US 20110287181A1
INH
a») United States
«2, Patent Application Publication (1) Pub. No: US 2011/0287181 A1
Faupel et al. (43) Pub, Date: Nov. 24, 2011
(s) METHOD FoR PRODUCING Publication Classifation
NANOSTRUCTURES BY MEANS OF nal
SPINODAL DECROSSLINKING ee enn
; asp 10 (2006.01)
(16) Inventors: Franz Faupe, Heikendort DEE (52), USC sr7729, 421/226
Rainer Adelung, Kiel (DE} Mady
Elbahri, Kiel (DE): Khaled on ABSTRACT
Tirmas, Kiel (DE) Disclosed is a method for producing regularly amanged
snowites from a nanowire-orming mater ona subst
21) Appl. 12751,908 Suid meth is characterized by the following steps: 2) the
‘mae is ineduced int caries Hquidat sad remaining
(a) Por Fie a lest thre orders of magitude below the oaing eat
ee eae of the camer liquid; b) a guiding member is placed on the
Subst th subatate sheaf oa temperate t which
(86) PCTNo PCTDE20081001801 2 thin fl of the carer guid undergoes spinodal
7 decrosstinking on he substrate; dln ofthe cars Hid
$371 (040 thats loaded with ater applied othe heated sbstate
(2), (4) Date: Apr. 15, 2011 in the surroundings of the guiding member, where a gradient
othe average film thickness is cbtined perpendicular othe
6) Foreign Applicaton Priority Data contour ofthe guiding member and) the carer lui is
porated sh hat the mtr set along lines extending
Nov.8,2007 (DE) 10 2007053 157.7 perpendicular to the gradient ofthe fil thiknes,Patent Application Publication Nov. 24, 2011 Sheet 1 of 4 US 2011/0287181 AL
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Fig. 1
Fig. 2Patent Application Publication Nov. 24, 2011 Sheet 2 of 4 Us 2011/0287181 AI
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Fig. 3Patent Application Publication Nov. 24, 2011 Sheet 3 of 4 US 2011/0287181 ALPatent Application Publication Nov. 24, 2011 Sheet 4 of 4 Us 2011/0287181 AIUS 2011/0287181 Al
METHOD FOR PRODUCING
NANOSTRUCTURES BY MEANS OF
SPINODAL DECROSSLINKING
[0001] The invention relates to a method for producing
‘nanowires and nanowire grid structures that are arranged ina
regular pattern.
10002] "The reproducible production of nanoscale struc-
tures is in the focus of present research, among others,
‘because a multitude of applications ean be envisaged for
device fabrication, fr example in the areas of photonics and
clectronies, sensor technology and biotinology (eg. lab-
‘on-chip)-Known physical structuring methods suchas lithog-
raphy can be employed forthe nanometer scale nly to a
limited extent and are also complex and expensive. Self-
organizing strcture formation (sel assembly”) from nano
particles has of late received more attention, which however
‘ill not necessarily lead to technically usable, in particular
regular structures.
[0003] According to the view, that is now being widely
held, thekey formas production of nanostructures les in the
evelopment of suitable control methods that so o say pro
vide the self-organized troture formation wit “the desired
retin”. Further phenomena of nano sel'stevctuving are at
the same time sil being discovered and investigated as to
‘whether they offer a favorable starting point for sucha contol
method
[0004] Sch phenomenon canbe observed during evapo
‘ation orslow vaporization ofa drop of acolloidal suspension
fon a substrate, After the solvent as been removed com-
pletely, typical annular deposits the colloidal material form.
asa remainder onthe substate Interestingly, an arrangement
‘of largely separate ringsof the colloidal materials forme in
this way and precisely nota planar distribution, as naive
person might expect.
[0005] To explain his phenomenon, that is also called the
“eoflee stain effect”, Deegan explains in his dissertation
“DEPOSITION AT PINNED AND DEPINNED CONTACT.
LINES: PATTERN FORMATION AND APPLICATIONS”
(University of Chicago, 1998) thatthe limiting conta line ot
the suspension drop-that isto say the course ofthe drop
‘edge is fixed (‘pinned onthe subsrateby impuritieseven
during evaporation. This lod to build-up of colloidal par.
ticles along the contact Tine, which again even leads to a
‘enforcement ofthe fixing (“sel-pinning”) and toa transport
of further suspension tothe contac line, In this way particles
‘concentrate st the contact line ual transport breaks down,
‘The drop that has been reduced in the meantime, but still
exists, contacts inthe process practically with jump, thats
to say it forms anew contact ine othe substrate that now les
‘more closely and the processes repeat there, Finally, several
‘more of less concent rings from colloidal material can be
found afer the solvent has evaporated completely.
