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XperiaTM Z3 Compact
D5803, D5833
1291-4296 Rev 1
Sony Mobile Communications AB Company Internal
CONTENTS
1
Exterior Views................................................................................. 4
1.1 D5803, D5833 ........................................................................................ 4
2
3
Tools ................................................................................................ 5
Disassembly.................................................................................... 6
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Replacement ................................................................................. 12
4.1 SIM Tray .............................................................................................. 12
4.2 Cap USB.............................................................................................. 12
4.3 Cap SIM............................................................................................... 12
4.4 Panel Side Charger ............................................................................ 12
4.5 Window Back...................................................................................... 14
4.6 Tray Label & Label Core Unit ............................................................ 14
4.7 NFC Antenna ...................................................................................... 14
4.8 Loud Speaker ..................................................................................... 16
4.9 Holder Vib ........................................................................................... 17
4.10 Shield Camera .................................................................................... 17
4.11 Holder Camera.................................................................................... 17
4.12 Cushion Camera................................................................................. 18
4.13 Main Camera....................................................................................... 18
4.14 Main PBA ............................................................................................ 19
4.15 Side Key FPC...................................................................................... 23
4.16 Chat Camera & Holder Chat Camera ................................................ 24
4.17 Battery................................................................................................. 25
4.18 Cushion Holder 1st MIC Duct ............................................................ 27
4.19 Holder 2nd MIC Duct .......................................................................... 28
4.20 Magnetic charger connector ............................................................. 28
4.21 Jack FPC............................................................................................. 29
4.22 Ear Speaker ........................................................................................ 31
4.23 Plate Receiver..................................................................................... 32
4.24 Cover Rear.......................................................................................... 34
4.25 Front Cover......................................................................................... 35
4.26 Sheet Copper Plate A ~ E .................................................................. 36
4.27 Liquid Indicator .................................................................................. 36
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Reassembly................................................................................... 39
5.1
5.2
5.3
5.4
5.5
5.6
5.7
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Exterior Views
1.1
D5803, D5833
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Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Bits (JCIS No 0)
4. Flex Film Assembly Tool
5. Guitar Pick
For part nos on the tools above, refer to the Tools Catalogue/Matrix.
STANDARD TOOLS
1. Dentist Hook
2. Nylon Pointer
3. Tweezers
4. Suction Cup
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Disassembly
3.1
SIM Tray
3.2
Window Back
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Disassembly
3.3
Add force toward bottom side and free the Tray Label with
Label Core Unit from the Cover Rear.
Remove the Tray Label.
3.4
Cover Rear
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Disassembly
3.5
Shield Camera
3.6
Main Camera
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Disassembly
3.7
Main PBA
Insert the LCD FPC connector into the hole of the Main
PBA.
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Disassembly
Let the LCD FPC connector pass through the hole of the
Main PBA.
Make sure not to damage the LCD FPC by the PBA hole!
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Disassembly
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Replacement
4.1
SIM Tray
4.2
Cap USB
4.3
Cap SIM
4.4
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Replacement
REMOVAL
Open the Cap USB.
Remove the old Panel Side Charger with the Flex Film
Assembly Tool.
INSTALLATION
Attach the new Panel Side Charger into a cavity and press it
for 10 sec to make it securely attached.
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Replacement
4.5
Window Back
4.6
4.7
NFC Antenna
REMOVAL
Unsnap the NFC Antenna connector with the Nylon pointer.
Remove carefully the NFC Antenna from the Battery.
Make sure not to deform the Battery laminate.
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Replacement
INSTALLATION
Prepare the new NFC Antenna.
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Replacement
4.8
Loud Speaker
REMOVAL
Insert the Nylon Pinter into the gap between the Loud
Speaker and Front Cover.
Remove the Loud Speaker & Cushion Loud Speaker.
Scrap! Cushion Loud Speaker is not to be reused.
Clean any remaining adhesive residue!
INSTALLATION
Prepare the new Loud Speaker & Cushion Loud Speaker.
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Replacement
4.9
Holder Vib
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Replacement:
INSTALLATION
Prepare the new Main Camera & Cushion Camera & Holder
Camera & Sheet FPC Camera.
Paste the Cushion Camera
Place the Holder Camera on the Main Camera.
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Replacement
REMOVAL
Follow the 4.17 Battery Removal.
