D3 1001 Manual de Peças TK 40662-1.13

D3 1001V
TK 40662-1.13
Printed (
Thursday, May 19, 2005)
Copyright1993 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (May 19, 2005)

Copyright 1993 - Thermo King Corp. - Minneapolis, MN U.S.A.
Electronically printed in U.S.A.
General Information
Assemblies and Subassemblies
Tables of Contents
This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid
number and page number. The numerical table of contents is arranged numerically by Grid number. There
are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.
When parts are indented in the description list, they are

preceded with a bullet ( ). This indicates that the
part(s) is available separately or included in an assembly.
GRID NO. 67D6

SWITCH PANEL ASSEMBLY
REF
1
PART#
DESCRIPTION
QTY
45-1239
PANEL - assy, switch
99-1960
PANEL
99-6280
NAMEPLATE - panel
33-743
GASKET
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS
A
The following abbreviations appear in parts manuals
AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly
bd . . . . . . . . .
brg . . . . . . . . .
brkr . . . . . . . .
brkt . . . . . . . .
C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counterclockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder
def . . . . . . . . .
deg . . . . . . . .
dehyd. . . . . . .
dia . . . . . . . . .
DC . . . . . . . . .
disch . . . . . . .
diff . . . . . . . . .
board
bearing
breaker
bracket
defrost
degree
dehydrator
diameter
direct current
discharge
differential
EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine
(continued)
evap . . . . . . . .
exch . . . . . . . .
exp . . . . . . . . .
ext . . . . . . . . .
evaporator
exchanger
expansion
external
F. . . . . . . . . . .
fill . . . . . . . . . .
fi . . . . . . . . . . .
fl . . . . . . . . . . .
fpt . . . . . . . . . .
Farenheit
fillister
fuel injection
flare
female pipe
thread
ft . . . . . . . . . . . feet
ftg . . . . . . . . . . fitting
H hex . . . . . . . . .
hh . . . . . . . . . .
hd . . . . . . . . . .
hp . . . . . . . . . .
hsg . . . . . . . . .
hexagon
hexagon head
head
horsepower
housing
id . . . . . . . . . . inside diameter
in . . . . . . . . . . inch (2.54
centimeters)
incl . . . . . . . . . includes
inj . . . . . . . . . . injection
int . . . . . . . . . . internal
int th . . . . . . . . internal tooth
liq . . . . . . . . . . liquid
lg . . . . . . . . . . long
M mm . . . . . . . . . milimeter
mpt . . . . . . . . . male pipe thread
mod . . . . . . . . modulating
N neg . . . . . . . . .
No. . . . . . . . . .
NS . . . . . . . . .
NSS . . . . . . . .
negative
number
not supplied
not sold
separately
O os . . . . . . . . . . oversized
od . . . . . . . . . . outside diameter
P
pcb . . . . . . . . . printed circuit

board
pkg . . . . . . . . . package
ph . . . . . . . . . . phase
pos . . . . . . . . . positive
psi . . . . . . . . . . pounds per
square inch
rad . . . . . . . . . radiator
rcvr . . . . . . . . . receiver
ref . . . . . . . . . . reference
reg . . . . . . . . . regulator
req . . . . . . . . . required
rpm . . . . . . . . . revolutions per
minute
sec . . . . . . . . . second
sld . . . . . . . . . . solder
soc hd . . . . . . . socket head
sol . . . . . . . . . . solenoid
spl . . . . . . . . . . special
sq . . . . . . . . . . square
ss . . . . . . . . . . stainless steel
std. . . . . . . . . . standard
stl . . . . . . . . . . steel
suct . . . . . . . . . suction
sw . . . . . . . . . . switch
term . . . . . . . . terminal
temp . . . . . . . . temperature
thk. . . . . . . . . . thick
U us . . . . . . . . . . undersize
V
vib . . . . . . . . . . vibrasorber
W W . . . . . . . . . . watt
w/ . . . . . . . . . . with
w/o . . . . . . . . . without
D3 1001V
Contents
Name
Grid
Page
FRAME & TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C1. . . . . . . . . . . . . . . . . . . . .3

EVAPORATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C3. . . . . . . . . . . . . . . . . . . . .7
CONDENSER FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C2. . . . . . . . . . . . . . . . . . . .11
MOTOR ASSEMBLY 104-525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G12. . . . . . . . . . . . . . . . . . .13
EVAPORATOR BLOWER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C4. . . . . . . . . . . . . . . . . . . .15
MOTOR ASSEMBLY 104-330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89D2. . . . . . . . . . . . . . . . . . . . .19
DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C5. . . . . . . . . . . . . . . . . . . .21
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C6. . . . . . . . . . . . . . . . . . . .23
DRIVERS PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C7. . . . . . . . . . . . . . . . . . . .25
THERMOSTAT GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C8. . . . . . . . . . . . . . . . . . . .27
COMPRESSOR GROUP (KIT 710571) . . . . . . . . . . . . . . . . . . . . . . . . .61E3 . . . . . . . . . . . . . . . . . . . . .29
COMPRESSOR X426 SUBASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .75A9 . . . . . . . . . . . . . . . . . . . . .33
CLUTCH REPAIR KIT (COMPRESSOR) . . . . . . . . . . . . . . . . . . . . . . .110B11 . . . . . . . . . . . . . . . . . . .39
ALTERNATOR (24VDC OUTPUT/12VDC EXCITATION) . . . . . . . . . . .67D13. . . . . . . . . . . . . . . . . . . .41
ALTERNATOR (24VDC OUTPUT/24VDC EXCITATION) . . . . . . . . . . .73F8 . . . . . . . . . . . . . . . . . . . . .45
114C1
Revised
4/20/04
FRAME & TUBING
FRAME & TUBING