[0006] Thephenomenon describes also called nanostruc-
turinghy “eontct in pining” inthe literature. However, the
structures that are found uswally have a width of a few
micrometers even if they emerge from nano-scale constitu-
cents Inaddition, due to rouad drop-coatac ines, hey ae in
principle annular and do not form regular patterns just like
‘at, Also a colloidal suspension sa precondition fora suc-
cessful “contact ine pinning”
0007] An example for manufacturing parallel wires using
suelia method ean be gathered fromthe paper by Huangetal.,
Nov. 24, 2011
“One-Step Pateing of Aligned Nanowire Arrays by Pr-
rammed Dip Cetin” (Angew. Chem. It E2007, 45,
24142817) nthe proces, vertically rene sobs is
pulled fom aparicl suspension at adefinod velocity so that
Particles accumulate along sraight cotct ie 1 form a
Tinarstactrc, Plling ost the sabe the drying
drop proaresively this the suspension fil that heres 0
the subst ands ined tothe contact in, ni deny
‘new contact line is assumed in a jump that lies deeper. As a
‘eal an arangement is produc on th subtitsof paral
Ie equally paced ire whose spacing become via
the pllng-ou oct
[0008] Teresina disadvantage ofthis mae resides
the considerable srctural wid of few micrometers. In
ain, iis doubt whether inthis way even intersecting
‘res or even whole rds can be produced for example by
rotting the substrate about an angle an repeating the entire
procedure. since the wis that ate then already preset
Could interfere withthe course ofthe weting boundary ofthe
Suspension, in prtlarimpede the Fingo the cont ine.
“Anyway the ator of thea that has bee ited do not
Say anything on gr, eventhough ther production wing
ther method positively suggest it
[0009] Thepaperby Padmakareta “Inability and dew
ting of exoporating tin water fins on pial nd om-
pctelywetable subsets” (Chom, Phys, Yo. 10, 1735-
1744, 1999) presents an explanation for a different
‘structuring phenomenon when aqueous drops or films evapo-
rte
[0010] An aueous thin fm in principle has cern
roughness ont sure, thatsto say the actin thickness
isa netionh,0 being a pace coordinate slong the
Subst andtheng the tine. The varaon of thei ike
nese is tmpertredepenent al an eich the oder
tgnitadeo te decrecsing mean fil thickness <>),
‘dr during the evaporation ofthe ln. Even wiout going
io more detail wih respect othe theoretical iscusion of
Pmakr eta, itis eal obvious that the film can tum
stable inthe proces. In practic, oles ean develop inthe
fi tat reach op othe ssa, andthe lim teks an
assume «lngely period stare. These holes can be the
Staring pins frs separation fred lm pises"and
‘thus lead to the formation of droplets (see FIG. 1 as an.
ilseation). Theater the droplets evaporate separately
frome ier anindspendaly nth professional word,
‘his phenomenon of spontaneous regular dseesfnkng of
thin ims which cannot ony be observed with water, bat
aboveall withorgani guid fms bur alsoonfguefied metal
films, is known as “spinodal decrosslinking” or “spinodal
deeting” A more pevse physical explanation can be
founda others inthe papery Jacobs and Hennings,
“Simtudung in daaen Fnen, Phystainche Blister,
551999), No. 12.
{WLI} The paper by Padmakar et. shows that thee are
charters ents forthe subdivision of te thatarea
funetininparcularafthe velocity of theaporation. thas
shows Way fo el film steturing even without he
involvement ofcllardsand gives ome clus as othe contol
ost parameters by mens of the empertire
[0012] Even in the per hy Wess, “To Bead or Not
Beat” Scence News, Vol 155, p28, 19%) reference is
smd to the view th nodal decoslinkng be ube forUS 2011/0287181 Al
producing paters and stretures (for example from nano-
particles) on substrates whose dimensions ae actualy onthe
Seale of nanometer.
[W013] The dissertation hy Rath, “Perodisch angcordnte
‘hotochrome Dots fie hoeichteoptisce Spee”, Unie
‘erst Strat, 2007, describes he production of quantum
dots of ufo size (diameter of several 10 up tafe 100
nm) ina stetly periodic arangement by means of spinodal
docrssinking. This however doesnot soseed on a fat sub-
strate where only dots of diferent sizes frm in random
distribution. Rath therefore employs presirectred sub-
stats provided wih tenches
(0014) For the prior ar, reference is fuer made to K
‘Kargupa, A, Shamus*Creaton of Ordered Patems by Dew:
sting of Thi Films on Homogenovs nd Hetergenots Sub-
strats", Journal of Colloid and Interface Science, Volume
245, pp. 99-115 (2002) and.A.M, Higgins and R.A, L Jones
“Anisotropic spinodal deweting ws ote to selFasembly
cof patterned surfices", Nat 404, pp 476-478 200), Siart-
ing fom the metioned rir a, the insetion naw setts
te object of specifying @ simple method for producing
nanowire structures, in particular of nanogrids, where the
produced suctural widths ofthe individual nancies that
have been produc are inthe onder of magnitude of 100
nanometers.
