TSR

PT UNITED TRACTORS Tbk

EXECUTED

EX3003

TECHNICAL SERVICE REPORT

REPORT NO

DATE

51/JHI/BKJ/2011

13.OKTOBER.2011

( No. / Mechanic / Branch / Year )

( Day - Month - Year )

INFORMATION ONLY

DOC. REF. NO.

CONCEPT CLAIM NO

DATE

( No. / Branch / Product / Year )

Part

Technical

Modification

( Date - Month - Year )

MACHINE MAKE

BATU KAJANG

CUSTOMER BUSINESS

KOMATSU

CUSTOMER NAME :

MINNING

PT.PAMA PERSADA NUSANTARA

MACHINE LOCATION :

MILAGE

KIDECO MINE SITE

( PP )

20
MACHINE MODEL
P

ENGINE MODEL
COMPUTER'S DATA

SMR/HRS
4

MAKE

GENSET ALTERNATOR

Standard

Optional

SMR/KM

DELIVERY DATE
1
1

MINNING

ATTACHMENT MODEL

ATTACHMENT NO

MODEL

7
APPLICATION

ATTACHMENT MAKE

TROUBLE DATE
1

WORKING CONDITION

SERIAL NO

EXCAVATING

CORRECTED DATE

GROUND CONDITION

SOIL

ENVIRONMENT

0-40

SYMPTON

"HYDRAULIC OIL LEAK"

MAIN PART CAUSING THE PROBLEM (PART NO)
5

PART NAME

COMPONENT

40

43 10

HYDRAULIC

FILLED BY HEAD OFFICE

FAILURE :
q

Crack ( Retak )

Worn (Aus)

Burn (terbakar)

Loose (Kendor)

Rusty (Berkarat)

Dent (Penyok)

Short Circuit

Bend (Bengkok)

Scracth

Pitting (Bopeng)

Others (dirty)

Broken ( rusak )

ANALISIS : (describe detail of failure, analyse the cause, operating condition & ATTACHED PHOTOGRAPHS 2 (Two) Set and FIGURE Parts Book 2 (Two)

PLEASE SEE CONTINUATION SHEET

DETAILS OF

FAILURE
CAUSED

FILLED BY THE MACHANIC

DAMAGE PARTS MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

ENGINE NO

kms

OPT.ATTACHMENT

Yes

No

Yes

No

Yes

No

MISOPERATION

BAD WELD (LAS JELEK)

MISASSEMBLY (SALAH PASANG)

MISMAINTENANCE

WEAK WELD (LAS LEMAH)

FOREIGN MATERIAL (BENDA ASING)

MISADJUSTMENT

BAD MATERIAL (MATERIAL LEMAH)

POOR DURABILITY (DAYA TAHAN KURANG)

POOR TORQUE

DIRTY FUEL (FUEL KOTOR)

FATIQUE FRACTURE (KELELAHAN BAHAN)

CAUSE
0

OTHERS :
CORRECTION

MAN HOURS

REPLACE WITH NEW PART

MADE

ACTION
0

TPC
FINISH

NOT FINISH DUE TO

P / N REPLACED

PART NAME

QTY

51589798

G NG

51589798

HOSE ASS'Y DN 40X4310

LEAK

35620940

35620940

FLANGE SEAL

POOR DURABILITY

* / PAY LOAD (KG)

P / N INSTALLED

G NG

* / MATERIAL CARRIAGE

* / MAX SPEED

WHY IS IT REPLACED

* / AVERAGE SPEED

SOIL
LUBRICANT

M.CLUTCH / TC /

ENGINE

KM / HOUR

TRANSM / TRANSF / B.GEAR / DIFF /

SWING MACH

PTO CASE

HYDRAULIC

BRAKE OIL

MAKE

MEDITRAN

TOTAL

TOTAL

TOTAL

TOTAL

MEDITRAN

SHELL

TYPE

E.O

G.O

G.O

G.O

H.O

E.O

ALBIDA

SAE NO

15 W40

CLP 220

CLP 150

CLP 220

AZZOLA 100

10

HDX-2

CLASS

CH

CD

CD

CD

CD

CD

M.P

USED

NRP :

MECHANIC NAME :