114C1
4/20/04
Revised
4/20/04
REF
1
2
FRAME & TUBING
PART#
DESCRIPTION
114C1
QTY
98-4471
FRAME
55-7626
RIVET
16
91-5165
NUTSTRIP
55-2270
RIVET
33-810
GROMMET (3/4 id)
67-1159
COIL - condenser
55-145
SCREW - coil
12
55-411
FLATWASHER
24
55-366
LOCKWASHER
12
55-291
NUT
12
33-2467
GASKET (0.12 x .50)
91-5214
SUPPORT - tubes
55-145
SCREW - support
55-411
FLATWASHER
55-366
LOCKWASHER
55-291
NUT
55-1610
ADAPTER
66-7078
TUBE
55-6838
NUT
10
55-6837
SHOULDER (o-ring seal, #8)
11
33-1937
O-RING (1/2)
12
61-600
DEHYDRATOR (o-ring seal, 1/2)
13
33-1938
O-RING (5/8)
14
55-6839
SHOULDER (o-ring seal)
15
55-6396
NUT
16
66-7210
TUBE - dehydrator to indicator
17
66-1188
INDICATOR - liquid
18
66-7211
TUBE - receiver to dehydrator
19
55-2192
CLAMP - dehydrator
55-101
SCREW - dehydrator
55-411
FLATWASHER
55-366
LOCKWASHER
55-291
NUT
55-1049
SCREW - clamp
55-431
FLATWASHER
55-1511
LOCKWASHER
55-2752
NUT
66-2297
ADAPTER
203-393
SEALER - thread
A/R
66-7082
VALVE - receiver
33-2475
PACKING - valve
55-7655
NUT - packing
20
21
A/R
114C1
Revised
4/20/04
FRAME & TUBING
Revised
4/20/04
REF
FRAME & TUBING
PART#
DESCRIPTION
114C1
QTY
55-7656
WASHER - packing
66-7083
CAP - stem
91-5172
SUPPORT
55-145
SCREW - support
55-411
FLATWASHER
16
55-366
LOCKWASHER
55-291
NUT
55-289
NUT - tank
55-402
FLATWASHER
55-375
LOCKWASHER
23
66-7079
TUBE
24
66-7080
TUBE - coil to tank
25
66-7054
TUBE - bracket to coil
26
66-7055
ADAPTER
27
55-5740
NUT - adapter (#16)
28
67-1166
TANK - liquid
29
66-7392
VALVE - relief (high pressure)
66-7392
ADAPTER - relief valve
33-1015
O-RING
22
30
114C3
EVAPORATOR GROUP
EVAPORATOR
GROUP
114C3
3/8/01
Revised
3/8/01
Revised
3/8/01
REF
1
EVAPORATOR GROUP
PART#
DESCRIPTION
114C3
QTY
98-4472
FRAME - evaporator
91-5216
NUTSTRIP
55-3272
RIVET
33-2476
GROMMET (1-1/8 id)
33-1008
GROMMET (7/8 id)
67-1160
COIL - evaporator
91-5183
NUTSTRIP - coil
55-2270
RIVET - nutstrip
55-538
SCREW - coil
10
55-411
FLATWASHER
20
55-366
LOCKWASHER
10
10
55-291
NUT
91-5184
SUPPORT - coil (left)
91-5185
SUPPORT - coil (right)
55-538
SCREW - support & coil
55-411
FLATWASHER
55-366
LOCKWASHER
66-7065
TUBE - liquid
55-1610
ADAPTER - liquid line
10
91-5182
SUPPORT - liquid & suction tubes
55-1049
SCREW - support
55-431
FLATWASHER
55-1511
LOCKWASHER
55-2752
NUT
11
66-7066
ADAPTER - suction
12
66-7063
TUBE
13
66-7061
TUBE - suction
14
66-7062
TUBE - suction
15
66-2122
VALVE - epr (R22)
16
Not Used
17
66-7067
TUBE - equalizer
18
66-7393
VALVE - expansion (R22)
66-3592
66-4213
SCREEN - inlet
ELEMENT - power
55-1053
ELBOW (flare x mpt)
91-5186
SUPPORT - expansion valve
55-826
SCREW - support
55-411
FLATWASHER
55-366
LOCKWASHER
55-291
NUT
99-500
U-BOLT
55-431
FLATWASHER
19
20
114C3
EVAPORATOR GROUP
Revised
3/8/01
Revised
3/8/01
REF
21
22
EVAPORATOR GROUP
PART#
DESCRIPTION
114C3
QTY
55-1511
LOCKWASHER
55-2752
NUT
91-5187
COVER - top
55-7626
RIVET - cover
33-2472
GASKET (0.12 x 1.5)
91-5188
COVER
33-2467
GASKET (0.12 x .50)
55-145
SCREW - cover
28
55-411
FLATWASHER
28
55-366
LOCKWASHER
28
10
114C2
CONDENSER FAN GROUP
CONDENSER FAN
GROUP
114C2
3/15/96
11
Revised
3/15/96
Revised
3/15/96
REF
1
CONDENSER FAN GROUP
PART#
DESCRIPTION
114C2
QTY
78-916
ORIFICE
55-145
SCREW
12
55-1201
WASHER
12
55-366
LOCKWASHER
12
91-5166
CHANNEL
55-826
SCREW - channel
55-411
FLATWASHER
55-366
LOCKWASHER
91-5215
SUPPORT - motor
91-5171
SUPPORT - motor
55-2381
SCREW - support
55-402
FLATWASHER
16
55-375
LOCKWASHER
55-289
NUT
78-422
FAN - condenser
91-5173
SUPPORT - terminal block
44-8979
BLOCK - terminal
55-764
SCREW - terminal block
55-431
FLATWASHER
55-1511
LOCKWASHER
55-2752
NUT
104-525
MOTOR (see 120G12)
55-145
SCREW - motor (1.00)
55-172
SCREW - motor (1.25)
55-371
FLATWASHER
16
55-790
LOCKWASHER
55-312
NUT
203-415
LUBRICANT - antiseize
12
A/R
120G12
MOTOR ASSEMBLY 104-525

120G12
6/16/94
13
Revised
6/16/94
Revised
6/16/94
REF
PART#
DESCRIPTION
120G12
QTY
104-525
MOTOR
77-2229
55-7771
COVER - commutator
BOLT - thru
LOCKWASHER
PLUG - hole
BRUSH RING - complete
RING - brush
SPRING - brush
HOLDER - brush
BRUSH (set of 4)
BOLT - carriage
NUT
NUT
LOCKWASHER
FLATWASHER
KIT - insulator
WASHER - bearing
BEARING
ARMATURE
SCREW - brush cover
NUT
COVER - brush
GASKET - cover
COVER - brush
GASKET - cover
SEAL - oil
STATOR - assembly
COVER - end
SLINGER - oil
SCREW - cover
55-1800
3
91-5872
41-317
44-9040
44-7069
41-607
44-5416
55-7784
55-6443
55-6449
55-6444
55-6445
40-334
55-7092
10
77-1305
11
41-609
12
55-6517
13
55-6518
14
91-5874
15
33-2203
16
91-5873
17
33-2202
18
33-2533
19
41-608
20
77-2230
21
33-1722
22
55-3150
14
2
2
1
1
1
4
4
1
2
2
2
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
114C4
EVAPORATOR BLOWER GROUP
EVAPORATOR
BLOWER GROUP
114C4
1/17/02
15
Revised
1/17/02
Revised
1/17/02
REF
PART#
DESCRIPTION
114C4
QTY
33-612
GROMMET (7/8 id)
44-8979
BLOCK - terminal
55-3664
SCREW - terminal block
55-431
FLATWASHER
55-1511
LOCKWASHER
55-2752
NUT
99-3435
COVER
78-919
WHEEL - blower (cw)
78-920
WHEEL - blower (ccw)
78-917
HOUSING - blower (cw)
78-918
HOUSING - blower (ccw)
91-5179
BUSHING
55-101
SCREW - bushing & housing
55-411
FLATWASHER
16
55-366
LOCKWASHER
55-291
NUT
77-1081
RING - inlet
55-2478
SCREW - ring
91-5181
SUPPORT - bearing
55-145
SCREW - support
16
55-411
FLATWASHER
32
55-366
LOCKWASHER
16
55-291
NUT
16
9
10
10
4
11
Not Used
12
91-5180
MOUNT - motor
13
77-1221
BEARING - flange
55-129
SCREW - bearing
55-402
FLATWASHER
55-375
LOCKWASHER
55-289
NUT
55-7629
SHAFT - blower
203-400
SEALER - thread
A/R
203-415
LUBRICANT - antiseize
A/R
15
77-2589
COUPLING - flexible
16
104-330
MOTOR (see 89D2)
55-2969
SCREW - motor
55-371
FLATWASHER
55-790
LOCKWASHER
44-7131
RESISTOR
55-538
SCREW - resistor
55-411
FLATWASHER
55-366
LOCKWASHER
14
17
16
114C4
17
Revised
1/17/02
Revised
1/17/02
REF
18
PART#
DESCRIPTION
114C4
QTY
55-291
NUT
41-3987
SOLENOID (24VDC)
55-538
SCREW - solenoid (5/8 lg)
55-145
SCREW - solenoid (3/4 lg)
55-411
FLATWASHER
55-366
LOCKWASHER
55-291
NUT
18
89D2

