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SERCK HEAT TRANSFER

SERCK SERVICES (GULF) LTD

GULF REGIONAL OFFICE, SHARJAH, U.A.E


ESTABLISHED 37 YEARS IN THE UAE
530 EMPLOYEES
MANUFACTURING & SERVICE DIVISIONS
Industrial Manufacture
Industrial & Marine Service

Serck Services are part of the, UK based, Unipart Group of


Companies who employ 10,000 personnel worldwide and has an
annual turnover of more than US$1.6 billion.
Unipart are a leading full service logistics provider and consultant in
operational excellence

WHAT DO WE DO ?

THE LEADING INTERNATIONAL HEAT


EXCHANGER SERVICE PROVIDER IN THE
MIDDLE EAST.

HEAT EXCHANGER SOLUTIONS FOR OIL &


GAS PRODUCTION, PETROCHEMICAL,
POWER GENERATION , WATER
DESALINATION AND MARINE.

Serck Services International, U.A.E Facility

Offices 600 m2
Covered Workshops 8,500 m2
Open Workshops 3,500 m2
Covered Storage 3,000 m2
Open Storage 1,500 m2

Serck Services International, U.A.E Facility

Serck Industrial Manufacturing

Engineering Capability
FULL MECHANICAL AND THERMAL DESIGN
FUNCTION FOR THE MANUFACTURE OF
MOST HEAT TRANSFER APPLICATIONS
INCLUDING:

SHELL AND TUBE HEAT EXCHANGERS


CONDENSERS
PRESSURE VESSELS
AIR COOLERS
GAS COOLERS
PIG LAUNCHERS AND RECEIVERS
HEATERS
COMPRESSED AIR RECEIVERS
KNOCK OUT DRUMS

Engineering Capability

Principle Standard & codes


of Construction

ASME VIII Div. 1 & Div2


API 660/661
PD 5500
TEMA
ASTM 2013

Software Capability
HTRI Suite 7.0 SP1 FOR
SIMULATION, THERMAL RATING
AND VIBRATION ANALYSIS OF:
Air Coolers
Shell & Tube Heat Exchangers
Double Pipe/Multi Tube

PV Elite 2014
Compress 2014
ASPEN BJAC
For Mechanical Design of Heat
Exchangers and Pressure
Vessels in accordance with;
ASME VIII Div 1 & 2
PD 5500

Auto-CAD (Ver. 2012)

Manufacturing Capability

MATERIALS OF CONSTRUCTION:

Carbon Steel
Stainless Steel
Duplex
Super Duplex
254 SMO
Alloy Steels
Copper Alloys
Cuni 70/30, Cuni 90/10
Titanium
Nickel

Service Capability
RETUBING, REFURBISHING, MINOR REPAIRS,
CLEANING AND TESTING OF SHELL AND TUBE
HEAT EXCHANGERS, AIR COOLERS,
CONDENSERS AND GAS COOLERS.
RETUBING OF DESALINATION PLANT
CONDENSER STAGES AND HP/LP COOLERS.
MODIFICATION, REPAIR AND ALTERATION OF
ASME U , U2 STAMPED VESSELS AND
EXCHANGERS IN ACCORDANCE WITH
NATIONAL BOARD R STAMP.
PLATE HEAT EXCHANGERS. FULL
REFURBISHMENT INCLUDING GASKET SUPPLY.

Service Capability
U.H.P. WATER AND CHEMICAL CLEANING.
SPECIALISED HEAT TRANSFER COATINGS.
SHUT DOWN PROJECT MANAGEMENT.
SPECIALIST TUBE SUPPLY.
We can undertake all these services in any of
our workshop facilities. Alternatively, we are
able to mobilize our off-site teams, including
tools and equipment, to your plant or vessel at
very short notice.

MANUFACRURING EQUIPMENT & TOOLS


WORKSHOP
CNC Tube Sheet Drilling
Machine
Plate Rolling Machine
Plate Bending Machine
Lathes

Radial Drilling Press


Submerged Arc Welding
System
Titan Hydraulic Bolting
Equipment

MANUFACTURING EQUIPMENT & TOOLS

WELDING & CUTTING

Orbital Welding (tube to tube sheet)


SMAW (Shield Metal Arc Welding)
SAW (Sub-Merged Arc Welding)
TIG/ GTAW (Tungsten Inert Gas/
Gas Tungsten Arc Welding)
Electrode Baking & Portable Oven
Weld Positioners
Oxyacetylene Cutting Equipment
Plasma Cutting Equipment
Power Saw
GMAW (Gas Metal Welding)
FCAW ( Flux Cored Arc Welding)

SERVICE EQUIPMENT & TOOLS


TUBE REMOVAL
Hand Held Spear Pulling Tools
10 Ton Capacity
Continuous Tube Pulling
Machines. 15 45 Ton.

