PT.

ASIAN ISUZU CASTING CENTER

Approved

JUDUL

Karawang International Industrial City , Lot 6~9

Jl. Tol Jakarta - Cikampek Km 47
Karawang 41361

Month : Desember 2013

100

Checked

Prepared

MOLDING
EFFICIENCY RATE
Seksi / Dept.

: Molding / Produksi

Day & Night Shift

92.42

98.29
95.75
93.65

90.43
88.22
86.9287.23
86.22
85.97
85.58
85.57
85.53
85.51
85.1684.34
84.90 84.51 84.96 85.03
83.78
83.46
83.35
82.51
81.92 81.25
81.82
81.77 82.50
81.71 81.83
80.98 81.6881.01 80.23
80.73 80.30 81.28
80.26
80.04
80.01
79.93
79.82
79.76
79.56
79.51
78.38 79.00
78.21
78.09
77.29
77.02
76.30
76.04
75.50
74.67
74.43
73.76
73.65
73.35
73.32
72.75
71.87

90

80

69.97
69.30

70

83.79
81.41
79.28

69.50

64.46
61.72
61.31
60.91
59.84
58.88 58.54
56.5757.10
55.89
54.51
54.18
53.4952.94
53.23
53.08
52.35
52.14
51.91
51.48 50.92
51.2051.49
48.59
46.4045.78
45.47
44.33
42.85

60

50

45.02
43.68
42.5641.97
42.43
41.3640.83
40.45
39.59
38.80
38.58
37.77
37.75
40
36.74
35.77
34.84
34.77
34.42
34.35
34.08

EFF, %

30

20

10

-10

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

-20
Plan Down T ime

Loss by no puring flask

Rate Of Operation (Calc ulation)

T arget

60 sec a 69 sec

Others

Delay By mold (Sand delay)

Mac hine trouble Chokotte

Mac hine trouble Big

Pouring delay

Waiting Molten Iron

Empety Molds

T otal Loss

No.Form. FSUKSM-PROD-01-QA-IMM-01-19
Approved
Checked
Prepared

JUDUL

PT. ASIAN ISUZU CASTING CENTER

MOLDING
EFFICIENCY RATE

Karawang International Industrial City , Lot 6~9

Jl. Tol Jakarta - Cikampek Km 47
Karawang 41361

Month : Januari 2013

Seksi / Dept.

: Molding / Produksi

100

900

95

850

90

88.2214415319

85.5750487329
85.5665698171
85.5144367629
85.0326509355

85
80
75

800

82.4974007816
81.8161625884
81.7735544725
80.0364600597
79.9305917057
745
77.2857423024
75.5025368914
723 719 723 723

70
653

65

77.0131086142
72.6885644769
72.4306628412

69771.6404485781
70.9655531727
70.2822530286
69.4562159905
676
675
66.605588345
66.2992237621

691 691

66.8865005699

638

62.2232480211
61.4704606474
61.3733202229
60.6245148964
612

605 600

60
55

Ouput, flask

659

650
57.9150579151
590

562

560

700

674

614

594

587

750

692

69.8219306467
67.8403755869
66.0630449363
651

64.1817314003

EFF, %

81.9047619048
79.792746114
78.0381944444

559

50

519

526

600

573

565

558

550
519

512

45

489

500

40
450

35
30

2012

Ra te Of Op e ra ti o n (Ca l c u l a ti o n )

2013

T a rg e t

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

Feb

Jan

Des

Nop

Okt

September

August

July

June

May

Apr

Mar

Feb

Jan

Des

Nop

Okt

Sep

Agust

Juli

Juni

Mei

Apr

Mar

Feb

Jan

400

Re s u l t (Ou tp u t Fl a s k )

2014

240
220
200
180

197

188
162

168 167

Kg160
/ MH

167
153 154

151

141

136

140

145

159

157

154 156 154 156 156 154

168
156

147
135

129

120

118 123 121

180

178

166 169

129
108

100

2012

2013

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

Feb

Jan

Des

Nop

Okt

September

August

July

June

May

Apr

Mar

Feb

Jan

Des

Nop

Okt

Sep

Agus

Juli

Juni

Mei

Apr

Mar

Feb

Jan

80

Feb
Kg/MH

Target

Approved

JUDUL

PT. ASIAN ISUZU CASTING CENTER

Karawang International Industrial City , Lot 6~9
Jl. Tol Jakarta - Cikampek Km 47
Karawang 41361

Checked

Prepared

MOLDING
LOSS TIME

Month : Januari 2013

Seksi / Dept.

: Molding / Produksi

Others

Others

10
8

6.65
5.72
6
5.07
4.95
4.05
3.88
3.82
Others,%
3.45
3.35
3.32
3.24 2.98
4
3.08
3.02
2.95
2.59
2.56
2.54
2.45 2.25 2.25
2.28
2.27
2.20
2.14
2.12
2.10
2.06
1.96 1.83
1.91
1.89
1.79
1.68
1.67
1.66
1.61
1.57
2

5.84

5.70
3.13
2.57

2.96
2.62
1.31
0.94

2011

2012

2013

30

28

26

24

22

20

18

16

14

12

10

Feb

Des

Okt

August

June

Apr

Feb

Des

Okt

Agust

Juni

Apr

Feb

Dec

Oct

August

June

Apr

Feb

0
2014

Plan Down Time

10

Plan Down Time

Plan Down Time, %

6

4.83

4.00
3.72
3.65
3.48
3.26
3.23
3.06
3.04
2.76
2.69 2.87
2.65
2.58
2.51
2.44
2.43
2.36
2.34
2.12 1.74
2.10
2.09 2.23
2.08
1.97
1.95 1.58
1.67
1.67
1.66
1.31
2 1.38 1.19
1.06
1.04
0.78
0.64
4

2.34

1.54
0.94

3.05
1.98
1.45

1.71

0.28

2011

2012

2013

31

30

29

28

27

2014

Loss by no puring flask

10

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

Feb

Des

Jan

Nop

Okt

September

July

August

June

May

Apr

Mar

Jan

Feb

Des

Nop

Okt

Sep

Agust

Juli

Juni

Mei

Apr

Mar

Feb

Jan

Dec

Oct

Nov

Sept

August

July

June

May

Apr

Mar

Feb

Jan

Loss by no puring flask

7.34

Loss 8By No Pouring, %

6
4
2

3.97
3.53
3.37
3.31
3.25 2.92
3.24
3.09
3.07
3.02
2.99
2.98
2.94
2.82
2.79
2.78
2.77 2.44
2.74
2.70
2.68 2.43
2.66
2.59
2.56
2.42
2.32
2.31
2.29
2.24
2.21
2.19
2.16
2.12
2
.11
2.03
2.02
2.01

3.23
1.78
1.69
1.13
0.70

1.66
1.52

2012

2013

2014

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

Feb

Jan

Des

Nop

Okt

September

August

July

June

May

Apr

Mar

Feb

Jan

Des

Nop

Okt

Sep

Agust

Juli

Juni

Mei

Apr

Mar

Feb

Jan

Dec

Nov

Oct

Sept

July

2011

August

June

May

Apr

Mar

Feb

Jan

8.0

Empty Mold

7.0
6.0
5.0
4.0
3.0
2.0
1.0
JAN

FEB

MAR

APR

MAY

JUN

JUL

AUG

2006

Delay By Mold

JAN

FEB

MAR

APR

MAY

JUN
2006

JUL

AUG

SEPT

OCT

PR

APR

MAY

JUN

JUL

AUG

SEPT

2006

MAY

JUN
2006

JUL

AUG

SEPT

OCT

OCT