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HARDWARE INSTALLATION STANDARD FOR INDOOR BTS3900

(NEW/SWAP)
(Introduction of 3G Technology and Expansion of 2.5G Network)
Version : 1.1
Quality Assurance Department.
Huawei Technologies BD Lit.
Prepared on : 29 January, 2013
Prepared By : Md. Jahangir Alom
Quality Assurance Department of Huawei Technologies Limited

Huawei Technologies BD Ltd.

Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


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Swap Scope of work (SOW)


Swap Scope of work (SOW)
BTS3900 :
1. Cabinet installation
2. RF connector installation for the jumper cable
3. All Alarm Sensor installation
4. EMU Box installation, connection and check
5. DDF Box installation and connection
6. All Cable Labeling as per standard
7. Attend PAT Activity
8. Site installation Quality check

Node-B :
1. Node-B Equipment installation
2. FE, power and grounding cable installation
3. RRU and Antenna installation
4. RF connector installation
5. CPRI and power cable installation and latching
6. RRU grounding cable installation
7. Attend PAT Activity (if required)
8. Site installation Quality check

Common Activity:
1. As per site swap plan need to arrange site access key from regional Teletalk office.
2. Dismantle the BTS Cabinet (if required )
3. Packaging the BTS Cabinet (if required)
4. Fall Back (if required)

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Safety Requirement for site installation


Safety Helmet

Safety Belt

Safety shoes/boots
Eye protection

Safety harness (when working at height)


Hand gloves
First aid box
Huawei QC PASS ID

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Document Requirement at Site


Site Pack Documents Before and During Working at Site:

1. Work Permit and Site Access Letter (if required)


2. Site Survey checklist (Approved)
3. Site Quality Audit Checklist (EIR)
4. Toolbox Talk Report
5. GSM Planning Doc.
6. Quality Standard Document for the BTS V1.1
7. Labeling convention document v1.1
8. Site Diary
9. EHS Handbook v1.0
10.PAT Checklist

Site Documents to be left at Site:


1. As Built & As Plan Drawings
2. Equipment Wiring Diagram & Layout
3. Site Inventory
4. Factory test report
Reference Documents:
1. Site Acceptance Process (if required)
2. Quick Installation Guide for BTS and Node-B
3. Quick Installation Guide-Antenna & RRU System
4. Quality Standard Document for this project.
5. Equipment Installation Ready (EIR)

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Additional Installation Materials Requirement


For Indoor:
1. flexible PVC pipe and PVC channel as required
2. Silicone gel (if required )
3. Cable lug for 16mm (if required )
4. Full set of M12 Bolt spring washer, flat washer, insulation
washer (if required )
For Outdoor:
1. Black Cable Ties 6 Inch (if required )
2. Black cable ties L300 x 4.8mm (if required )
3. Insulated black tape (Brand 3M) (if required )
Common:
1. Tape for labeling tape write.
2. Marking pipe as required
3. T-ties (if required )
4. Yellow later marking

Tape writer

Yellow later marking cable ties (white )

Marking tape

PVC Channel

Cable lug

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flexible PVC pipe

cable ties (Black )

Tool and Test Equipment Requirement

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Tool and Test Equipment Requirement


Sl No Name of the Tools
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Laptop
Test Phone 2G & 3G
Test SIM for PAT & Test (Subcon need to Buy )
Sharp Knife
75 connector maker(BNC puncher)
Sitemaster
Screw Driver Large set
L end Key set
Fixed wrench dully set
Adjustable wrench 12"
Munkey wrench
Cable cutter 10" (round)
Tie cutter small 6"
Tie cutter small 4"
Nose plair 6"
Combination plair 6"
Power connector pin crimping tools
Soldering iron 60 watt
Drill machine (Heavy)
Iron drill bit set
Hydrolic crimping tools
Hack saw with frame big
Hack saw with frame small
Hot Air Gun
Rough file
File set (Jewelry)
Measuring tape 50m
Measuring tape Small 5m
Verniar scale
Scissor
1/2" cutter for making Flex connector
Super Flex connector maker
7/8" cutter for making feeder connector
1 5/8" cutter for making feeder connector
Hammer medium