TRAKTOR Rapid Tube

Extractor

30 Ton Hydraulic Bundle


Pulling and Insertion
Equipment

SERVICE EQUIPMENT & TOOLS

HEX CLEANING CAPABILITY


ACHE Foam Cleaning System
3 x UHP Water Jetting
Machines.
2 x HP Water Jetting Machines
Blocked Tube Water Drilling
Guns.

750 LPM, Air Operated,


Temperature Controlled,
Chemical Cleaning Pump.
Capacity 2000 L
Caustic Vibrosonic Cleaning
System.

Quality Assurance/ Quality Control

WELDING PROCEDURE AS
PER:
ASME SEC IX
EN ISO-15614
AWS D1.1

Quality Assurance/ Quality Control

INSPECTION & TESTING:


IN HOUSE NDT
Pneumatic Pressure test
Hydrostatic Pressure test
DESTRUCTIVE TESTING BY
LABORATORIES
a) MECHANICAL PROPERTIES
b) CHEMICAL ANALYSIS
c) HIC (HYDROGEN INDUCED CRACK TEST)
d) IGC (INTER GRANULAR CORROSION)

NON DESTRUCTIVE TESTING BY


APPROVED SUB CONTRACTORS

UT/AUT - (ULTRASONIC TEST AUTOMATIC)


MPI (MAGNETIC PARTICLE INSPECTION)
RT (RADIOGRAPHY XRAY)
DPT (DYE PENETRANT TEST)

Quality Assurance/ Quality Control


SURFACE PREPARATION FACILITY

Sand Blasting
Shot Blasting
Red oxide Coating
Epoxy & Enamel Coating
Ceramic Coating
Zinc Coating

Our Credentials

The American Society of


Mechanical Engineers
ASME U Stamp

The American Society of


Mechanical Engineers
ASME U2 Stamp

Our Credentials

Det Norske Veritas


ISO 9001:2000
Since 1996

Licenses

Accreditations

The National Board of


Boiler & Pressure Vessel
Inspectors
R Stamp

The National Board of


Boiler & Pressure
Vessel Inspectors
NB Marking

Accreditations

Heat Transfer Research, Inc.


Member

The Pressure Equipment


Directive 97/23/EC
CE Marking

Quick Facts

MANUFACTURED OVER 400


HEX / PVs SINCE 2003
OVER 120 ASME U STAMP
HEX / PVS MANUFACTURED.
OVERALL SHOP CAPACITY:
Diameter (up to 4.5 m)
Length (20 m)
Weight (90 ton)

Partial Customer List

Partial Customer List

MANUFACTURING -PHOTOS

COMPRESSED AIR RECEIVER (SAIPEM-FPSO GIMBOA)

HEATING MEDIUM STEAM HEATER (SAIPEM-FPSO GIMBOA)

FUELGAS
(SAIPEM-FPSO GIMBOA)
GIMBOA)
FUEL
GAS SCRUBBER
SCRUBBER (SAIPEM-FPSO

HEATING MEDIUM VESSEL (SAIPEM-FPSO GIMBOA)

MANUFACTURING - PHOTOS

LP FLARE KO DRUM (SAIPEM-FPSO GIMBOA)

PIG RECEIVER (SAIPEM-FPSO GIMBOA)

HEAT EXCHANGER-103 E 58B-TAKREER

HEAT EXCHANGER-103 E 58A - TAKREER

MANUFACTURING - PHOTOS

HEAT EXCHANGER-103 E 9-TAKREER

HEAT EXCHANGER-103E 10 A/B-TAKREER

HEAT EXCHANGER-103 E 10 C-TAKREER

VENT SEPERATOR-12-D-08 & 12-D-09-TAKREER

MANUFACTURING - PHOTOS

EMERGENCY HEATER-E 23301 GREEN DOME PETROCHEMICALS

C.W.COMPENSATION VESSEL-126-D-1-TAKREER

AIR RECEIVER ENSIGN-AUSTRALIA

MANUFACTURING - PHOTOS

MANUFACTURING - PHOTOS

PIG LAUNCHER RECEIVER


SIZE : 36 x 42, QUICK OPENING CLOSURE SIZE 42
CLIENT : BP GIORGIA
CONSTRUCTION CODE : ASME SEC. VIII DIV.1

RG357-M-FIN FAN COOLER WITH DRIVE ARRANGEMENT

HAIRPIN

MANUFACTURING - PHOTOS

PROPANE CONDENSER- OXY GTL

SEAL OIL COOLER BUNDLE- PETROTEC

HORIZONTAL AIR AFTER COOLER- TAKREER

MANUFACTURING - PHOTOS

SOFTNER VESSEL/ HRU VESSEL- AQUATECH

HEAT EXCHANGER- DUBAI NATURAL GAS

DECOLORIZE RE-BOILER- JUBAIL CHEVRON PHILLIPS CO.

