187-.250 X 1/2
02250123-122
ROD, 3/8-16 X 11.25
02250137-648
02250142-101
02250157-353
02250163-818
10
02250163-819
11
02250163-820
12
02250163-821
13
02250165-982
14
02250170-349
15
02250174-782
16
02250175-412
17
02250175-413
18
02250176-460
19
02250176-461
20
02250177-149
21
02250181-717
22
02250181-720
23
02250181-769
24
02250200-784
HARN,MAIN 1600C LP T3
25
02250201-253
SA,CNTRL LINES 1600C LP
26
40091
27
250034-212
28
408300-001
CLAMP, HOSE 9/16ID

1600R(HAF) 02250209-254 R01
NOTES
149
KEY
PART NO.
QTY
DESCRIPTION
29
408300-005
30
408300-006
31
824815-006
32
825206-337
33
825304-236
34
825305-283
35
825306-347
36
829110-175
37
829704-050
38
829704-075
39
829705-050
40
829705-075
41
829706-075
42
829706-100
43
837806-094
44
837810-156
45
838205-071
46
838206-071
47
878108-162
48
882304-016
49
884302-050
50
SEE_CHART_
CTL
ELECTRIC/AIR CONTROLLER
NOTES
CONTROLS/AIR MANIFOLD
PART NUMBER
MODEL NUMBER
02250201-251
SA,CNTRL/AIR MANF SGL 1600C LP
02250201-252
SA,CNTRL/AIR MNF DUAL 1600C LP
1600R(HAF) 02250209-254 R01
150
Notes
1600R(HAF) 02250209-254 R01
151
1.39 CANOPY - AFTERCOOLED
02250173-954 R03 S1
1600R(HAF) 02250209-254 R01
152
02250173-954 R03 S2
1600R(HAF) 02250209-254 R01
153
02250173-954 R03 S3
1600R(HAF) 02250209-254 R01
154
02250173-954 R03 S4
1600R(HAF) 02250209-254 R01
155
02250173-954 R03 S5
1600R(HAF) 02250209-254 R01
156
KEY
PART NO.
GREEN P/N
WHITE P/N
YELLOW P/N
STAINLESS
QTY
DESCRIPTION
02250045-687
HINGE, DOOR COOLER ACCESS 1600
02250054-322
HINGE, CAN DOOR W/CUTOUT 1600
02250091-543
34
CAPSCREW, BUTTON HEAD 5/16-18 X 3/4
02250094-077
LATCH, ASSY 17.5 ROD 1600 CAN
02250114-600
STRAP, INSULATION MUFFLER SIDE 1200
02250120-795
STRAP, INSULATION MUFFLER SIDE 1200
02250122-009
STRAP, INSULATION CANOPY 1600
02250131-747
LATCH, PAD-LOCKABLE
02250142-324
02250160-313
02250170-350
02250170-351
02250148-975
PANEL, DOOR JAM SS 900XH-1900
10
02250142-325
02250160-314
02250170-352
02250170-353
02250148-976
PANEL, DOOR JAM CS 900XH-1900
11
02250142-326
02250160-315
02250170-354
02250170-355
02250148-977
PANEL, BOTTOM CS CANOPY 900XH-1900
12
02250142-327
02250160-316
02250170-356
02250170-357
02250148-978
PANEL, BATTERY COVER 900XH-1900
13
02250142-329
02250160-318
02250170-360
02250170-361
02250148-980
PANEL, TOP CAN SS 900XH-1900
14
02250142-330
02250160-319
02250170-362
02250170-363
02250148-981
PANEL, TOP CAN CS 900XH-1900
15
02250142-331
02250160-321
02250170-364
02250170-365
02250148-982
PANEL, UNIT END SS 900XH-1900
16
02250142-332
02250160-323
02250170-366
02250170-367
02250148-983
PANEL, BOTTOM CS 900XH-1900
17
02250142-333
02250160-324
02250170-368
02250170-369
02250148-984
PANEL, BOTTOM SS 900XH-1900
18
02250142-334
02250160-325
02250170-370
02250170-371
02250148-985
DOOR, ACCESS COOLER SS 900XH-1900
19
02250142-336
02250160-327
02250170-372
02250170-373
02250148-986
PANEL, ROOF CANOPY CLR END 900
20
02250142-337
02250160-328
02250170-374
02250170-375
02250148-987
PANEL, ROOF DRAWBAR END 900XH-
21
02250142-338
02250160-329
02250170-376
02250170-377
02250148-988
DOOR, ACCESS SS 900XH-1900 W/CUTOUT
22
02250142-340
02250160-334
02250170-383
02250170-384
02250148-989
PANEL, UNIT END CS 900XH-1900
23
02250142-341
02250160-335
02250170-396
02250170-397
02250148-990
PANEL, COOLER END STREET SIDE W/LITES 900XH-1900
24
02250142-342
02250160-336
02250170-394
02250170-395
02250148-991
PANEL, COOLER END CURB SIDE W/LITES 900XH-1900