89D2
1/11/93
19
Revised
1/11/93
Revised
1/11/93
REF
PART#
DESCRIPTION
89D2
QTY
104-330
MOTOR
44-8284
55-6441
44-8249
COVER - commutator
SCREW - thru
LEAD (left)
SCREW
NUT
LOCKWASHER
FLATWASHER
WASHER - insulating
WASHER - insulating
INSULATOR
NUT
LEAD (right)
SCREW
NUT
LOCKWASHER
FLATWASHER
WASHER - insulating
WASHER - insulating
INSULATOR
NUT
RING - brush
BRUSH
SPRING - brush
LEAD - jumper
COVER - brush (top)
COVER - brush (bottom)
SCREW - brush cover
NUT
WASHER - spring
BEARING
ARMATURE
FAN
BEARING
STATOR
COVER - end
55-6442
55-6443
55-6444
55-6445
55-6446
55-6447
55-6448
55-6449
4
44-8250
55-6442
55-6443
55-6444
55-6445
55-6446
55-6447
55-6448
55-6449
44-8251
44-8252
44-7069
44-8254
44-7487
44-7488
55-6450
55-6451
10
77-1679
11
77-1302
12
44-8289
77-1902
13
77-1302
14
44-8290
15
44-8257
20
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
4
4
2
1
1
1
1
2
1
1
1
1
1
1
114C5
Revised
6/23/93
DEFROST DRAIN
DEFROST DRAIN
114C5
6/23/93
21
Revised
6/23/93
REF
DEFROST DRAIN
PART#
DESCRIPTION
114C5
QTY
33-2473
GASKET - drain
91-5189
TUBE - defrost drain
55-3196
SCREW - drain tube
16
16
55-3008
WASHER - sealing
55-7200
TEE - drain
11-4789
FILTER
22
114C6
CONTROL PANEL ASSEMBLY
CONTROL PANEL
ASSEMBLY
114C6
2/20/02
23
Revised
2/20/02
Revised
2/20/02
REF
CONTROL PANEL ASSEMBLY
PART#
DESCRIPTION
114C6
QTY
91-5190
PANEL - control
33-612
GROMMET (7/8 id)
41-3987
SOLENOID (24VDC)
55-2141
HANGER - capacitor
55-538
SCREW - solenoid & clamp
55-145
SCREW - capacitor
55-411
FLATWASHER
55-366
LOCKWASHER
55-291
NUT
44-4055
CAPACITOR
33-2474
GASKET - capacitor
44-5494
BREAKER - circuit (65 amp, CB1 & CB2)
55-103
SCREW - circuit breaker
55-3233
LOCKWASHER
44-7216
BREAKER - circuit (10 amp, CB3 & CB4)
55-759
SCREW - circuit breaker
55-431
FLATWASHER
44-5703
HOURMETER
55-103
SCREW - hourmeter
55-406
FLATWASHER
55-3519
NUT
41-248
BLOCK - terminal
55-2262
RIVET - terminal
55-7651
STUD (5/16-18 x 2)
55-8596
FLATWASHER (5/16)
16
55-277
NUT
16
55-6905
WASHER - shoulder
55-3238
LOCKWASHER (internal tooth)
55-698
LOCKWASHER
11
91-5191
NAMEPLATE
12
91-5193
NAMEPLATE - CB1/CB2
13
99-7209
NAMEPLATE - TK
14
91-5192
NAMEPLATE - CB3/CB4
15
33-740
GROMMET
5
6
9
10
24
A/R
6
14
114C7
Revised
4/30/03
DRIVERS PANEL
DRIVERS PANEL
114C7
4/30/03
25
Revised
4/30/03
REF
DRIVERS PANEL
PART#
DESCRIPTION
114C7
QTY
91-5218
PANEL - drivers
44-7477
SWITCH - set point
44-8466
DISPLAY - thermometer (digital)
91-5219
LENS
41-250
CAPACITOR
55-7671
SCREW - thermometer
55-8632
BUSHING
55-7653
FLATWASHER
55-2998
LOCKWASHER
10
55-7654
NUT
11
44-5719
CONNECTOR
12
44-5630
TERMINAL
13
41-369
SWITCH - reference
14
41-370
SWITCH - vent
15
41-320
LAMP - switch
A/R
26
114C8
THERMOSTAT GROUP
THERMOSTAT
GROUP
114C8
10/1/98
27
Revised
10/1/98
Revised
10/1/98
REF
THERMOSTAT GROUP
PART#
DESCRIPTION
114C8
QTY
91-5217
SUPPORT - thermostat
41-279
BLOCK - terminal
44-2756
DIODE
91-2852
DOOR - thermostat
91-2853
DOOR - thermostat
44-7476
THERMOSTAT
44-8468
SENSOR - thermostat
44-9923
SENSOR - thermostat (return)
55-1350
CLAMP (3/8)
55-1049
SCREW - clamp
55-2752
NUT
55-431
FLATWASHER
55-1511
LOCKWASHER
28
61E3
COMPRESSOR GROUP (KIT 710571)
COMPRESSOR
GROUP (KIT
710571)
61E3
10/6/99
29
Revised
10/6/99
Revised
10/6/99
REF
PART#
* 102-484
DESCRIPTION
61E3
QTY
COMPRESSOR - X426 (see 75A9)
33-2805
GASKET - manifold
22-749
MANIFOLD - discharge
55-6822
SCREW - manifold
55-6804
WASHER - sealing
66-8762
VALVE - discharge
66-2140
66-8841
VALVE - discharge
CAP - valve
GASKET - cap
ADAPTER - tube
TUBE - discharge valve to adapter
55-3674
SCREW - discharge valve
55-896
FLATWASHER
11-2886
VALVE - service port (Schrader)
11-7777
55-5672
CORE
CAP
44-6312
SWITCH - hpco (450 psi)
44-6265
SWITCH - only
44-3842
DIODE - assembly
44-3940
DIODE - only
55-2996
LOCKWASHER
44-6311
SWITCH - lpco (10 psi)
44-4338
44-6264
SWITCH - only
CONNECTOR
55-459
COUPLING
33-768
GASKET
12
33-594
O-RING - discharge valve
13
33-544
O-RING - suction valve
14
66-3986
VALVE - suction
66-3576
66-2837
VALVE - suction
CAP - valve
GASKET
ADAPTER - tube
TUBE - adapter
16
33-2541
GASKET - suction valve
17
55-201
SCREW - suction valve
55-895
FLATWASHER
18
55-3451
STUD - clutch
19
55-9024
KEY - clutch (1-1/2 lg)
20
See Note
CLUTCH
66-2296
33-3007
6
7
8
9
10
11
55-3808
66-2296
33-3007
15
55-4185
1
1
1
1
30
61E3
31
Revised
10/6/99
Revised
10/6/99
REF
PART#
61E3
DESCRIPTION
QTY
107-150
KIT - clutch drive repair (see 119G6)
77-1229
PULLEY (2-B/2-A grooves, 9.0/10.0 in od)
45-271
FIELD - coil (24VDC)
21
55-3631
SCREW - clutch
22
77-2498
SPACER - clutch
23
66-1896
ADAPTER - suction valve
24
55-466
ELBOW - test port
55-1983
CAP - test port
33-768
GASKET - flare
25
55-5129
CLAMP - harness
26
44-6942
HARNESS
27
22-778
SEAL - crankshaft (neoprene bellows)
28
22-754
PLATE - drive bearing (use w/ neoprene seal 22-778)
22-790
PLATE - drive bearing (use w/ stainless seal 22-751)
33-2513
GASKET - plate
55-2381
SCREW - plate
55-896
FLATWASHER
30
22-751
SEAL - crankshaft (stainless steel bellows)
31
33-2120
SEAL - dust
29
NOTE:
Reference (4634C87G03) R22 Refrigerant Deep Oil Sump #20 mfl SSV fitting #16 mfl DSV fitting
24V dc clutch Pulley Sheaves: 2B section, 9.0 in od 2A section, 10.0 in od.
NOTE:
*Compressor subassembly item 1 does not include items 27, 28 & 29. These items must be ordered
separately. Item 20 Clutch is not sold as an assembly. Order components as required.
CAUTION:
Both discharge manifold gaskets MUST be the same part number (thickness).
32
75A9
COMPRESSOR X426 SUBASSEMBLY
COMPRESSOR
X426 SUBASSEMBLY
75A9
9/17/03
33
Revised
9/17/03
Revised
9/17/03
REF
PART#
75A9
DESCRIPTION
QTY
102-484
COMPRESSOR - X426 (w/ regular heads, R12, R22 or R502)
102-664
COMPRESSOR - X426 (w/ regular heads, R134a, R407C)
23-122
51-115
55-5062
22-639
22-1003
BODY - compressor
NUT (12 point)
BOLT - connecting rod
ROD - connecting (incl 2, 3 & 6)
BEARING SET - connecting rod (standard)
BEARING SET (0.005 us)
BUSHING - piston pin
PIN - piston
PISTON (incl 7, 9, 10, 30, 31)
RING - retaining
NUT
FLATWASHER
BEARING - ball
PLUG - oil metering
CRANKSHAFT
PLUG - oil gallery
RIVET - counterweight
BEARING - ball
PIN - dowel
SCREEN - suction
O-RING
PLUG - oil fill
O-RING
SLEEVE - cylinder
O-RING
PLATE - valve
O-RING
SIGHT GLASS
GASKET - compressor cylinder head