1st EFFECT HEATING ELEMENT- SABIC

MANUFACTURING - PHOTOS

ZADCO UZ750- COMPRESSOR UPGRADE- SIEMENS

METHANOL WASH COLUMN- SIPCHEM

METHANOL WASH COLUMN - SIPCHEM

VACUUM COLUMN REBOILER- SABIC

MANUFACTURING - PHOTOS

AIR RECEIVERS - EXTERRAN

METHANOL WASH COLUMN - SIPCHEM

TUBE BUNDLE (STEAM CONDENSTATE COOLER) - GASCO

HOT MAKE GAS BFW HEATER - SIPCHEM

MANUFACTURING - PHOTOS

FRESH METHANOL STORAGE DRUM DOLPHIN ENERGY

DIB HEAT EXCHANGER SABIC IBN SINA

HEAVY END STEAM REBOILER SIPCHEM

SERVICE - PHOTOS

RE-TUBING IN THE WORKSHOP

REPLACING GASKETS ON A PHE

OFF SITE WORK

SERVICE - PHOTOS

COMPLETE RE- TUBE OF SWCC H.P. HEATER, SHARJAH.

SERVICE - PHOTOS

COMPLETE RE-TUBE, INCLUDING TUBE SUPPLY, OF DEWA FIN-FAN COOLER

SERVICE - PHOTOS

RE-TUBING IN DESALINATION PLANT INCLUDING TUBE SHEET COATING

SERVICE - PHOTOS
EVAPORATED CONDENSER

CHILLER CONDENSER

BOX COOLER

ATMOSPHERIC CONDENSER

ORGANIZATION CHART

(Serck Heat Transfer)

Mel Gosney
Operations Director
Leslie Olalo
Admin Support
Damian Murphy

Jayamohan

Senior Estimator

Nikhil

Estimation Engr.
SHJ

Morgan

Planning & Estimation


Engr.- AUH

Maqbool

Proposal Engr.

Kamran

Quality Mngr.

Shyam Ji

Senior Welding
QC Engr.

Production Mngr.

Bipin Rohit

Technical Mngr.

Ranjeet

Procurement Engr.

Rinil Paul

Estimation Engr.

Service Sales Mgr.


SHJ

QA/QC Engr.

Satheesh

Linson/ Deepak

Dhiwaharan

Salaman Prabhu
Sales Coord.

Wickram
Sales Rep. - AUH

Satham

Foreman Sup.

Suhail

Design Engrs.

QA/ QC Engr.

Haneef/ Anish

Asst. QA/ QC Engrs.

Haroon

QA/QC
Inspector

Sai

QA/QC
Inspector

Vikesh

Waseeq

Abhijeet/ Navnath
Draughtsmen

Matl. Controller

Nanda Kumar
Sales Engr. -SHJ

Kevin Pereira

Service Coor.-SHJ

Varghese Oommen
Sales Engr.-OMAN

Thomas

Nabeel

Engr. Service Coord.

Nirav

Accountant

Sr. Service Manager

Service Manager.

Business Manager - Svc

Mfg. Manager

T.V Anil

Santosh

Domingos Cardozo

Sopan Shinde

Business Manager - Mfg

Almira Velez
Admin Support

Christian

Projects Coord.

Sharad

Chinsia

Asst. Engr.
Mngr.

Accounts Asst.

Lilian

Credit
Controller

QHSE Engr.

Jonathan

Norman/ Remesh

Offsite Sup.

Purchaser

Abdul Halim
Offsite Foreman

Asst. Purchaser

OMAN

Anil

Manish

Asst.Purchaser

Kuchana

Store Asst.

Adhil

Service Coord.

Cesar

Maintenance

TBA

Planning

Contact Details
Main Office:

Other Location in Gulf:

Serck Services (Gulf) Ltd.

Serck Services (Oman) LLC

PO Box 5834

PO Box 1056

Sharjah,

Muscat,

United Arab Emirates

Sultanate of Oman

Tel: +971 6 5582607

Tel: +968 2 4697785

Fax: +971 6 5584607

Fax: +968 2 4699438

Email: info@serckgulf.com

Email: oman@serckgulf.com

Web: www.serckgulf.com

Serck Services Co (Abu Dhabi) LLC


PO Box 4439
Abu Dhabi,
United Arab Emirates
Tel: +971 2 5553108/ 09
Fax: +971 2 5553110
Email: abudhabi@serckgulf.com

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