Quantity need per team

Sl No

1
1+1
1+1
2
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67

Name of the Tools


T Screw driver set
41Pcs Reset socket wrench & bit set
Solder sucker
Level meter
Digital multimeter Fluke
Compass with mirror
Digital Tilting Meter
Insertion tools
Insertion tools
DDF loop cable
Safety belt
Helmets
Rope cotton
Back hook for Harness
Pulley
Hand gloves (Indoor power works)
Hand gloves (Outdoor works)
Safety goggles
Safety shoe
Torque wrench with spanner set
Copper Brush
Hand Brush
Charger Light (Small & Big)
Label writer machine
Gullu
LED
First Aid Box
Spanner 56"
Spanner 46"
Hook
Digital Camera
Vacuum cleaner

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Quantity need per team


1
1
1
1
2
1
1
1
1
3
4
4
130m
4
1
2 pair
2 pair
2
4 pair
1
1
1
2
1
1
2
1
1
1
1
1
1

Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Cabinet Installation on the base.

The BTS cabinet Keep on the


base very carefully.
Located the cabinet with the
back protected properly.
Tighten the bolt's front of BTS
base with the torque wrench at
45NM.
The lock back side of

BTS base

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Following details is for Installing cabinet


This section describes the procedures & precautions for
installing single cabinet on a base.
Step 1: Remove the cabinet door.
Step 2: Lift the cabinet onto the Base.
Step 3: Slide the cabinet along the base to ensure that back
of the cabinet is aligned with the back of the base. Use a
torque wrench to tightens the two bolts in the front
of the cabinet until the fastening torque reaches 45Nm.

Step of Installed to the cabinet.

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Route the cables in a cabinet


Route the PGND cable along the left
interior of the cabinet. Route the Six
jumpers on the left along the left interior of
the cabinet. Route the external input power
cable along the left interior of the cabinet.
Route the transmission cables along the
right Route the transmission cables along
the right interior of the cabinet. Route the
monitoring signal cables close the CPRI
cables.
Note: The cables in the BTS3900 cabinet
must be routed according to the cabling
requirements and
routed according to the cabling
requirements and must be bound by using
cable ties.

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Route the cables in a cabinet

Do the cable lay from GRFU port


to feeder connector left and right
interior position of the cabinet.
The RF cable bending is accepted
not less than 90 degree.

The cable lay from GRFU port to feeder


connector left and right

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RF Cable Latching on Top of The Cabinet.

RF cable latching on the ladder

RF cable latching top of the cabinet

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

For cabinet grounding


Indoor main grounding bar

With bus bar.

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For cabinet grounding


Indoor main
grounding
bus bar for
all indoor
equipment
grounding.

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EMU Grounding.
Grounding cables arrangement must be in straight running and firm bundling. Cable
length must be somewhat longer than necessary at bending point. The EMU grounding
cable will be 6mm & connected directly with BTS left site to the equipotential grounding
port through cable ladder.

EMU PGND port at EMU

EMU PGND port at BTS

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Installing power cable


Measure the distance between the DCDU-01 and the external power
equipment according to the actual cable route, and then prepare power cables of
a proper length. (reserve and extra length of 300mm when preparing the input
power cables.).
Make an OT terminal at each end of the power cable.
Remove the protecting hood from the terminal block of the DCDU -01.
Connect the blue cable to the wiring terminal labeled NEG(-) and black
cable to the wiring terminal labeled RTN(+).
Use a screwdriver to tighten the screws to the wiring terminals.
Install the protecting hood, and then use a screwdriver to tighten the screws .
The redundant part of power cable cannot be coiled. Should be cut.
The Lug used at both end of power terminal should crimped firmly.

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Installing power cable


metal wires, as shown in below figure red cross marked. Confirm whether the rated
Circuit breaker (63 amps) is available or not at non critical load. Ensure the proper
connection done to the defined CKB.
metal wire
Connect to
BTS end
blue & black
power cable

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Connect to
non critical
load CKB
of rectifier
inside

Installing power cable


The input power cable for the -48, cabinet connects the wiring terminal for the
input power cable on the DCDU-01 to the rectifier equipment.

Latching in the BTS inside

Rectifier inside latching

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Latching on the ladder

power cable latching

Route the power cable


along the left interior and laid
top surface of the BTS
cabinet to exist Rectifier.
Cable are bundled together
by tie uniformly & there no
need to fix the cable at the
top surface of the cabinet.
The cable laid through the wall tiles using
PVC channel

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Power Cable Latching Inside The BTS Cabinet &


Rectifier Outside.

Power cable latching Inside of


BTS cabinet.