JELSKI HIZKIA

GEAR BOX

MECH
LEVEL

STEERING

FINAL DRIVE /

CONE CRUSH

YES

NO

DOCUMENT TO :

SDH / SPV NAME :

G1A
SIGN

WO NO : 50220799
SIGN
-

NOTE :

GREASE

1 P / N REPLACED / INSTALLED
G = Genuine
2 * / forklift dan Truck

- Green ( Dinilai CABANG ) - HO

- Yellow ( Kirim lebih awal ) - HO
- Light Red ( Dinilai CABANG ) - MECHANIC
- Browns - FILE CABANG

PMRQS

FAKTUR

KWITANSI

TSR

PT UNITED TRACTORS Tbk

REPORT NO
51/JHI/BKJ/2011
( No/ Mechanic / Branch / Year )

TECHNICAL SERVICE REPORT

MACHINE MODEL
P

MACHINE S/ NO
-

ENGINE NO
A

SYMPTOM : "HYDRAULIC OIL LEAK"

DETAIL OF FAILURE : "HYDRAULIC OIL LEAK FROM HOSE ANACONDA LINE K"

ANALYSA:

PADA SAAT DI LAKUKAN DAILY INSPECTION, DI TEMUKAN REMBESAN OLI DI HOSE ANACONDA LINE K
HOSE TERSEBUT BOCOR DIKARENAKAN KUALITAS CRIMPING YANG KURANG BAIK DARI FACTORY.
DENGAN KONDISI CRIMPINGAN HOSE YANG KURANG BAIK, MAKA DAYA TAHAN DARI HOSE
TERSEBUT BERKURANG, APALAGI DILEWATI OLI DENGAN PRESSURE SEKITAR 310 BAR DAN DENGAN TEMPERATUE
75 C. YANG DIMANA MEMBUAT OLI MUDAH REMBES ATAU KELUAR MELALUI CRIMPINGAN YANG KURANG BAIK PADA
HOSE TERSEBUT.

ACTION

: "REPLACE WITH NEW PART"

> (HOSE ASSY DN 40 X 4310 PN. 51589798)
> (FLANGE SEAL PN. 35620940)
: TEST PERFORMANCE

HOSE LINE
K

WEAPING /
LEAK

FAILURE CODE
Code Description
01
02
03
04
05
06

CRACK
WORN
BURN
LOOSE
RUSTY
BROKEN

07

DENT

08
09
10
11
12

SHORT CIRCUIT
BEND
SCRATCH
PITTING
OTHERS FAILURE

ACTION CODE
Code Description
01
02
03
04
05
06
07
08
09
10
11
12
13

ACT00
ADJUSTMENT
REPAIR
OVERHOUL
REINFORCE
WELDING
REPLACE
CALIBRATION
CLEAN
TIGHTING
GENERAL OVERHAUL
FACTORY MODIFICATION
INFORMATION

ENVIRONMENT DEGREE
Code Description
01
02
03
04
05

41 AND ABOVE (1500)

0 TO 40 (1500)
-1 TO -20 (1500)
-21 TO -40 (1500)
-41 AND BELOW (1500)

ATTACHMENT MAKER
Code Description
01
02
03
04
05
06

KOMATSU
HYSTER
CARGO
PATRIA
PRENTICE
HW PORTER

OPTIONAL ATTACHMENT
Code Description
01
02
03
04
05
06
07
08
09
10
11

T/WINCH
RIPPER
BACKHOUSE
RPCU
L/FORK
COAL HAULER
FLAT BED
FUEL SERVICE
WATER TANK
CRAN TRUCK
LOW BOY TRUCK

WORKING CONDITION
Code Description

APPLICATION CODE
Code Description

01

DOZING OR LAND LEVEL

01

RIVER, CANAL & IRIGAT

02

RIPPING

02

DAM CONSTRUCTION

03
04
05
06
07
08
09

PULLING
LIFTING
WICHING
TRIMMING
BACK HOEING
PUSHING SCRAPER
STUMPING

03
04
05
06
07
08
09

SNOW REMOVAL
ROAD OR RAILROAD.C
COAST PROTECTION
COLD STORAGE WAREHOUSE
GENERAL WAREHOUSE
MARKET, DISTR TERMIN
BUILDING CONSTRUCTION

