Académique Documents
Professionnel Documents
Culture Documents
Pre-work
Focus of this program is not just on knowledge
enhancement but on practical application of SixSigma methodology for solving a real life concerns.
In order to make this easy, we will be focusing all
our workshop discussions and exercises a lot on
actual project allocated to you. It is therefore
necessary to gather some basic information,
historical data, facts and figures pertaining to
problems assigned to you.
SSGB, Pg - 1
Current level :
1.3
Target level :
0.4
TEAM
Names
Role
Organization /
Dept
Sponsor
Mr. Madhu Bojja
Champion / Guide
Foundry
Leader (Green
Belt)
QA
Mr. P.K.Das
Member
Customer Support
Member
QA
Member
ERC
SSGB, Pg - 2
SSGB, Pg - 3
Models /
vehicles
Lines
Suppliers
Part numbers
Where this
problem is
coming?
SK1613
LPS4018, LPT3118
Line 2
Line 3
263232400118
278232400112,
284132400101
Zone /
customers
Declaration : The above information is authentic and I have the back-up evidences fo
SSGB, Pg - 4
Fill the failure mode tree and substantiate with data (IPTV
Declaration : The above information is authentic and I have the back-up evidences fo
SSGB, Pg - 5
CIR / Prowac
Dealer Name
Description
Chassis no.
Prod. Clai
Month m Dt
Mode Sub
l
Model
KM
ARVIND_MOTORS_PVT00046 2014
_LTD
1613LPT
POPULAR MEGA
MOTORS (I) LTD
1613-SK 2696
01231 2013
Dealer Name
JAIKA_MOTORS_LTD
Claim Srl
PCR
Year
Comp
Aggr
Description
Description
Chassis no.
Prod.
Month
Claim Dt
Model
Sub Model
2513
KM
Sale
Date
CompRep-Dt
Customer Complaint
Investigation
2/18/201 5/8/2014
4
10/28/20 1/10/2014
13
Sale Date
Comp-RepDt
Customer Complaint
01865 2013
1613-SK 2779
10/28/20 12/6/2013
13
9/27/201 12/18/201
3
3
1613-SK 2936
2/20/201 3/15/2014
4
1613-SK 3015
10/31/20 11/19/201
13
3
SSGB, Pg - 6
ProdQty
0-3
0-4
0-5
0-6
0-7
0-8
0-9
0-10
0-11
0-12
0-13
0-14
0-15
0-16
0-17
0-18
0-19
0-20
0-21
0-22
0-23
0-24
Total
Cmpls
61
Apr-12
6564
457
762
1066
1523
2438
2895
3809
5180
6551
8227
8836
9141
9141
9141
9141
9141
9141
9141
9141
9141
9293
May-12
4646
861
1507
1507
1937
3013
3874
5381
6457
7749
8610
9255
9901
9901
9901
9901
9901
10116
10116
10116
10116
10331
48
Jun-12
4912
407
814
2036
3868
7329
8958
12215
16490
19748
20562
21987
22801
23005
23208
23208
23208
23616
23616
23616
23819
23819
23819
117
10164
Jul-12
5805
172
345
861
1378
2067
3618
4823
5857
7063
7752
8958
9475
10164
10164
10164
10164
10164
10164
10164
10164
Aug-12
7299
274
959
1918
3699
5754
7946
9453
10549
11645
12193
12741
13015
13152
13152
13426
13564
13564
13564
13564
13564
Sep-12
8321
481
1562
2163
2524
3365
3726
4206
4807
5168
5288
5528
5528
5769
5889
5889
5889
Oct-12
7589
132
395
1318
1977
3953
5798
7379
8565
9751
10673
11069
11596
11596
11991
11991
12123
12123
12123
Nov-12
4556
219
658
1536
2634
3292
4609
4829
4829
5048
5048
5707
5926
5926
6146
6146
6146
6146
Dec-12
3681
543
543
1630
2173
2717
3532
3532
3532
4618
5162
5705
5705
5705
5705
Jan-13
5117
782
1563
1759
2541
3127
3909
4886
5863
6645
7622
8403
10162
10358
10358
10358
Feb-13
3588
279
557
557
1115
1115
1115
1394
1394
2230
2508
2787
2787
2787
2787
Mar-13
5657
884
1061
1061
1591
1768
3535
4950
6187
7248
7601
7601
Apr-13
5188
386
1349
1928
2120
3277
3662
4819
5590
5975
May-13
5937
9432
Jun-13
3447
Jul-13
3899
Aug-13
3460
Sep-13
3035
Oct-13
3966
252
Nov-13
3612
Dec-13
505
842
1347
2190
4042
5221
6737
8590
9096
870
870
1160
5222
6963
7543
9574
9864
10734
769
2565
3591
4617
6412
7694
867
1734
3468
5202
5202
5491
659
988
2306
2965
3295
252
1261
1513
2017
2521
277
1107
1938
3599
4153
2276
439
439
1757
2197
Jan-14
3811
262
262
262
Feb-14
4899
Mar-14
4867
Apr-14
4746
290
SSGB, Pg - 7
59
99
49
92
28
21
53
10
43
31
56
37
30
19
10
10
15
5
1
SSGB, Pg - 8
SSGB, Pg - 9
SSGB, Pg - 10
SSGB, Pg - 11
Process Steps
SSGB, Pg - 12
SSGB, Pg - 13
Items
Suppliers
Spring pin
Multitech, JMT
Bottom Saddle of
Rear Axle
TMLDL
U-bolt
Drawings
SSGB, Pg - 14
PFD
SSGB, Pg - 15
FMEA
SSGB, Pg - 16