HEAD - cylinder (w/ inserts)
SCREW - cylinder head (2 in lg)
SCREW - cylinder head (2-5/8 in lg)
WASHER - sealing
22-1004
22-1005
22-1006
22-1007
6
11-475
NSS
22-849
55-2122
10
51-115
55-895
11
77-167
12
22-123
13
22-586
55-4720
55-1409
14
77-169
15
55-4213
16
22-306
* 33-1221
17
55-6750
33-1223
18
22-297
19
* 33-408
20
22-990
21
* 33-822
22
22-350
23
* 33-2552
24
+22-789
25
55-6805
26
55-6806
55-6804
34
2
2
4
4
4
4
4
4
4
4
4
8
4
4
1
1
1
3
4
1
1
1
1
1
1
4
4
4
3
3
2
2
12
8
20
75A9
35
Revised
9/17/03
Revised
9/17/03
REF
PART#
33-2019
27
* 33-2805
DESCRIPTION
O-RING
GASKET - manifold
28
Not Used
29
55-3364
PLUG - pipe
203-385
SEALER - teflon
30
NSS
31
NSS
32
55-6751
REED - piston
HEAD - piston
PLUG - magnetic
O-RING
VALVE - check
GASKET - pump end
HOUSING - pump
HOUSING - pump (remanufactured)
PIN - dowel
O-RING
O-RING
PLUG - oil pump cover
O-RING
COVER - pump
PIN - dowel
SCREW - cover to housing
FLATWASHER
SCREW - pump
FLATWASHER
O-RING
REGULATOR
GASKET - drive end
SCREEN - oil pickup
CLAMP - screen
LOCKWASHER
NUT
BRACKET - screen
SCREW - bracket
LOCKWASHER
VALVE
PUMP - oil
O-RING
SHAFT - oil pump
33-2095
33
22-653
34
33-110
35
22-554
822-554
55-4210
36
* 33-239
37
* 33-1175
38
55-6752
33-2095
39
22-555
55-4211
40
55-681
* 55-895
41
55-183
* 55-896
42
* 33-672
43
22-784
44
* 33-2513
45
22-611
46
99-4848
55-366
55-291
47
99-4849
48
55-165
55-366
49
11-5513
50
22-1160
51
* 33-1223
52
22-1149
75A9
QTY
20
2
1
A/R
36
4
4
1
1
2
1
1
1
1
2
1
1
1
1
1
2
2
8
8
1
1
1
1
1
2
2
1
2
2
1
1
1
1
75A9
37
Revised
9/17/03
Revised
9/17/03
REF
PART#
53
55-9760
54
55-2381
75A9
DESCRIPTION
QTY
1
58
22-787
59
22-568
60
* 33-2205
61
33-1221
KEY - shaft
SCREW - plate
FLATWASHER
GASKET - oil sump
SUMP - oil
SCREW - oil sump
FLATWASHER
VALVE - check (oil return)
VALVE - check
O-RING
O-RING
67-404
OIL - synthetic (R12, R22, R502)
203-513
OIL - compressor (polyol ester, R134a, R407C)
203-518
KIT - acid test (polyol ester kit)
KIT - gasket (see 131F1)
KIT - acid test
55-896
55
* 33-2515
56
22-747
57
55-1417
* 55-896
* 30-243
203-346
NOTE:
CAUTION:
9
9
1
1
16
16
1
2
1
1
*The heads on compressors 102-484 & 102-523 do not have ports. If needed, use cylinder head 22788 which has a 1/8 pipe port.
Both discharge manifold gaskets MUST be the same part number (thickness).
38
110B11
CLUTCH REPAIR KIT (COMPRESSOR)
CLUTCH REPAIR
KIT (COMPRESSOR)
110B11
4/19/02
39
Revised
4/19/02
Revised
4/19/02
REF
CLUTCH REPAIR KIT (COMPRESSOR)
PART#
DESCRIPTION
110B11
QTY
107-150
KIT - clutch drive repair (does not incl 15-18)
55-3451
55-790
55-789
33-1238
55-2717
70-105
10
55-110
11
55-2718
12
77-2521
13
77-2498
14
55-3631
STUD - clutch
LOCKWASHER
NUT
SEAL - rear
SNAP RING - internal
KIT - bearing (incl 4 thru 11 & grease)
GREASE - bearing
NUT - clutch
O-RING
RETAINER & SEAL - front
FITTING
SCREW - seal
LOCKWASHER
HUB & ARMATURE
SPACER
SCREW
15
See Grid
PULLEY (see compressor grid)
16
See Grid
FIELD - assembly (see compressor grid)
99-7517
NAMEPLATE - Check Clutch Operation
44-3657
NAMEPLATE - 12 Volt
99-2975
NAMEPLATE - Caution
17
77-1083
PLATE
18
55-9024
KEY - shaft (1.5 lg)
19
204-972
TOOL - keyway alignment
204-476
7
77-1082
33-928
33-1285
55-4021
40
3
3
1
1
1
A/R
1
1
1
1
4
4
1
1
1
67D13
ALTERNATOR (24VDC OUTPUT/12VDC EXCITATION)
ALTERNATOR
(24VDC OUTPUT/
12VDC EXCITATION)
67D13
6/27/01
41
Revised
6/27/01
Revised
6/27/01
REF
PART#
DESCRIPTION
67D13
QTY
41-3021
ALTERNATOR (28VDC output/12VDC excitation)
55-5321
55-5333
44-4132
55-3379
44-6386
33-1023
77-1059
33-1024
77-1065
10
41-3312
11
55-3360
12
55-5315
NUT
FLATWASHER
FAN
BOLT - thru
HOUSING - front
SEAL - bearing
BEARING (front)
GASKET - retainer
RETAINER - bearing
STATOR
SPACER - pulley
SCREW - bearing retainer
LOCKWASHER
SHIELD - dust (felt)
WASHER - fan shield
ROTOR - assembly
KEY - woodruff (No. 8)
RETAINER - rotor wire
BEARING - inner race
SLIP RING
FLATWASHER
LOCKWASHER
SCREW
BOLT - carriage
DIODE - wired
SCREW - positive terminal (5/16-24 x 1-3/4)
INSULATOR - round (5/16)
SEAL - oil
BEARING - roller
SEAL - oil
SCREW - terminal (10-24 x 2-1/2)
SLEEVE (10 x 5/8)
INSULATOR - square (1/4)
INSULATOR (3/4 od)
TERMINAL BOARD & LEAD - assembly
STUD
55-2964
13
33-1026
14
55-6770
15
44-6388
16
55-3361
17
44-6393
18
77-1514
19
44-4139
20
55-5336
21
55-2202
22
55-5316
23
55-5330
24
44-8727
25
55-5328
44-4166
26
33-1029
27
77-1515
28
33-1029
29
55-5324
55-3385
44-2954
44-2241
30
44-4171
31
55-3386
42
1
1
6
1
2
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
67D13
43
Revised
6/27/01
Revised
6/27/01
REF
PART#
55-3485
44-2954
55-2964
32
55-3387
33
44-6389
34
41-5438
55-5325
35
33-2104
36
44-8726
55-4486
37
44-4155
55-3573
44-4168
DESCRIPTION
NUT
LOCKWASHER
BUSHING - foot
HOUSING - rear
REGULATOR - voltage
SCREW - regulator
GASKET - brush cover
COVER - brush
SCREW - cover
BRUSH - assembly
SCREW - brush
INSULATOR - brush assembly
44
67D13
QTY
1
1
1
1
1
1
4
1
1
2
1
1
1
73F8
ALTERNATOR
(24VDC OUTPUT/
24VDC EXCITATION)
73F8
6/3/03
45
Revised
6/3/03
Revised
6/3/03
REF
PART#
DESCRIPTION
73F8
QTY
41-3020
ALTERNATOR (28VDC output/24VDC excitation)
55-5321
55-5333
44-4132
55-3379
44-6386
33-1023
77-1059
33-1024
77-1065
10
41-3312
11
55-3360
12
55-5315
44-2241
NUT
FLATWASHER
FAN
BOLT - thru
HOUSING - front
SEAL - bearing
BEARING (front)
GASKET - retainer
RETAINER - bearing
STATOR
SPACER - pulley
SCREW - bearing retainer
LOCKWASHER
SHIELD - dust (felt)
WASHER - fan shield
ROTOR - assembly
KEY - woodruff (No. 8)
RETAINER - rotor wire
BEARING - inner race
SLIP RING
FLATWASHER
LOCKWASHER
SCREW
BOLT - carriage
DIODE - wired
SCREW - positive terminal (5/16-24 x 1-3/4)
INSULATOR - round (5/16)
SEAL - oil
BEARING - roller
SEAL - oil
SCREW - terminal (10-24 x 2-1/2)
SLEEVE (10 x 5/8)
INSULATOR (3/4 od)
30
44-4171
TERMINAL BOARD & LEAD - assembly
31
55-3386
STUD
NUT (hex)
55-2964
13
33-1026
14
55-6770
15
44-7057
16
55-3361
17
44-6393
18
77-1514
19
44-4139
20
55-5336
21
55-2202
22
55-5316
23
55-5330
24
44-8727
25
55-5328
44-4166
26
33-1029
27
77-1515
28
33-1029
29
55-5324
55-3385
44-2954
55-3485
1
1
6
1
2
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
46
73F8
47
Revised
6/3/03
Revised
6/3/03
REF
PART#
44-2954
55-2964
32
55-3387
33
44-6389
34
41-5438
55-5325
35
33-2104
36
44-8726
55-4486
37
44-4155
55-3573
44-4168
DESCRIPTION