25
02250142-343
02250160-337
02250170-390
02250170-391
02250148-992
DOOR, ACCESS CS 900XH-1900
26
02250142-344
02250160-338
02250170-392
02250170-393
02250148-993
DOOR, ACCESS SS 900XH-1900
27
02250142-346
02250160-330
02250170-441
02250170-442
02250148-994
DOOR, HOUSING CS 900XH-1900
28
02250142-347
02250160-331
02250170-443
02250170-444
02250148-995
DOOR, ACCESS END 900XH-1900
1600R(HAF) 02250209-254 R01
157
KEY
PART NO.
GREEN P/N
WHITE P/N
YELLOW P/N
STAINLESS
QTY
DESCRIPTION
29
02250142-348
02250160-332
02250170-445
02250170-446
02250148-996
DOOR, ACCESS CS 900XH-1900
30
02250142-349
02250160-364
02250170-378
02250170-389
02250148-997
PLT, CVR DISCHARGE 3 PIPE 900XH-1900
31
02250142-350
02250170-387
02250170-388
02250170-389
02250148-998
GRILLE, CAN 900XH-1900
32
02250149-318
02250170-381
02250170-380
02250170-382
02250149-319
ANGLE, SUPPORT END PANELS 900XH-1900 TAB
33
02250157-882
02250157-886
02250157-883
02250157-884
02250157-885
DOOR, CONTROL PANEL 1600 T3
34
02250158-314
100
35
02250158-992
HINGE, CANOPY DOOR 16 IN-LBS BLACK
36
02250162-223
02250162-228
02250162-225
02250162-226
02250162-227
DOOR, CONTROL LWR PANEL 750-900 & 1600 T3
37
02250169-254
02250170-460
02250170-458
02250170-459
02250169-258
PANEL, ASSY CANOPY FRT 1600C-ACT3
38
02250186-777
PLT, COVER RADIATOR 1600C
39
02250206-610
GRILLE, CAN ROOF 1600C LOUVER
40
02250207-148
HANDLE, DOOR LATCH 1600C
41
250009-498
HINGE, AIR EXHAUST GUARD FRONT
42
250010-249
STOP, RUBBER ACCESS DOORS
43
250022-436
60
44
250023-917
HINGE, DOOR 750/100
45
250025-692
16
SCREW, MACH PHILL #10-24 X 1/2
46
250033-828
HOOK, DOOR LATCH MALE SS
47
250033-829
CATCH, DOOR LATCH FEMALE SS
48
250041-158
LATCH, DOOR ASSY 750-1050
49
825305-283
115
50
825504-145
35
51
829104-075
51
CAPSCREW, HEX GR5 1/4-20 X 3/4
52
829705-075
168
53
829705-100
35
54
834504-075
55
838204-071
38
56
838205-071
02250206-434
02250206-435
02250206-436
02250206-437
GASKET, SPONGE-RUBBER BLACK
1600R(HAF) 02250209-254 R01
158
KEY
PART NO.
GREEN P/N
WHITE P/N
YELLOW P/N
STAINLESS
QTY
DESCRIPTION
57
843102-050
58
843103-050
62
RIVET, POP 3/16 X 1/2 AD68
59
860905-098
60
861405-092
NUT, RETAINER 5/16-18 .092
NOTES
A1: TO FRAME
A2: TO CANOPY FRONT
A3: TO CANOPY BACK
A4: TO CANOPY SIDE
A5: TO CANOPY TOP
1600R(HAF) 02250209-254 R01
159
1.40 ACOUSTICAL PANELS - AFTERCOOLED
02250200-729 R03 S1
1600R(HAF) 02250209-254 R01
160
02250200-729 R03 S2
1600R(HAF) 02250209-254 R01
161
02250200-729 R03 S3
1600R(HAF) 02250209-254 R01
162
KEY
PART NO.
QTY
DESCRIPTION
02250048-143
PNL, ACST FOAM 67 X 6 X 2
02250048-144
PNL, ACST FOAM 45.5 X 14 X 1
02250048-145
02250048-152
02250048-158
PNL, ACST FOAM 45.5 X 5.5 X 2
02250048-900
02250048-904
02250048-905
02250048-906
10
02250051-316
11
02250051-321
12
02250051-323
13
02250053-506
14
02250053-508
15
02250062-022
PNL, ACST FOAM 16 X 59 X 12 X 2
16
02250092-014
17
02250092-106
18
02250092-107
19
02250110-229
14
CLIP, BUCKLE FOR INS. STRAPPING
20
02250114-437
SUPPORT, INSULATION MOUNT 1600
21
02250114-537
STRAP, INSULATION MOUNT LONG 1600
22
02250114-563
23
02250114-567
24
02250114-568
25
02250164-655
PANEL,BAFFLE OVER TANK 1600 INTERIM
26
02250164-677
PANEL,FIBERGLASS REAR CS 1600 INTERIM
27
02250164-679
PANEL,FIBERGLASS REAR STREETSIDE 1600 INTERIM
28
02250164-826
PANEL,ACST 1 FOR BAF OVER TANK
29
02250164-832
PANEL,ACST 1 FOR BAF OVER TANK
30
02250165-466
PNL,ACST FOAM 1.00 T3