INSTALLATION
Prepare the new Main PBA & Adhesive Battery Bottom &
Adhesive Battery Top & Adhesive PBA & Adhesive Vib &
Gasket PBA & Holder 2nd MIC Duct & Side Key FPC &
Sheet Plate LCD SD & Sheet SIM.
Scrap! The parts listed above are not to be reused.
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Replacement
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Replacement
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Replacement
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Replacement
REMOVAL
Unsnap the Side Key FPC from the Main PBA.
INSTALLATION
Prepare the New Side Key FPC.
Connect the Side Key FPC connector.
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Replacement
Snap the Side Key FPC on the rim of the Main PBA.
REMOVAL
Unsnap the zif connector.
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Replacement:
INSTALLATION
Prepare the new Chat Camera & Holder Chat Camera.
4.17 Battery
Follow the 3.1 3.7 Disassembly instructions!
Carry out the Removal as described below.
Carry out the Installation as described below.
Follow the 5.4 5.7 Reassembly instructions!
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Replacement
REMOVAL
Pull out the Adhesive Battery in horizontal direction very
slowly, very carefully.
Make sure to keep horizontal direction!
Make sure not to deform the Battery!
INSTALLATION
Prepare the new Battery & Adhesive Battery Bottom &
Adhesive Battery Top & NFC Antenna.
Scrap! The parts listed above not to be reused.
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Replacement
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Replacement
REMOVAL
Remove the Magnetic charger connector pushing it from
inner side.
INSTALLATION
Prepare the new Magnetic Charger Connector.
Place it into the cavity of Front Cover.
Press 60N10N x 10 sec with Press Tool 1275-4443
(Fixture Press Charge Connector press pad)+ Generic Side
Panel Press Tool.
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Replacement
REMOVAL
Insert the Flex Film Assembly Tool to remove the Jack FPC.
INSTALLATION
Prepare the new Jack FPC & Adhesive Prox & Cushion
Shade 3LED & Sheet Shade 3LED FPC.
Scrap! The parts listed above not to be reused.
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Replacement
Fold up the FPC and paste the adhesive of FPC within the
metal plate area.
Follow the calibrations in Trouble Shooting Application
1291-4299 mechanical!
Noise cancelling
Proximity sensor
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Replacement
REMOVAL
Insert the Flex Film Assembly Tool to remove the old Ear
Speaker.
INSTALLATION
Prepare the new Ear Speaker & Adhesive WP Receiver.
Scrap! The parts listed above not to be reused.
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Replacement
REMOVAL
Insert the Flex Film Assembly Tool to remove the old Ear
Speaker.
Insert the Flex Film Assembly Tool to remove the old Plate
Receiver.
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Replacement
INSTALLATION
Prepare the new Plate Receiver & Ear Speaker.
Scrap! The parts listed above not to be reused.
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Replacement
INSTALLATION
Prepare the new Cover Rear & Sheet Cover Battery &
Cushion Cover Battery
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Replacement
INSTALLATION
Prepare the new Front Cover & Sheet ANT.
Only for D5803!
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Replacement
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Replacement
Press the On/Off key to power on the unit, place unit on flat
desk and wait 4 minutes until system boot up has been
completed.
Please DO NOT move the unit during the start up until
Select Language menu is shown on the display!
After Select Language menu, turn off the unit.
Follow the calibrations in Trouble Shooting Application
1291-4299 mechanical!
Accelerometer
Gyroscope
Noise cancelling
Proximity sensor
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Replacement
CHANGE LABEL
Follow the instructions in the Generic Repair Manual
Build swap for change of label.
CUSTOMIZE OF SOFTWARE
Follow the instructions in the Generic Repair Manual
Build swap for customization of the software.
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Reassembly
5.1
Make sure the LCD FPC is going through the hole of the
Main PBA!
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Reassembly
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Reassembly
5.2
Main Camera
5.3
Shield Camera
5.4
Cover Rear
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Reassembly
5.5
Attach the Tray Label through the slit of the Cover Rear and
the Front Cover.
5.6
Window Back
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Reassembly
Place the new Adhesive along the guide of the Fixture Tool
Window Back.
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Reassembly
Insert the Press Tool Window Back Top with the press head
downwards.
Place the unit with the Window Back upwards in the bottom
inlay.
Follow the instruction in 1003 - 9107 Tool Catalogue mechanical and document Toothed Rack Press Instruction.
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Reassembly
5.7
SIM Tray
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Revision History
Rev.
Date
Changes / Comments
2014-Sep-10
Initial release
2014-Sep-11
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