LOCKWASHER
BUSHING - foot
HOUSING - rear
REGULATOR - voltage
SCREW - regulator
GASKET - brush cover
COVER - brush
SCREW - cover
BRUSH - assembly
SCREW - brush
INSULATOR - brush assembly
48
73F8
QTY
1
1
1
1
1
4
1
1
2
1
1
1
INDEX NUMERICAL BY PART NUMBER

102-484
102-664
104-330
104-525
107-150
11-2886
11-475
11-4789
11-5513
11-7777
203-346
203-385
203-393
203-400
203-415
203-513
203-518
204-476
204-972
22-1003
22-1004
22-1005
22-1006
22-1007
22-1149
22-1160
22-123
22-297
22-306
22-350
22-554
22-555
22-568
22-586
22-611
22-639
22-653
22-747
22-749
22-751
22-754
22-778
22-784
22-787
22-789
22-790
22-849
22-990
23-122
30-243
33-1008
33-1015
33-1023
33-1024
33-1026
33-1029
33-110
33-1175
33-1221
INDEX - 1
30,
34
16,
12,
32,
30
34
22
36
30
38
36
4
16
12,
38
38
40
40
34
34
34
34
34
36
36
34
34
34
34
36
36
38
34
36
34
36
38
30
32
32
32
36
38
34
32
34
34
34
38
8
6
42,
42,
42,
42,
36
36
34,
34
20
14
40
16
46
46
46
46
38
33-1223
33-1238
33-1285
33-1722
33-1937
33-1938
33-2019
33-2095
33-2104
33-2120
33-2202
33-2203
33-2205
33-239
33-2467
33-2472
33-2473
33-2474
33-2475
33-2476
33-2513
33-2515
33-2533
33-2541
33-2552
33-2805
33-3007
33-408
33-544
33-594
33-612
33-672
33-740
33-768
33-810
33-822
33-928
40-334
41-248
41-250
41-279
41-3020
41-3021
41-317
41-320
41-3312
41-369
41-370
41-3987
41-5438
41-607
41-608
41-609
44-2241
44-2756
44-2954
44-3657
44-3842
44-3940
34, 36
40
40
14
4
4
36
36
44, 48
32
14
14
38
36
4, 10
10
22
24
4
8
32, 36
38
14
30
34
30, 36
30
34
30
30
16, 24
36
24
30, 32
4
34
40
14
24
26
28
46
42
14
26
42, 46
26
26
18, 24
44, 48
14
14
14
42, 46
28
42, 44, 46, 48
40
30
30
44-4055
44-4132
44-4139
44-4155
44-4166
44-4168
44-4171
44-4338
44-5416
44-5494
44-5630
44-5703
44-5719
44-6264
44-6265
44-6311
44-6312
44-6386
44-6388
44-6389
44-6393
44-6942
44-7057
44-7069
44-7131
44-7216
44-7476
44-7477
44-7487
44-7488
44-8249
44-8250
44-8251
44-8252
44-8254
44-8257
44-8284
44-8289
44-8290
44-8466
44-8468
44-8726
44-8727
44-8979
44-9040
44-9923
45-271
51-115
55-101
55-103
55-1049
55-1053
55-110
55-1201
55-129
55-1350
55-1409
55-1417
55-145
24
42, 46
42, 46
44, 48
42, 46
44, 48
42, 46
30
14
24
26
24
26
30
30
30
30
42, 46
42
44, 48
42, 46
32
46
14, 20
16
24
28
26
20
20
20
20
20
20
20
20
20
20
20
26
28
44, 48
42, 46
12, 16
14
28
32
34
4, 16
24
4, 8, 28
8
40
12
16
28
34
38
4, 6, 10, 12, 16, 18, 24