1600R(HAF) 02250209-254 R01
NOTES
163
KEY
PART NO.
QTY
DESCRIPTION
31
02250165-467
PNL, ACST FOAM 9.5 X 26.5 X 3.5 X 11 X 1
32
02250165-468
33
02250165-469
34
02250165-881
SUPPORT,VERT BAFFLES OVER TANK 1600 INTERIM
35
02250174-023
PNL,ACST 2.00 X 13.25 X 48.00
36
02250174-035
PNL,ACST 2.00 X 15.00 X 38.00
37
02250174-039
PNL,ACST 2.00 X 6.50 X 82.00
38
02250174-040
PNL,ACST 2.00 X 11.00 X 9.00
39
02250174-041
PNL,ACST 2.00 X 7.00 X 7.00
40
02250174-042
PNL,ACST 2.00 X 11.00 X 34.50
41
02250174-043
PNL,ACST 2.00 X 11.00 X 39.50
42
02250174-044
PNL,ACST 2.00 X 12.00 X 78.50
43
02250174-047
PNL,ACST 2.00 X 11.00 X 28.00
44
02250174-049
PNL,ACST 2.00 X 29.00 X 20.00
45
02250174-074
PNL,ACST 1.00 X 35.00 X 9.30
46
02250174-078
PNL,ACST 1.00 X 19.00 X 10.50
47
02250174-079
PNL,ACST 1.00 X 16.00 X 10.50
48
02250174-080
PNL,ACST 1.00 X 34.00 X 9.12
49
02250199-714
BAF,OVER FUEL TANK 1600C
50
02250205-611
PNL,ACST FOAM 2 X 16.5 X 74.5
51
02250207-246
STRAP,INSUL CANOPY 16.19
52
02250207-247
PNL,ACST FOAM 3X3X74.5
53
02250208-438
PNL,ACST 1.00 X 58.0 X 11.5 1600C
54
02250208-439
PNL,ACST 1.00 X 58.0 X 11.5
55
47829
56
825305-283
11
57
829704-050
16
58
829705-075
11
NOTES
138 STRAPPING, 1/2 WIDE (FT)
1600R(HAF) 02250209-254 R01
164
Notes
1600R(HAF) 02250209-254 R01
165
1.41 DECAL LOCATIONS, DTQ
02250208-793 R01 S1
1600R(HAF) 02250209-254 R01
166
02250208-793 R01 S2
1600R(HAF) 02250209-254 R01
167
KEY
PART NO.
QTY
DESCRIPTION
02250057-624
DECAL, ISO 9001 BLK 3.44X5.75
02250075-506
DECAL,FILTERED AIR BLK
02250086-562
DECAL, GENERAL MAINT 1300H-1900
02250097-455
DECAL, 5 YEAR WARRANTY AWF
02250101-442
DECAL, CONSPICUITY TAPE 2 WHITE
02250109-529
DECAL, CAT DIESEL POWER
02250118-638
DECAL,LEAD WARN. PROP. 65
02250121-331
DECAL, SULLAIR 7.63 X 45.75 BLACK
02250155-495
DECAL,BLACK WWW.SULLAIR.COM
10
02250166-255
DECAL, COMPASS START-UP
11
02250166-385
DECAL, CONTAINMENT DRAIN
12
02250171-285
DECAL, SULLAIR COMPASS CONTROL
13
02250171-788
DECAL, DO NOT OPER W/O GRD #2
14
02250171-789
DECAL, DO NOT OPER W/O GRD #3
15
02250171-790
DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS
16
02250171-794
DECAL, TIE DOWN
17
02250171-795
DECAL, DIESEL FUEL
18
02250171-798
DECAL, DO NOT STAND ON SVS VLV
19
02250171-800
DECAL, DO NOT OPER W/DOORS OPE
20
02250171-807
DECAL, WARNING HOT SURFACES
21
02250171-808
DECAL, PRESSURIZED VESSEL
22
02250171-810
DECAL, WARNING EXHAUST GASES
23
02250171-813
DECAL, WARNING REMOTELY CONTROLLED
24
02250171-814
DECAL, CORROSIVE
25
02250171-815
DECAL, READ INSTRUCTION MANUAL
26
02250171-818
DECAL, WARNING
27
02250171-821
DECAL, TOW BAR/COMMENCING
28
02250172-064
DECAL, AXLE LUBRICATION INSTR