{001S]_ The object is achieved by @ method according to
Cam The subaims specify advatageousembodineats
“The principle procedure othe iveation i 8 follows
[0016] The material forming the nanostructure is intro
, ft) de, the averaging integral
extending over a sal stroundings 2 around the pont
Taventve measures have tobe taken oa ost up the ra
eat V1, 1) as uniform as possible over lage surice
areas ofthe subst, but at east as parallel as possible
{0019} The substrate that has boon wetted by film is
‘brought as uniformly as posible tan increased temperature
‘ew the boiling pint Of the care gud o hat it evapo-
‘ats ropdly wl forming aconsdeabl surface roughness.
‘Asa esl, the film thickness docreases rapidly everywhere,
‘out oly i this part ara ofthe wetted suze witha "match.
ing” film hcknessa spinodal decrossinkingandthusastrc-
turing of the fm dovelops The ara of matching fim thick-
est “migrates” across the subsite as the evspomtion
progresses. The course ofthe structure shows ite as per
pendicula othe respective local gradient of the film tick-
ess Vc,
[0020] When the ene carer guid has evaporated, the
‘material forming the nanostewture remains predominantly
aun very selectively, as canbe seen—on those surface areas
that were the lasto he wetted whea the spinodal dcrssiak-
ing seis in Tho structural widths are very small and the
structure run pall in paticular whew a age range with
paral! filn-thickness gradients was present
Nov. 24, 2011
{W2I] The sete tat have been prod ae sa:
tively robust postprocessing. I asin pray been
found tobe possible to proces agin substrates with sch
structures sing the method described above it alo being
passible to change the direction ofthe Hiahickness wad
nt inthis way, reise gr sirctre canbe prado very
col
{0022} _\ few explanations and dete defnons follow
[W023] Thespinods decrostikingof thecal thst
isprovitedacondng othe invention fet a sactring
the igi min principe indepen ofthe edges ofthe
Tigi However. in ach pplication in practice the caer
tigi willbe for example dopo the care iid
is applied othe substrate) so that these ds nen the
Stic In aon, an inftence ress onthe sino
Sacto parlor oming the nanostvtre
are eed tothe cae gud since then “cont! ine pi
ning” sti, ss known,
[W024] The present invention canbe apie allots
suspensions, Bt lof sine soltons whee the mecha-
nism of “contact line pinning” does not apply, since on evapo-
‘ation, ttre onl form o he substateit pacts no
thor long-distance mail anspor io thes structs is
ressble
{W025} T clarify the pote ofthe inveton the exem-
lary embodiment that sed ad tata the same tine
Inplamenta prcered design afte inveatiog, a saline sol
tion is used for producing structures. In this case the carrier
Jigids water Practically any water-soluble salt can be wed
forfoming the nnetrctrs, however there is reset of
one no significa intrest inst anos, For this >
Son, silver nitate (AgNO) i prferahy used since ti
own tht silver ntte disintegrates ino mitogen oxide
(N0,), oxygen en elmenl silver won rated shrmaly.
‘Theaimofthe example therefore th production of parallel
silver wits and ier grids
[0026] When oding the water wih silver nitrate care has
tobe taken to stay clearly below the solubility Him, peer
ably by a factor of 10°* to 10°, If a solution were to be
prepared closet the solubility int silver nite pri
fries wool be proce iret fer the water wart fo
aor that do not orn themselves according tothe spin
cal dserostnkng. Fon the ober nd the soon spre
ered with oo weak a concentration, thn sl anowies
faving the expetedstractre develop, boweverthey arene
rte because ofalick of sufficient materia Inthe speci
‘exemplary embodiment, a 10°° mol silver nitrate solution is
ted olbilty 127 mola 20°C:
10027] The loaded carrier liquid is dropped on a substrate
thats oot been presructurel—in this sea con wafer
It salredy hewn fom Rath 2007) and oni by fore
thor esac tht enc stractrs that re peesent trongly
infucce te sructring by spnodl decroslinking. There
foreitsshownhete which inentivememrescan be vse
contol twcring even on at smooth substrate
{W028] The inventions explained in moe detail sing the
flowing figures, in which
[0029] FIG. 1 shows a schematic representation of the