10

PILING

10

STATION

11
12
13
14
15
16
17
18
19

LOADING
EXCAVATING
CARRING
DIGGING
SLOPE SCRAPING
UP-HILL HAULING
DOWN-HILL HAULING
FLAT ROAD HAULING
SELF SCRAPING

11
12
13
14
15
16
17
18
19

FACTORY
CONSTRUCTION SITE
LAND DEVELOPMENT
HARBOR
QUARRY
TRASH DISPOSAL
AGRICULTURE
FOREST
TUNNEL CONSTRUCTION

20

SCRAPING WITH PUSHER

20

MINNING

21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

DEMOLISHING
WOOD
BAG
PACKAGE
CONTAINER
PAPER ROLLS
DRUM CAN
CRUSH STONE
GRAVEL
SAND
SOIL
COAL/COKE
IRON/CORE
CHEMICAL MATERIAL
OTHER
CONCTETTLE BLOCKS

21
22

SCORIA DISPOSAL
OTHERS

NO UNIT MODEL PRODUCT UNIT TYPE C/N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

EXCAVATOR
EXCAVATOR
EXCAVATOR
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK
DUMP TRUCK

KOMATSU
KOMATSU
KOMATSU
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
HAULPAK
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU

PC 3000-1
PC 3000-6
PC 3000-6
730E
730E
730E
730E
730E
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD1500-7
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5
HD785-5

EX 704
EX 720
EX 3001
DT1101
DT1102
DT1103
DT1104
DT1105
DT1052
DT1053
DT1054
DT1055
DT1056
DT1057
DT1051
DT1058
DT1059
DT1060
DT712
DT713
DT714
DT715
DT716
DT717
DT718
DT719
DT720
DT721
DT722
DT723
DT724
DT725
DT726
DT727

SERIAL NO ENGINE
MODEL
6197
46187
46188
A30220
A30221
A30222
A30223
A30224
A30056
A30057
A30065
A30066
A30071
A30076
A30072
A30077
A30082
A30083
4402
4403
4404
4405
4406
4407
4408
4409
4410
4411
4412
4413
4414
4415
4416
4425

KTTA 38
SSA12V159
SSA12V159
K2000E / SSA16V159
K2000E / SSA16V159
K2000E / SSA16V159
K2000E / SSA16V159
K2000E / SSA16V159
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SDA12V160
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140
SA12V140

MERK
CUMMINS
CUMMINS
CUMMINS
CUMMINS
CUMMINS
CUMMINS
CUMMINS
CUMMINS
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU
KOMATSU

SERIAL NO OLD

NEW

33154061
33169336
33169354
33153184
33153208
33153206
33153204
33153257
33172471
33172479
33172556
33172492
33173162
33172817

13344-LBRB
13345-LCRC
13346-LBRB
13356-LBRB
13354
13360-L9R9

13375-LCRC
13377-LCRC
13376-LCRC
13409-LCRC
13383-LBRB
1349-LCRC

DD-13345-L9R9
DD-13345-L9R10
DD-13345-L9R11
DD-13345-L9R12
DD-13345-L9R13
DD-13345-L9R14
DD-13345-L9R15
DD-13345-L9R16
DD-13345-L9R17
DD-13345-L9R18
DD-13345-L9R19
DD-13345-L9R20
DD-13345-L9R21
DD-13345-L9R22
DD-13345-L9R23
DD-13345-L9R24

DATE
9-Jan-04
14-Sep-08
18-Nov-08
26 Jun 03
26 Jun 03
26 Jun 03
26 Jun 03
26 Jun 03
5 Feb 09
5 Feb 09
5 Feb 09
5 Feb 09
5 Feb 09
5 Feb 09
13 Mar 09
13 Mar 09
21 Mar 09
21 Mar 09
22 May 03
22 May 03
22 May 03
22 May 03
8 Jun 03
22 May 03
22 May 03
8 Jun 03
8 Jun 03
8 Jun 03
21 Dec 03
21 Dec 03
21 Dec 03
21 Dec 03
21 Dec 03
21 Dec 03