1600R(HAF) 02250209-254 R01
NOTES
168
KEY
PART NO.
QTY
DESCRIPTION
29
02250172-069
DECAL, WARNING CRUSH/PINCH POINT
30
02250172-088
DECAL, MANUAL CONTAINER
31
02250172-089
DECAL, ENGINE COOLANT
32
02250172-091
DECAL, STANDARD AIR
33
02250172-092
DECAL, AFTERCOOLED AIR
34
02250172-097
DECAL, PRESSURE CONTROL HIGH
35
02250172-098
DECAL, PRESSURE CONTROL LOW
36
02250172-274
DECAL, DO NOT FORK LIFT HERE
37
02250172-275
DECAL, BATTERY DISCONNECT
38
02250172-276
DECAL, RAD FILL/HOT/SEE MANUAL
39
02250172-280
DECAL, ENGINE COOLANT
40
02250172-282
DECAL, COMPR OIL SULLAIR AWF
41
02250172-303
DECAL, INTAKE AIR
42
02250172-389
DECAL, DRAIN DESCRIPTION W/AC T3
43
02250172-453
DECAL, WARNING ELECTRICAL SHOCK
44
02250172-828
DECAL,DO NOT GROUP 185-375 T3
45
02250173-353
DECAL,CAUTION DO NOT MIX
46
02250173-673
DECAL, COMPR OIL FILTER ELEMENT REPL
47
02250179-647
DECAL,COMPR FIL W/MOBIL DELVAC
48
02250181-498
DECAL, DRAIN WATER CONDENSATE
49
02250208-441
DECAL,SULLAIR CERTIFIED REMAN
50
40103
REFLECTOR, RED 1.68 X 4.25
51
49463
DECAL, NOISE EMISSION CONTROL
52
250034-319
REFLECTOR, AMBER 1.68 X 4.25
53
843102-038
54
843200-025
WRAP, TIE NYLON TF4-8
55
SEE MODEL
CHART
DECAL,MODEL NUMBER SEE CHART
1600R(HAF) 02250209-254 R01
NOTES
169
KEY
56
PART NO.
SEE WD
CHART
QTY
1
DESCRIPTION
NOTES
DECAL,WD SEE CHART

NOTES:
A1: HIGH PRESSURE MACHINES ONLY.

A2: ATTACH TO INLET VALVE.
A3: ATTACH TO RECEIVER TANK.
A4: ONE DECAL PER FILTER.
A5: DECAL DEPENDANT ON MODEL.
A6: DECAL TO BE INCLUDED WITH PAPER WORK PACKET.
MODEL DECAL CHART (A5)
02250121-404
DECAL, 1300H W/SULLAIR BLACK
02250121-406
DECAL, 1600 W/SULLAIR BLACK
02250121-408
DECAL, 1600H W/SULLAIR BLACK
02250150-342
DECAL, 1450HH W/SULLAIR BLACK
02250166-511
DECAL,900XHH/1150XH BLACK
02250166-513
DECAL,750XHH/900XH BLACK
WIRING DIAGRAM DECAL CHART (A6)
02250201-079
DECAL,WD MAIN 1600C LP T3
02250209-469
02250208-901
1600R(HAF) 02250209-254 R01
170
Notes
1600R(HAF) 02250209-254 R01
171
1.42 BLOCK HEATER - TIER 3
02250166-068 R00
1600R(HAF) 02250209-254 R01
172
1.42 BLOCK HEATER - TIER 3
KEY
PART NO.
QTY
DESCRIPTION
02250165-321
CORD, THERMO 120V 120-140 DEG F
02250165-322
HEATER, IMMERSION JACKET WATER SAE
1600R(HAF) 02250209-254 R01
NOTES
173
1.43 BLOCK HEATER - TIER 1 & 2
02250118-637 R00
1600R(HAF) 02250209-254 R01
174
1.43 BLOCK HEATER - TIER 1 & 2
KEY
PART NO.
QTY
DESCRIPTION
02250115-418
THERMO, CAT 3306 IMMERSION HEATER
02250116-444
HEATER, ENG CAT 3406
--------------
1 NPT - REMOVE 1 PLUG AND INSTALL HEATER
--------------
REMOVE 3/4 PLUG AND INSTALL THERMOSTAT
1600R(HAF) 02250209-254 R01
NOTES
175
Notes
1600R(HAF) 02250209-254 R01
176
NOTES
WWW.SULLAIR.COM
SULLAIR
3700 East Michigan Boulevard Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
Printed in the U.S.A.