55-1511
55-1610
55-165
55-172
55-1800
55-183
55-1983
55-201
55-2122
55-2141
55-2192
55-2202
55-2262
55-2270
55-2381
55-2478
55-2717
55-2718
55-2752
55-277
55-289
55-291
55-2964
55-2969
55-2996
55-2998
55-3008
55-312
55-3150
55-3196
55-3233
55-3238
55-3272
55-3360
55-3361
55-3364
55-3379
55-3385
55-3386
55-3387
55-3451
55-3485
55-3519
55-3573
55-3631
55-366
55-3664
55-3674
55-371
55-375
55-3808
55-402
55-4021
55-406
55-411
55-4185
55-4210
55-4211
4, 8, 10, 12, 16, 28

4, 8
36
12
14
36
32
30
34
24
4
42, 46
24
4, 8
12, 32, 38
16
40
40
4, 8, 10, 12, 16, 28
24
6, 12, 16
4, 6, 8, 16, 18, 24, 36
42, 44, 46, 48
16
30
26
22
12
14
22
24
24
8
42, 46
42, 46
36
42, 46
42, 46
42, 46
44, 48
30, 40
44, 46
24
44, 48
32, 40
4, 6, 8, 10, 12, 16, 18,
24, 36
16
30
12, 16
6, 12, 16
30
6, 12, 16
40
24
4, 6, 8, 10, 12, 16, 18, 24
30
36
36
55-4213
55-431
55-4486
55-459
55-466
55-4720
55-5062
55-5129
55-5315
55-5316
55-5321
55-5324
55-5325
55-5328
55-5330
55-5333
55-5336
55-538
55-5672
55-5740
55-6396
55-6441
55-6442
55-6443
55-6444
55-6445
55-6446
55-6447
55-6448
55-6449
55-6450
55-6451
55-6517
55-6518
55-6750
55-6751
55-6752
55-6770
55-6804
55-6805
55-6806
55-681
55-6822
55-6837
55-6838
55-6839
55-6905
55-698
55-7092
55-7200
55-759
55-7626
55-7629
55-764
55-7651
55-7653
55-7654
55-7655
55-7656
34
4, 8, 12, 16, 24, 28
44, 48
30
32
34
34
32
42, 46
42, 46
42, 46
42, 46
44, 48
42, 46
42, 46
42, 46
42, 46
8, 16, 18, 24
30
6
4
20
20
14, 20
14, 20
14, 20
20
20
20
14, 20
20
20
14
14
34
36
36
42, 46
30, 34
34
34
36
30
4
4
4
24
24
14
22
24
4, 10
16
12
24
26
26
4
6
55-7671
55-7771
55-7784
55-789
55-790
55-826
55-8596
55-8632
55-895
55-896
55-9024
55-9760
61-600
66-1188
66-1896
66-2122
66-2140
66-2296
66-2297
66-2837
66-3576
66-3592
66-3986
66-4213
66-7054
66-7055
66-7061
66-7062
66-7063
66-7065
66-7066
66-7067
66-7078
66-7079
66-7080
66-7082
66-7083
66-7210
66-7211
66-7392
66-7393
66-8762
66-8841
67-1159
67-1160
67-1166
67-404
70-105
77-1059
77-1065
77-1081
77-1082
77-1083
77-1221
77-1229
77-1302
77-1305
77-1514
77-1515
26
14
14
40
12, 16, 40
8, 12
24
26
30, 34, 36
30, 32, 36, 38
30, 40
38
4
4
32
8
30
30
4
30
30
8
30
8
6
6
8
8
8
8
8
8
4
6
6
4
6
4
4
6
8
30
30
4
8
6
38
40
42, 46
42, 46
16
40
40
16
32
20
14
42, 46
42, 46
INDEX - 2

