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Document No.

Owner/Client
Item No
Project Title
Date
Rev.

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Legend :
V
H
W
R
M
X
AFC

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Prepared By:
FABRICATOR

Verification
Hold Point
Witness Point
Review
Monitor
Responsibility
App. For Construction Drawing

Approved By;
THIRD PARTY
OWNER

Verified By:
M IGAS

I N S P E C T I O N AN D T E S T P LAN F O R N E W P R E S S U R E V E S S E L
REF
NO

PROCESS DESCRIPTION
INSPECTION ACTIVITIES

1.0. DOCUMENTS
1.1. QA / QC MANUAL
1.2. APPROVAL OF DRAWING AND DESIGN CALCULATION

CONTROL DOCUMENT

ACCEPTANCE
CRITERIA

ASME SECT. VIII


COMPANY APPROVAL

1.4. QUALIFICATION / APROVAL OF WELDERS AND WELDING OPERATORS

ASME SECT. VIII +


DATA SHEET +
OWNER SPEC.
ASME SECT.IX
OWNER SPEC.
ASME SECT.IX

1.5. APPROVAL OF NDT PROCEDURES INCLUDING PERSONNEL CERTIFICATE

ASME SECT.V

1.6. PSV DATA SHEETS AND P&ID DRAWING

OWNER SPEC

ASME SECT.V
OWNER SPEC.
API 520

1.3. QUALIFICATION / APPROVAL OF WELDING PROCEDURE

2.0. MATERIALS
2.1. REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE TO
CODE
2.2. CHECK MATERIAL (VISUAL)

QA / QC MANUAL
DATA SHEET
DESIGN CALCULATION
DRAWING
WPS/PQR WITH MIGAS
APPROVAL
WELDER CERT.
ISSUED BY MIGAS
NDT PROCEDURE +
PERSONNELS CERT.
DATA SHEET

DOCUMENT
TO BE INCL,
IN QA. DOSSIER

AS BUILT DRAWING
DESIGN CALCULATION
DATA SHEET
WPS / PQR
WELDER CERT.
ISSUED BY MIGAS

FAB

SIGN

OWNER/
CLIENT

INSPECTION
SIGN
THIRD
PARTY

X
R

R
H

R
R

DATA SHEET & DRAWING

ASME SECT.II
OWNER SPEC
ASME SECT. VIII

MILL CERTS

MILL CERTS

RECEIVING REPORT

MILL CERTS

ASME SECT. VIII


DESIGN CALCS.
DESIGN CALCS.

MANUF. REPORT

MANUF. REPORT

X.R.

INSP. REPORTS.

INSP. REPORTS

ASME SECT. VIII


MILL CERTS.

INSP. REPORTS
INSP. REPORTS

INSP. REPORTS.
INSP. REPORTS.

X
X

M
M

R
M

3.3. CHECK LAY OUT AND MARKING OF SHELL

ASME SECT. VIII


ASME SECT. VIII
OWNER SPEC.
AFC DWG

AFC DWG

INSP. REPORTS

INSP. REPORTS.

3.4. CHECK POSITION OF NOZZLE

AFC DWG

AFC DWG

INSP. REPORTS

INSP. REPORTS.

ASME SECT. VIII


ASME SECT. VIII
OWNER SPEC.

AFC DWG

INSP. REPORTS

INSP. REPORTS

X
X
X
X
X

W
W
W
W
M

R/W
R/W
R/W
R/W
R

WPS/PQR

WPS/PQR
WELDING MAP

WELDING MAP

X
X

M
M

2.3. DIMENSIONAL CHECK AND REPORT


2.4. CHECK THICKNESS
3.0. LAYOUT AND CUTTING
3.1. CUTTING PLATES AND OTHER STOCK
3.2. CHECK TRANSFERRING OF HEAT NUMBERS

4.0. FIT-UP
4.1. CHECK FIT-UP OF SHELL/HEAD/NOZZLES
4.1.1. LONG SEAMS
4.1.2. CIRCUM SEAMS
4.1.3. NOZZLE ATTACHMENTS
4.1.4. REINFORCEMENT PAD & TELL TALE HOLE ( IF ANY )
4.1.5. OTHERS
5.0. WELDING
5.1. CHECK PRE-HEATING ( IF ANY )
5.2. CHECK CONFORMANCE TO WPS
5.3. CHECK WELDERS AND WELDING OPERATORS

5.4. CHECK WELDING ELECTRODE USED

ASME SECT.II

ASME SECT.IX
OWNER SPEC.
ASME SECT.IX

CERTIFYING
VERIFYING
DOCUMET

ASME SECT. VIII


OWNER SPEC
ASME SECT. VIII
MILL CERT.
MILL CERT.

ASME SECT.IX
WPS/PQR
OWNER SPEC.
ASME SECT. VIII
ASME SECT.IX
ASME SECT.IX
WPS/PQR

CERTIFICATES

CERTIFICATES
WELD RECORD

R/M

MATERIAL CERTS

MATERIAL CERTS

SIGN

MIGAS

SIGN

I N S P E C T I O N AN D T E S T P LAN F O R N E W P R E S S U R E V E S S E L
REF
NO

PROCESS DESCRIPTION
INSPECTION ACTIVITIES

6.0. N.D.E
6.1. BUTTWELD (LONG SEAMS, CIRCUM, SEAM & NOZZLE TO FLANGE)
6.1.1. 100% VISUAL INSPECTION AFTER WELDING
6.1.2. 100% RT BEFORE AND AFTER PWHT ( IF ANY )
6.2. OTHER
6.2.1. UT ON NOZZLE TO SHELL/HEAD ATTACHMENT
6.2.2. MPT ON ATTACHMENT TO SHELL/HEAD
6.2.3. MPT ON NOZZLE, REPAD ATTACHED TO PRESSURE PART
6.2.4. MPI AFTER BACK GOUGING IF BACKSIDE OF ROOT PASS
ACCESSIBLE
MPI AFTER ROOT PASS IF BACKSIDE OF PASS INACCESSIBLE
7.0.
7.1.
7.2.
7.3.
7.4.
7.5.