Power cable latching Outside of


Rectifier.

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EMU Power, Alarm & E1 Cable Latching

Alarm & E1 Cable Latching on the


BTS top to ladder

EMU Power Cable latching top on the


Emu box to laid through the wall using
plastic channel

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Connector installation
Follow the measurement during connector
installation outer cupper 21mm & inner pin 7mm

Must use connector


maker & feeder cutter

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"Jumper cable connector Installation procedure

Jumper cable Cutting by the


connector maker

Measuring inner pin by the Venire


scale

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"Jumper cable connector Installation procedure

Cable inner pin feline for smooth &


leveling after the cable cited by the
connector maker

Dust cline by the Cupper brush


before the connector setting

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"Jumper cable connector Installation procedure


Outer cupper should be 21mm

Finale measure outer cupper & inner pin


by the Venire scale after the connector
making.

Inner pin should be 7mm

Tightening the connector finale using


torque wrench at 20nm to 25nm

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Installing the Monitoring Signal Cable for the EMU.


The monitoring signal cable for the EMU transmits monitoring signals from the EMU to the BBU3900.
The Communication cable from BTS 3900 and Alarm cable to the external sensor should be laid through PVC
channel.
Insert the alarm cable to required port of EMU and tighten the screw as need. extra cable keep in good
bundling inside PVC channel.

Monitoring signal cable latching of the EMU


End.

Monitoring signal cable & Sensor signal


cable latching of the EMU End.

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Alarm & E1 Cable Latching BTS inside & outside.


Do fine coil and keep the extra length of the both cable at the BTS bottom under DCDU
rack.

Alarm & E1 extra length cable Latching to


the BTS bottom under DCDU

Alarm & E1 Cable Latching top of the BTS


outside .

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Installing the Monitoring Signal Cable for the EMU


The monitoring signal cable for the EMU transmits monitoring signals from the EMU to the BBU3900.
Insert RJ-45 Connector at one of the monitoring signal cable for the External Alarm Sensor into the port
labeled MON1 on the UPEU in the BBU3900.
The link DB9 male connector at the other end of the monitoring signal cable for the EMU to the port
labeled RS485 on the EMU.

Installed the alarm cable from the BTS mon1 port to EMU RS485 port

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Alarm & E1 Cable Latching BTS inside & outside.


E1 cable should be through the PVC channel and do fine Latching and keep the extra
length of the both cable in the DDF box.

E1 cable through the PVC


channel

E1 cable latching in the DDF


box

Huawei Technologies BD Ltd.

Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Installation of Node-B
The Node-B Components Installation to the Tx rack, as shown in
the following picture.
TX rack over view
This position of SLPU
This position of Node-B BBU
5mm gap
This position of DCDU

Node-B Equipment
installation procedure

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Node-B power connection


Check and ensure the secure connections of the Inter-Node-B power cables
which are installed inside the Node-B DCDU and Rectifier.

All Node-B
Equipment
should be
grounded with
the Tx rack
and Tx rack
should be
grounded with
the indoor
main bus bar

Power and CPRI cable


installed at the Node-B end

Power cable installed at the


Rectifier end

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

RRU Installation
Lifting the RRU and Installation Components to the Tower, as shown in
the following figures.
1. Installers A climb onto the tower. Then,
installer A fixes the pulley to the support of the
tower platform and leads the lifting rope
through the pulley.
2. Installer C uses a lifting rope to bind the
RRU and installation components as shown in
the preceding figure and then tie a knot in the
steering rope at the handle of the RRU.
3. Installer B pulls the lifting rope, and at the
same time, installer C pulls the steering rope
away from the tower to prevent the RRU and
installation components from colliding with the
tower.
4. Installers A hold the RRU and installation
components and untie the ropes.

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RRU Fixation at tower

The RRU will be installed at the approved


height of site design. It may be installed by
installing additional pole on tower angle or
behind the GSM antenna. Feeder length
from GSM antenna to RRU will be as
close as possible. And the length of RRU
pole (if used) will be 1.5 m. The grounding
of RRU will be 35 rm Al or 25 rm Cu. In
case of RRU installation at more than 35
m of tower, RRU will be installed inside or
outside of tower angle. It will be subjected
to the field condition whether there is free
space available on tower or not. Adequate
mounting kit will have to be used during
RRU installation.