77-167
77-1679
77-169
77-1902
77-2229
77-2230
77-2498
77-2521
77-2589
78-422
78-916
78-917
78-918
78-919
78-920
822-554
91-2852
91-2853
91-5165
91-5166
91-5171
91-5172
91-5173
91-5179
91-5180
91-5181
91-5182
91-5183
91-5184
91-5185
91-5186
91-5187
91-5188
91-5189
91-5190
91-5191
91-5192
91-5193
91-5214
91-5215
91-5216
91-5217
91-5218
91-5219
91-5872
91-5873
91-5874
98-4471
98-4472
99-2975
99-3435
99-4848
99-4849
99-500
99-7209
99-7517
INDEX - 3
34
20
34
20
14
14
32, 40
40
16
12
12
16
16
16
16
36
28
28
4
12
12
6
12
16
16
16
8
8
8
8
8
10
10
22
24
24
24
24
4
12
8
28
26
26
14
14
14
4
8
40
16
36
36
8
24
40
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION

A
ADAPTER 4, 6
ADAPTER - liquid line 8
ADAPTER - relief valve 6
ADAPTER - suction 8
ADAPTER - suction valve 32
ADAPTER - tube 30
ALTERNATOR 42, 46
ARMATURE 14, 20
DEHYDRATOR 4
DIODE 28
DIODE - assembly 30
DIODE - only 30
DIODE - wired 42, 46
DISPLAY - thermometer 26
DOOR - thermostat 28
INDICATOR - liquid 4
INSULATOR 20, 42, 46
INSULATOR - brush assembly 44, 48
INSULATOR - round 42, 46
INSULATOR - square 42, 44, 46, 48
ELBOW 8
ELBOW - test port 32
ELEMENT - power 8
BEARING 14, 20, 42, 46

BEARING - ball 34
BEARING - flange 16
BEARING - inner race 42, 46
BEARING - roller 42, 46
BEARING SET 34
BEARING SET - connecting rod 34
BLOCK - terminal 12, 16, 24, 28
BODY - compressor 34
BOLT - carriage 14, 42, 46
BOLT - connecting rod 34
BOLT - thru 14, 42, 46
BRACKET - screen 36
BREAKER - circuit 24
BRUSH 14, 20
BRUSH - assembly 44, 48
BRUSH RING - complete 14
BUSHING 16, 26
BUSHING - foot 44, 48
BUSHING - piston pin 34
C
CAP 30
CAP - stem 6
CAP - test port 32
CAP - valve 30
CAPACITOR 24, 26
CHANNEL 12
CLAMP 28
CLAMP - dehydrator 4
CLAMP - harness 32
CLAMP - screen 36
CLUTCH 30
COIL - condenser 4
COIL - evaporator 8
COMPRESSOR - X426 30, 34
CONNECTOR 26, 30
CORE 30
COUPLING 30
COUPLING - flexible 16
COVER 10, 16
COVER - brush 14, 20, 44, 48
COVER - commutator 14, 20
COVER - end 14, 20
COVER - pump 36
COVER - top 10
CRANKSHAFT 34
INDEX - 1
F
FAN 20, 42, 46
FAN - condenser 12
FIELD - assembly 40
FIELD - coil 32
FILTER 22
FITTING 40
FLATWASHER 4, 6, 8, 10, 12, 14, 16,
18, 20, 24, 26, 28, 30,
32, 34, 36, 38, 42, 46
FRAME 4
FRAME - evaporator 8
K
KEY - clutch 30
KEY - shaft 38, 40
KEY - woodruff 42, 46
KIT - acid test 38
KIT - bearing 40
KIT - clutch drive repair 32, 40
KIT - gasket 38
KIT - insulator 14
L
LAMP - switch 26
LEAD 20
LEAD - jumper 20
LENS 26
LOCKWASHER 4, 6, 8, 10, 12, 14, 16,
18, 20, 24, 26, 28, 30,
36, 40, 42, 44, 46, 48
LUBRICANT - antiseize 12, 16
GASKET 4, 10, 30
GASKET - brush cover 44, 48
GASKET - cap 30
GASKET - capacitor 24
GASKET - compressor cylinder head
34
GASKET - cover 14
GASKET - drain 22
GASKET - drive end 36
GASKET - flare 32
GASKET - manifold 30, 36
GASKET - oil sump 38
GASKET - plate 32
GASKET - pump end 36
GASKET - retainer 42, 46
GASKET - suction valve 30
GREASE - bearing 40
GROMMET 4, 8, 16, 24
MANIFOLD - discharge 30
MOTOR 12, 14, 16, 20
MOUNT - motor 16
H
HANGER - capacitor 24
HARNESS 32
HEAD - cylinder 34
HEAD - piston 36
HOLDER - brush 14
HOURMETER 24
HOUSING - blower 16
HOUSING - front 42, 46
HOUSING - pump 36
HOUSING - rear 44, 48
HUB & ARMATURE 40
N
NAMEPLATE 24
NAMEPLATE - 12 Volt 40
NAMEPLATE - Caution 40
NAMEPLATE - CB1/CB2 24
NAMEPLATE - CB3/CB4 24
NAMEPLATE - Check Clutch
Operation 40
NAMEPLATE - TK 24
NUT 4, 6, 8, 10, 12, 14, 16, 18, 20, 24,
26, 28, 34, 36, 40, 42,
44, 46
NUT - adapter 6
NUT - clutch 40
NUT - packing 4
NUT - tank 6
NUTSTRIP 4, 8
NUTSTRIP - coil 8
O
OIL - compressor 38
OIL - synthetic 38
ORIFICE 12
O-RING 4, 6, 34, 36, 38, 40
O-RING - discharge valve 30
O-RING - suction valve 30
INDEX ALPHABETICAL BY DESCRIPTION