Specifications subject to change
without prior notice.
E12EP

02250209-254 (r01) Sullair

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02250209-254 (r01) Sullair

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PARTS LIST MANUAL

REMANUFACTURED PORTABLE AIR COMPRESSOR

The information in this manual is current

From remanufacture date

The Sullair Certified Remanufacturing Program

How to identify your remanufactured machine:

Tier 1 w/cold wthr pkg

Tier 2 w/cold wthr pkg

Tier 3 SAE w/cold wthr pkg

Nameplate: See Figure 1-1 for the nameplates

PROCEDURE FOR ORDERING PARTS

RECOMMENDED SPARE PARTS

RECEIVER TANK - AFTERCOOLED TIER 2 & 3

FRAME ASSEMBLY WITH ELECTRIC

FILTER CHECK ORIFICE

ENGINE & COMPRESSOR - TIER 3

DISCHARGE SYSTEM - AFTERCOOLED

INLET VALVE SUBASSEMBLY

RECEIVER TANK - AFTERCOOLED TIER 1

ENGINE AND COMPRESSOR - TIER 1

FUEL SYSTEM WITH FUEL COOLER

ENGINE AND COMPRESSOR - TIER 2

ELECTRICAL PARTS - TIER 3

AIR INLET - TIER 3

SA - TRANSDUCER MOUNTING PLATE TIER 2 & 3

ELECTRICAL & AIR PARTS ASSEMBLY TIER 3

AIR INLET - TIER 1 & 2

INSTRUMENT PANEL - TIER 2 & 3

SA - TRANSDUCER MOUNTING PLATE TIER 1

CONTROLLER - DUAL PRESSURE TIER 2 & 3

EXHAUST SYSTEM AFTERCOOLED &

MANIFOLD - DUAL PRESSURE TIER 2 & 3

EXHAUST SYSTEM AFTERCOOLED &

CONTROL LINES - TIER 2 & 3

COOLING SYSTEM AFTERCOOLED TIER 2 & 3

ELECTRICAL PARTS - TIER 1

ELECTRICAL & AIR PARTS ASSEMBLY TIER 1

COOLING SYSTEM AFTERCOOLED TIER 1

CONTROLLER - DUAL PRESSURE TIER 1

DISCHARGE SYSTEM - AFTERCOOLED

MANIFOLD - DUAL PRESSURE - TIER 1

CONTROL LINES - TIER 1

WATER TRAP - AFTERCOOLED

ELECTRICAL PARTS - TIER 2

TABLE OF CONTENTS (Continued)

ACOUSTICAL PANELS - AFTERCOOLED

BLOCK HEATER - TIER 3

DECAL LOCATIONS, DTQ

BLOCK HEATER - TIER 1 & 2

PROCEDURE FOR ORDERING PARTS

Parts should be ordered from the nearest Sullair Representative or the

Figure 1-1: Serial Plate/ Serial Number Location

1600R(HAF) 02250209-254 R00

RECOMMENDED SPARE PARTS

ELEMENT, PRIMARY FOR AIR FILTER NO.

ELEMENT, SECONDARY FOR AIR FILTER NO.

ELEMENT, REPLACEMENT FILTER FOR SEPARATOR TANK

ELEMENT, FLUID FILTER

KIT, THERMOSTAT REPLACEMENT

KIT, INLET VALVE REPAIR KIT WITH SPRINGINGS

KIT, INLET VALVE REPAIR KIT WITHOUT SPRINGINGS

KIT, SHAFT SEAL REPAIR

MANIFOLD REBUILD KIT - DUAL PRESSURE