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3G-GSM Antenna

3G-RRU

RRU Fixation at tower


If proposed tower leg have any other antenna
or obstacle than RRU will be below or upper height
between the other antenna or obstacle (before
installation discus with responsible person )

Caution : When installing the main


fixture, ensure that the arrow on the main
fixture is upward. When installing the
main fixture, ensure that the contact
piece on the fixture is fixed.

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Antenna fixation at tower


Preparing for the Installation

Caution : When installing the main


fixture, ensure that the arrow on the
main fixture is upward. When
installing the main fixture, ensure that
the contact piece on the fixture is
fixed.

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Content Summary
1

General information

Cabinet Installation

Cable routing principles

Grounding installation

Power connection

RF cable & connector installation

Installing Alarm and E1 cable

Installation of Node-B

Installation GSM Antenna and RRU

10

Installation CPRI and Power cable


Huawei Technologies BD Ltd.

Installation of RRU power cable


Making OT Terminals at the Input End of the Power Cable by Using a Knife.

Caution : Do not damage the shielding layer


of the power cable when cutting around the
jacket.

Lead the wires made of the


shielding layers through
heat-shrinkable tubes.

Wrap the PVC


insulating tape at
the joint where the
three wires meet.

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OT terminal on
the shielding layer

RRU Cable Connections of a Single RRU


Cable Connections of a Single RRU
Install the PGND cable
Install the RF jumper
(interconnect jumper is optional)
Install the RRU power cable
Install the CPRI optical cable
Install the alarm cable(optional)
Install the AISG multi-wire cable between the RRU
and the RCU (optional)
Install the AISG multi-wire cable and extension
cable(optional)
CAUTION: When a dual-polarized antenna is shared by two RRUs in the same sector, the two RRUs are connected through
an inter-RRU jumper. The connections of three RRUs in the same sector are not supported.

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RRU Cable Connections of a Single RRU


Cable Connections of RRU

CAUTION:
1. Press the strap on the exposed shielding layer of the power
cable tightly. Ensure that the lower edge of the exposed shield
layer does not exceed the position shown in the figure.
2. The shielding layer of the other end of the power
cable should be grounded.
3. When the alarm cable is connected, ensure that the
shielding layer of the alarm cable on the RRU side is
exposed and that the shielding layer is tightly pressed
by the strap.
4. The alarm cable is preferably led out of the RRU
from the narrower cable trough in the middle of the
cabling cavity. If the cable trough is used by the CPRI
optical cable, the alarm cable is led from the wider
cable trough near the middle one. In this case, the
alarm cable must be wrapped with 10 to 17 layers of
waterproof tape so that the diameter of the cable
reaches 10 mm to 12 mm.
5. To avoid sharp bending, the optical cable must be
pressed by the strap next to the power cable during
the optical cable installation.

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The connection of RRU power cable- RRU End

During installation of RRU power


cable we should follow the below
rules:

i. Negative portion of the RRU power


cable must be connect with negative
port of RRU.

ii. Positive portion of the RRU power


cable must be connect with positive
port of RRU.

RRU Power
Cable

Grounding

iii. Shielding layer of DC RRU power


cable should be installed as per side
picture in RRU end.

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CPRI cable connection for RRU

CPRI port RRU End

CPRI port GTMU end

In HW RRU have 2 CPRI cable


connection port 1st is CPRI 0 another
is CPRI 1.We must be connect CPRI
cable short end(1A & 1B) with CPRI 0
port in RRU . On the other hand, long
end (2A & 2B) of the CPRI cable we
must be connect with CPRI 0 port of
GTMU card in BBU board.

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Jumper Cable Connection(Antenna & RRU)

During installation the short jumper


cable between GSM antenna & RRU,
we must follow the below instruction:

i. Cable must be Super flex.

ii. GSM 900 antenna left/Tx/+45 port


will be connect with RRU
ANT_TX/RXA port by super flex short
jumper cable.

iii. GSM 900 antenna right/Rx/- 45


port will be connect with RRU
ANT_TX/RXB port by super flex short
jumper cable.

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RRU CPRI and power cable Latching

Picture-01

Picture-02

Picture-03

The RRUs CPRI & Power cables must be straight after laid.

Distance between the clamps should not be less or more than 1 meter.

Sequentially clamping the power & CPRI cables of RRU. Example: Picture 02

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Thanks for Your Attention !


If you have any query or suggestion, please contact by email.
md.jahangir.alom@huawei.com

Huawei Technologies BD Ltd.