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CALCULATION SHEET

S. No.

Boiler Efficiency Calculations


Date
Unit
Generation

I
n
s
t
a
n
t
1
3
S
6
a
29-Dec-10 ###
m
1
###
M
p
136 MW
W
l
e
26.78
###
29.21
###
34.91
###
9.10
###

20-Dec-10
2
136 MW

27-Dec-10
1
135 MW

27-Dec-10
2
136 MW

23.70
30.80
36.40
9.10

26.60
28.60
35.20
9.60

25.30
29.20
35.70
9.80

36.60
2.16
1.48
14.06
0.20
9.10
3739.00

37.76
2.05
1.53
13.66
0.20
9.60
3769.90

36.99
2.06
1.52
13.73
0.20
9.80
3753.80

38.30
2.11
1.52
13.86
0.20
9.10
3880.40

###
###
###
###
###
###
###

22.00
13.00
0.02
0.57
1.58
1.18
3.80

22.00
13.00
0.02
0.40
1.98
1.35
4.50

22.00
13.00
0.02
0.50
1.63
1.18
3.50

17.00
10.00
0.02
0.46
1.90
1.32
4.45

###
###
###
###
###
###
###

Theoritical Air required for Combustion(Kg/Kg of coal)

4.39

4.51

4.42

4.58

###

Excess Air Supplied (%)

22.09

27.27

20.00

26.89

###

Actual mass of Air Supplied per Kg of Fuel

5.37

5.74

5.30

5.82

###

4.84
5.72
157.00
25.00
0.24
181.06

4.97
6.10
148.00
20.00
0.24
187.53

4.54
5.66
145.30
20.00
0.24
170.27

4.95
6.18
149.50
20.00
0.24
192.22

###
###
###
###
###
###

3.47

3.25

3.27

3.26

###

Proximate Analysis Report


Fixed Carbon (%)
Volatile Matter (%)
Moisture (%)
Ash(%)

Ultimate Analysis Report


Carbon (%)
Hydrogen(%)
Nitrogen(%)
Oxygen(%)
Sulphur(%)
Ash(%)
GCV of Coal (Kcal/Kg)
Coal Flow(t/hr)
Dry Bulb Temperature (C)
Wet Bulb Temperature (C)
Humidity Ratio
Unburnt carbon in Bottom Ash (%)
Unburnt carbon in Fly Ash (%)
Average Unburnt carbon (%)
Oxygen % in flue gas (%)
Losses calculation

Heat Loss due to dry flue gas(%)


Mass of Dry flue Gas Kg/Kg of Coal
Flue Gas Temperature(C)
Ambient Air Temperature(C)
Specific Heat of Flue Gas (Kcal/KgC)
Heat Loss due to to Dry Flue Gas (Kcal/Kg)

Heat Loss due to evaporation of water formed


due to H2 in fuel(%)
Specific heat of superheated steam Kcal/Kg C
Heat Loss due to evaporation of water formed due to
Hydrogen in fuel (Kcal/Kg)

0.63

0.63

0.63

0.63

###

129.70

122.63

122.91

126.39

###

Heat Loss Due to Moisture in Fuel(%)


Heat Loss Due to Moisture in Fuel(Kcal/Kg)

6.49
242.85

6.21
233.95

6.30
236.67

5.99
232.36

###
###

Heat Loss due to Moisture in Air(%)


Heat Loss due to Moisture in Air (Kcal/Kg)

0.21
8.03

0.22
8.33

0.20
7.54

0.22
8.54

###
###

Heat Loss due to radiation(%)


Heat Loss due to radiation (Kcal/Kg)

1.00
37.39

1.00
37.70

1.00
37.54

1.00
38.80

###
###

Heat Loss due to Unburnt Carbon in Fly Ash(%)


Fly ash Distribution(%)
Fly ash in Kg of coal
unburnt carbon in fly ash (%)
Heat loss due to unburnt in fly ash(Kcal/Kg)

0.19
60.00
0.05
1.58
6.97

0.24
60.00
0.06
1.98
9.21

0.21
60.00
0.06
1.63
7.74

0.22
60.00
0.05
1.90
8.38

###
###
###
###
###

Heat Loss due to Unburnt Carbon in Bottom Ash(%)


Bottom ash Distribution(%)
Botom ash in Kg of coal
unburnt carbon in bottom ash (%)
Heat loss due to unburnt in Bottom Ash(Kcal/Kg)

0.04
40.00
0.04
0.57
1.68

0.03
40.00
0.04
0.40
1.24

0.04
40.00
0.04
0.50
1.58

0.03
40.00
0.04
0.46
1.35

###
###
###
###
###

Loss of sensible heat in Fly Ash


Specific Heat of Ash(Kcal/Kg)
Loss of sensible heat in Fly Ash (Kcal/Kg)

0.04
0.20
1.44

0.04
0.20
1.47

0.04
0.20
1.47

0.04
0.20
1.41

###
###
###

Loss of sensible heat in Bottom Ash


Loss of sensible heat in Bottom Ash (Kcal/Kg)

0.16
6.08

0.17
6.45

0.18
6.59

0.16
6.12

###
###

10

Unaccounted Losses (Manufacturer's Margin)

1.00

1.00

1.00

1.00

###

Unaccounted Losses (Manufacturer's Margin) (Kcal/Kg)

37.39

37.70

37.54

38.80

###

Boiler Efficiency by Indirect Method (%)

82.55

82.86

83.22

83.14

###

Summary
Unit
Date
S.No. Losses
Heat Loss due to dry flue gas(%)
1
2
3
4
5
6
7
8
9
10