PWHT
PROCEDURE
CALIBRATION OF GAUGES
PWHT OPERATION
RECORD
HARDNESS TEST

8.0. DIMENSIONAL AND VISUAL CHECK


8.1. CHECK ROUNDNESS OF SHELL AFTER WELDING
8.2. FINAL VISUAL AND DIMENSIONAL CHECK ( INCLUDIN WELD CONTOUR
WELD SIZE AND FINISH )
8.3. CHECK FOR COMPLETENESS OF NOZZLE SUPPORT, PADS etc )
8.4. CHECK FOR NDE COVERAGE
8.5. CHECK SOAP SUD TEST OF PAD
8.6. INTERNAL CHECK FOR CLEAN
9.0. HYDROSTATIC
9.1. PROCEDURE
9.2. CALIBRATION OF GAUGES
9.3. HYDROTEST OPERATION
9.4. RECORD
10.0.
10.1.
10.2.
10.3.
10.4.
10.5.
10.6.
10.7.
10.8.

PAINTING
CHECK PAINTING MATERIAL (BATCH NO.)
HUMIDITY CHECK
CHECK SURFACE PREPARATION
ROUGHNESS CHECK
CHECK DFT OF PRIMING
CHECK DFT OF SECOND COAT
CHECK DFT OF TOP COAT
ADHESIVE TEST

12.0. DISPATCH AND DOCUMENTATION


12.1. CHECK INTERNAL ARE INSTALLED AND TIGHTENED PROPERLY
12.2. CHECK THAT VESSEL, NAME PLATE, CONTENTS IS CORRECT AND FITTED
CORRECTLY, BLIND OPENING AND SHIPPING MARKS
12.3. PACKING LIFTING AND TRANSPORTATION ARRANGEMENT
12.4. QUALITY RECORDS

CONTROL DOCUMENT

ACCEPTANCE
CRITERIA

CERTIFYING
VERIFYING
DOCUMET

DOCUMENT
TO BE INCL,
IN QA. DOSSIER

FAB

SIGN

OWNER/
CLIENT

INSPECTION
SIGN
THIRD
PARTY

ASME SECT. VIII


OWNER SPEC

ASME SECT. VIII

NDE REPORTS
NDE REPORTS

NDE REPORTS
NDE REPORTS

X
X

W
R

W
R

OWNER SPEC
OWNER SPEC
OWNER SPEC
OWNER SPEC

ASME SECT. VIII


ASME SECT. VIII
ASME SECT. VIII
ASME SECT. VIII

NDE REPORTS
NDE REPORTS
NDE REPORTS
NDE REPORTS

NDE REPORTS
NDE REPORTS
NDE REPORTS
NDE REPORTS

X
X
X
X

W/R
W/R
W/R
W/M

R
R
R
R

ASME SECT. VIII

ASME SECT. VIII

PROCEDURE
OWNER SPEC.
ASME SECT. VIII

PROCEDURE

X
X/R
X
R
R

R
R
W/R
R
W/R

R
R
M
R
R

SIGN

MIGAS

PWHT PROCEDURE
CALIB. CERTIFICATES

PWHT PROCEDURE
CALIB. CERTIFICATES

ASME SECT. VIII

PWHT RECORD
HARDNESS REPORTS

PWHT RECORD
HARDNESS REPORTS

ASME SECT. VIII


ASME SECT. VIII

ASME SECT. VIII


ASME SECT. VIII

INSP. REPORTS
INSP. REPORTS

INSP. REPORTS
INSP. REPORTS

X
X

W
W

W
H

AFC DRAWING

AFC DRAWING

ASME SECT. VIII

ASME SECT. VIII

INSP. REPORTS
NDE REPORTS
INSP. REPORTS
INSP. REPORTS

INSP. REPORTS
NDE REPORTS
INSP. REPORTS
INSP. REPORTS

X
X
X
X

W
R
W
W

W
R
W
W

ASME SECT. VIII


OWNER SPEC.
ASME SECT. VIII
PROCEDURE
ASME SECT. VIII

ASME SECT. VIII

HYDROTEST PROC.
CALIB. CERT.
HYDROTEST REPORT

HYDROTEST PROC.
CALIB. CERT.
HYDROTEST REPORT

X/W
W
R

R
H
R

R
H
H

R
H
H

OWNER SPEC.
OWNER SPEC.
ASTM-D1186
ASTM-D1186
ASTM-D1186
OWNER SPEC.

SSPC-SP-10
OWNER SPEC.
ASTM-D1186
ASTM-D1186
ASTM-D1186
ASTM-D3359

INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS

INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS

X
X
X
X
X
X
X
X

R
W
W
W
W
W
W
W

M
M
M
M
M
M
M
M

AFC DRAWING
AFC DRAWING

AFC DRAWING
AFC DRAWING

X
X

W
W

R
R

PROCEDURE / AFC
OWNER SPEC.
OWNER SPEC.

PROCEDURE
AFC DRAWING
OWNER SPEC.

X/R

AFC DRAWING
QA DOSSIER

AFC DRAWING

SIGN