P
PACKING - valve 4
PANEL - control 24
PANEL - drivers 26
PIN - dowel 34, 36
PIN - piston 34
PISTON 34
PLATE 40
PLATE - drive bearing 32
PLATE - valve 34
PLUG - hole 14
PLUG - magnetic 36
PLUG - oil fill 34
PLUG - oil gallery 34
PLUG - oil metering 34
PLUG - oil pump cover 36
PLUG - pipe 36
PULLEY 32, 40
PUMP - oil 36
R
REED - piston 36
REGULATOR 36
REGULATOR - voltage 44, 48
RESISTOR 16
RETAINER - bearing 42, 46
RETAINER - rotor wire 42, 46
RETAINER & SEAL - front 40
RING - brush 14, 20
RING - inlet 16
RING - retaining 34
RIVET 4, 8
RIVET - counterweight 34
RIVET - cover 10
RIVET - nutstrip 8
RIVET - terminal 24
ROD - connecting 34
ROTOR - assembly 42, 46
S
SCREEN - inlet 8
SCREEN - oil pickup 36
SCREEN - suction 34
SCREW 12, 20, 40, 42, 46
SCREW - bearing 16
SCREW - bearing retainer 42, 46
SCREW - bracket 36
SCREW - brush 44, 48
SCREW - brush cover 14, 20
SCREW - bushing & housing 16
SCREW - capacitor 24
SCREW - channel 12
SCREW - circuit breaker 24
SCREW - clamp 4, 28
SCREW - clutch 32
SCREW - coil 4, 8
SCREW - cover 10, 14, 44, 48
SCREW - cover to housing 36
SCREW - cylinder head 34
SCREW - dehydrator 4
SCREW - discharge valve 30
SCREW - drain tube 22
SCREW - hourmeter 24
SCREW - manifold 30
SCREW - motor 12, 16
SCREW - oil sump 38
SCREW - plate 32, 38
SCREW - positive terminal 42, 46
SCREW - pump 36
SCREW - regulator 44, 48
SCREW - resistor 16
SCREW - ring 16
SCREW - seal 40
SCREW - solenoid 18
SCREW - solenoid & clamp 24
SCREW - suction valve 30
SCREW - support 4, 6, 8, 12, 16
SCREW - support & coil 8
SCREW - terminal 42, 46
SCREW - terminal block 12, 16
SCREW - thermometer 26
SCREW - thru 20
SEAL - bearing 42, 46
SEAL - crankshaft 32
SEAL - dust 32
SEAL - oil 14, 42, 46
SEAL - rear 40
SEALER - teflon 36
SEALER - thread 4, 16
SENSOR - thermostat 28
SHAFT - blower 16
SHAFT - oil pump 36
SHIELD - dust 42, 46
SHOULDER 4
SIGHT GLASS 34
SLEEVE 42, 46
SLEEVE - cylinder 34
SLINGER - oil 14
SLIP RING 42, 46
SNAP RING - internal 40
SOLENOID 18, 24
SPACER 40
SPACER - clutch 32
SPACER - pulley 42, 46
SPRING - brush 14, 20
STATOR 20, 42, 46
STATOR - assembly 14
STUD 24, 42, 46
STUD - clutch 30, 40
SUMP - oil 38
SUPPORT 6
SUPPORT - bearing 16
SUPPORT - coil 8
SUPPORT - expansion valve 8
SUPPORT - liquid & suction tubes 8
SUPPORT - motor 12
SUPPORT - terminal block 12
SUPPORT - thermostat 28
SUPPORT - tubes 4
SWITCH - hpco 30
SWITCH - lpco 30
SWITCH - only 30
SWITCH - reference 26
SWITCH - set point 26
SWITCH - vent 26
T
TANK - liquid 6
TEE - drain 22
TERMINAL 26
TERMINAL BOARD & LEAD assembly 42, 46
THERMOSTAT 28
TOOL - keyway alignment 40
TUBE 4, 6, 8
TUBE - adapter 30
TUBE - bracket to coil 6
TUBE - coil to tank 6
TUBE - defrost drain 22
TUBE - dehydrator to indicator 4
TUBE - discharge valve to adapter 30
TUBE - equalizer 8
TUBE - liquid 8
TUBE - receiver to dehydrator 4
TUBE - suction 8
U
U-BOLT 8
V
VALVE 36
VALVE - check 36, 38
VALVE - discharge 30
VALVE - epr 8
VALVE - expansion 8
VALVE - receiver 4
VALVE - relief 6
VALVE - service port 30
VALVE - suction 30
W
WASHER 12
WASHER - bearing 14
WASHER - fan shield 42, 46
WASHER - insulating 20
WASHER - packing 6
WASHER - sealing 22, 30, 34
WASHER - shoulder 24
WASHER - spring 20
WHEEL - blower 16
INDEX - 2

D3 1001 Manual de Peças TK 40662-1.13

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D3 1001 Manual de Peças TK 40662-1.13

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D3 1001V

Thursday, May 19, 2005)

Copyright1993 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (May 19, 2005)

Assemblies and Subassemblies

When parts are indented in the description list, they are

GRID NO. 67D6

PANEL - assy, switch

For example: the switch panel nameplate (99-6280) is

The following abbreviations appear in parts manuals

pcb . . . . . . . . . printed circuit

FRAME & TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114C1. . . . . . . . . . . . . . . . . . . . .3

FRAME & TUBING

FRAME & TUBING

FRAME & TUBING

GROMMET (3/4 id)

GASKET (0.12 x .50)

SHOULDER (o-ring seal, #8)

DEHYDRATOR (o-ring seal, 1/2)

SHOULDER (o-ring seal)

TUBE - dehydrator to indicator

TUBE - receiver to dehydrator

FRAME & TUBING

FRAME & TUBING

TUBE - coil to tank

TUBE - bracket to coil

NUT - adapter (#16)

VALVE - relief (high pressure)

ADAPTER - relief valve

GROMMET (1-1/8 id)

GROMMET (7/8 id)

SUPPORT - coil (left)

SUPPORT - coil (right)

SCREW - support & coil

ADAPTER - liquid line

SUPPORT - liquid & suction tubes

VALVE - epr (R22)

VALVE - expansion (R22)

ELBOW (flare x mpt)

SUPPORT - expansion valve

GASKET (0.12 x 1.5)

GASKET (0.12 x .50)

CONDENSER FAN GROUP

CONDENSER FAN GROUP

SUPPORT - terminal block

SCREW - terminal block

MOTOR (see 120G12)

SCREW - motor (1.00)

SCREW - motor (1.25)

MOTOR ASSEMBLY 104-525

MOTOR ASSEMBLY 104-525

MOTOR ASSEMBLY 104-525

EVAPORATOR BLOWER GROUP

EVAPORATOR BLOWER GROUP

GROMMET (7/8 id)

SCREW - terminal block

WHEEL - blower (cw)

WHEEL - blower (ccw)

HOUSING - blower (cw)

HOUSING - blower (ccw)

SCREW - bushing & housing

MOTOR (see 89D2)

EVAPORATOR BLOWER GROUP

EVAPORATOR BLOWER GROUP