Heat Loss due to evaporation of water formed due to H2


in fuel (%)
Heat Loss Due to Moisture in Fuel(%)
Heat Loss due to Moisture in Air(%)
Heat Loss due to radiation(%)
Heat Loss due to Unburnt Carbon in Fly Ash(%)
Heat Loss due to Unburnt Carbon in Bottom Ash(%)
Heat Loss due to Sensible Heat in Fly Ash(%)
Heat Loss due to Sensible heat in Bottom Ash(%)
Unaccounted Losses (%)
Boiler Efficiency by Indirect Method (%)

2
20-Dec-10
% Loss

1
27-Dec-10
% Loss

2
27-Dec-10
% Loss

1
###
29-Dec-10 ###
% Loss % Loss

4.84

4.97

4.54

4.95

###

3.47
6.49
0.21
1.00
0.19
0.04
0.04
0.16
1
82.55

3.25
6.21
0.22
1.00
0.24
0.03
0.04
0.17
1
82.86

3.27
6.30
0.20
1.00
0.21
0.04
0.04
0.18
1
83.22

3.26
5.99
0.22
1.00
0.22
0.03
0.04
0.16
1.00
83.14

###
###
###
###
###
###
###
###
###
###

INPUT- DATA
Date
Unit
Remarks
Generation

20-Dec-10 27-Dec-10
2
1

9-Jan-11 10-Jan-11
2
1

136

135

137

136

23.7
30.8
36.4
9.1

26.6
28.6
35.2
9.6

22
29.2
39.6
9.2

23.7
28.8
38.8
8.7

36.6
2.16
1.48
14.06
0.2
9.1
3739

37.76
2.05
1.53
13.66
0.2
9.6
3769.9

34.35
2.08
1.52
13.06
0.2
9.2
3779

35.53
2.07
1.52
13.17
0.2
8.7
3791

22
13
0.018
0.57
1.58
1.176
3.8
157
25
0.24

22
13
0.018
0.4
1.98
1.348
4.5
148
20
0.24

17
11
0.018
0.61
2.1
1.504
3.94
140
10
0.24

17
11
0.018
0.75
2.5
1.8
6.7
140.5
20
0.24

0.63

0.63

0.63

0.63

60
40
0.2

60
40
0.2

60
40
0.2

Proximate Analysis Report


Fixed Carbon
Volatile Matter
Moisture
Ash

Ultimate Analysis Report


Carbon
Hydrogen
Nitrogen
Oxygen
Sulphur
Ash
GCV of Coal (Kcal/Kg)
Coal Flow(t/hr)
Dry Bulb Temperature
Wet Bulb Temperature
Humidity Ratio
Unburnt carbon in Bottom Ash
Unburnt carbon in Fly Ash
Average Unburnt carbon
Oxygen % in flue gas
Flue Gas Temperature
Ambient Air Temperature
Specific Heat of Flue Gas (Kcal/KgC)
Temperature of superheated steam(FSH outlet)
Pressure of Superheated Steam(FSH outlet)(MPA)
Specific heat of superheated steam Kcal/Kg C
Blowdown(t/hr)
B/D Temperature
B/D Pressure(Mpa)
B/D Enthalpy(Kcal/Kg)
Fly ash Distribution(%)
Bottom ash Distribution(%)
Specific Heat of Ash(Kcal/Kg)
MS Flow (t/hr)
MS Enthalpy(Kcal/Kg)
FW Enthalpy (Kcal/Kg)
HRH Flow (t/hr)
HRH Enthalpy (Kcal/Kg)
CRH Enthalpy (Kcal/Kg)

10-Jan-11 12-Jan-11 12-Jan-11 12-Jan-11 17-Jan-11 17-Jan-11 23-Jan-11 23-Jan-11 26-Jan-11


2
2
1
2
1
2
1
2
2
Instant
Sample
134
136.45
136
135
136
136
137
137
136
22.64
28.7
39.06
9.6

25.51
29.416
39.237
5.837

23.46
30.04
39.41
7.09

23.37
29.88
39.77
6.98

24.55
29.34
39.17
6.94

24.3
29.58
39.24
6.88

14.87
31.74
41.58
11.81

17.17
29.81
41.97
11.05

16.39
30.87
41.24
11.5

34.54
2.03
1.53
13.04
0.2
9.6
3786

37.6
2.24
1.51
13.38
0.2
5.837
3757.26

36.17
2.22
1.5
13.42
0.2
7.09
3851.1

36.03
2.22
1.5
13.3
0.2
6.98
3876.4

36.68
2.18
1.51
13.31
0.2
6.94
3904.7

36.61
2.2
1.51
13.36
0.2
6.88
3948.6

29.81
2.14
1.47
12.99
0.2
11.81
3593

30.73
2.1
1.5
12.45
0.2
12.45
3561

30.58
2.1
1.48
12.9
0.2
11.5
3679.82

17
11
0.018
0.78
2.6
1.872
3.45
140
20
0.24

18
10
0.018
0.37
1.08
0.796
3.5
140
20
0.24

22.5
13
0.018
0.48
1.73
1.23
5.9
148
25
0.24

22.5
13
0.018
0.37
1.08
0.796
3.56
143.25
25
0.24

22
12.5
0.018
0.64
1.92
1.408
7.7
142
25
0.24

22
12.5
0.018
0.64
2.05
1.486
3.9
140
25
0.24

25
16
0.018
0
1.73
1.73
5.35
147.5
25
0.24

25
16
0.018
0
1.69
0.54
4.07
138.75
25
0.24

23
13
0.018
0.52
1.68
1.216
3.99
138.6
25
0.24

0.63

0.63

0.63

0.63

0.63

0.63

0.63

0.63

0.63

60
40
0.2

60
40
0.2

60
40
0.2

60
40
0.2

60
40
0.2

60
40
0.2

60
40
0.2

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