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N.Saravanan,
Grinding Technology Department,
FLSmidth Pvt Ltd.,
Chennai.
* Bucket elevators operate by using an endless belt or chain on which rectangular buckets are
mounted. This belt or chain revolves between a top and bottom pulley and the buckets move
with it.
* At the bottom, the buckets pick up product fed into the elevator boot and at the top the
product is discharged as the bucket turns downward over head pulley.
* Along with each type of elevator, different styles of buckets have been developed which better
suit the elevator or the materials to be handled.
This type pf elevators are used for handling large lumps and material that
cannot be handled by centrifugal discharge. The slow speed and gentle method of
loading & discharging is the main feature.
Positive discharge elevators (PO) :
This is similar to centrifugal type except the bucket are end mounted with two
strands of chain. Bucket speed is slower and suitable for light, aerated, sticky
materials.
For elevator service, you need to calculate the strength of the belt needed to
support the weight of the bucket and the material being conveyed.
In addition, you need to calculate the strength needed to handle the available
horsepower. This is easy to accomplish. Since the weight of the buckets is
essentially the same on both sides of the leg, the weight of the material is the
difference.
The type, size, weight, capacity, spacing, and projection of the buckets
are critical factors in determining the correct belt for carrying the load and holding
the buckets. The number, size and location of the bolts are also important.
TECHNICAL SPECIFICATION
Equipment
Material to be handled
Bulk density
Material Temperature
Capacity (Design)
C/C Distance
Belt
Belt strength
Belt speed
Bucket size
TECHNICAL SPECIFICATION
Belt size
Breaking Load
Working load
Belt strength
Safety factor
Bucket quantity
Distance between two buckets
Head and Tail pulley Dia
Installed motor
Casing size
TECHNICAL SPECIFICATION
BOLT SIZE
Torque
M 20 * 1.5
64 Nm/Bolt
M 24 * 2
1000 Nm/Bolt
M 30 * 2
2200 Nm/Bolt
DRIVES
Auxiliary drive
Safety Device
Painting
Material of construction
Buckets
: 5 mm thick plate
IS:2062
Head Casing
: 10 mm thick plate
- IS:2062
Boot Casing
: 16 mm thick plate
- IS:2062
- IS:2062
Item
01
Buckets
306 Nos
02
2 Nos
03
2 Nos
04
Belt
1 Length
05
Clamping device
1 Set
06
2142 Nos
07
2 Nos
CONSTRUCTION DETAILS
* Head casing
* Lower head section
* Head shaft assembly
* Boot casing
* Boot shaft assembly
* special steel chord belt
* Belt guide rollers
* Buckets
* Safety devices
* Intermediate casing
* Main drive ( Bevel Helical Gear box & Fluid coupling )
* Auxiliary drive
* Maintenance platforms
* Flanged inlet opening
* Flanged dust collecting point at head casing
Erection
The following
* Storage at site
* Safety
* Preparation at site
* Workmanship
* Foundation checking
* Guide frames erection
* Fastening the side frame to the platform
* Drive unit tied into elevator casing
* Mounting of elevator belt
* Mounting the buckets
Operational procedure
The following check points should be reviewed before initial operation.
* Head and boot shafts must be parallel to each other and pulleys in line
* Casing plumb to within given tolerances
* All bolts joining sections properly tightened
* Reducer filled with oil to proper level
* Correct motor rotation
* Tighten all bucket moving bolts
* All lateral supports in place and secured
* Bearing lubrication
* Guards should be provided
* Inspection door should be closed
* Check for interlocking controls & safety controls
Initial operation
Particular attention should be directed to the following
* Loud or unusual noise
* Excess vibration
* Bearing overheating
* Drive unit overheating
Item
Check point
Frequency
DRIVE UNITS
Motor
Gear Box
Lubricants, Heatup
Lubricants, Heatup
Coupling
Alignment &
Tightness of bolts
Geared motor
Lubricants, Heatup
Level switch
Electrical function
As per
Manufactures
Manuals
Item
Check point
Frequency
Head casing
Baffle plate
Grease in bearing
Monthly
Every 3 months
S.No
Item
Check point
Frequency
03
Take up
Tension in screw
rods
Every 3 months
04
Material
Weekly once
accumulation
during
break
down
Foreign material
in feed.
05
Item
STUFFING
BOX
Check point
Frequency
Monthly
BELT &
BUCKETS
Item
07
Clamping
Device
Check point
Frequency
After 50 hours of
operation
After another 2
weeks
After another 6
weeks
After another 3
months
LUBRICATION CHART
S.No
Lubrication
point
Lubricant Specification
or make of
lubricant
Grease
Qty
Frequency
Method of
application
Servogem 2
of Indian oil
20
Gms
01
Antifriction
bearings
in
Plummer block
02
Motor
Grease
Servogem 3
20
Gms
Every year
10000
running
hours
Grease
Gun
03
Gear box
Lubricati
ng oil
Servomesh
SP 320 of
Indian oil
100
Ltrs
6 Months
By pouring
through oil
plug
04
Fluid coupling
Lubricati
ng oil
05
Geared motor
Lubricati
ng oil
Troubleshooting
Please see the Troubleshooting.doc file for various troubleshooting
methods.
This file is given along with Belt bucket elevators presentation
Boot cage
INCHING DEVICE
This is normally a low speed geared motor. It permits low speed drive for
inching and turning of large size and high speed bucket elevators in case of
maintenance, inspection and test run
Jaw clutch
TENSIONING DEVICE
No-load start-up of motor irrespective of machine load. Motor peak torque utilized
for machine acceleration.
Motor selection to operating HP rather than starting loads. Saving on energy cost
and capital cost.