44.2 1.

7
6.5
B

SA-108

SA-108

SA-109

21

SA-108

SA-104
SA-103

104.3 4.1

STEAM OUT

STEAM IN
B

SA-107

SECTION C-C

SECTION B-B
SA-109

SA-104
WATER IN

7
7

NOTES:
TITLE

STEAM OPERATED WATER PUMP/INJECTOR

DRAWING CONTENTS

13

BRS

1.6 1.6

3.2

8HEX
M6

1
2PF

12
5.5 2.5

SCALE 2:1
TEFLON
TAKE OVER
FROM PART 04 orVETON
or NYLON

BRS

3.5

07
1

113

06

1.8

5.5
3.5

6
6

REFER OTHER FACE

12.5
2.2
3.8

12.5
6.5

5
3.5

7.5
24

REFER OTHER FACE

BRS
M6 11

1.5

5
2

12.5

25.5 5.5 2

6.5
12.5

10

06

27
21 PCD
16
6

BRS
or
BRZ

04

1.5

2x6DP

NOTES:
1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND
SHAFT TOLERANCES.
2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE
APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.
2. PREFERABLY ALL TAPPED HOLES TO BE METRIC FINE (MF).
3. THE MATERIALS SHOWN ON THE DRAWINGS ARE INDICATIVE ONLY, IT IS UP TO
THE BUILDER TO USE MATERIALS WHICH WOULD BE THE MOST SUITED.
4. THE MAXIMUM WORKING PRESSURE NOT EXCEED 3BAR (43.5PSI).

2PF

TAKE OVER
FROM PART 04

SECTION E-E
ABBREVIATIONS:
CI = CAST IRON.
CU = COPPER
BRS = BRASS.
BRZ = BONZE OR GUN METAL
BMS = BRIGHT MILD STEEL OR MILD STEEL.
S/S = STAINLESS OR SILVER STEEL.
RM = REAM
DP = DEEP
PF = PRESS FIT
SA = SUB ASSEMBLY

2.2

17

R0.5

6
4

SECTION D-D

QTY.
PART NUMBER
1 INJECTOR-01-STEAM CYLINDER
1 INJECTOR-02-STEAM CYLINDER TOP LID INNER SPIGOT PLATE
1 INJECTOR-03-STEAM CYLINDER TOP LID
1 INJECTOR-04-STEAM CYLINDER STEAM CHEST
2x13DP
1 INJECTOR-05-STEAM CYLINDER STEAM CHEST TOP COVER
S 4
1 INJECTOR-06-STEAM CYLINDER STEAM CHEST BOTTOM COVE
1 INJECTOR-07-STEAM CYLINDER TOP LID O-RING
1 INJECTOR-08-CYLINDERS CONNECTOR
2 INJECTOR-09- CYLINDER CONNECTOR O-RING
18
1 INJECTOR-10-WATER CYLINDER
08 2 INJECTOR-11-WATER CYLINDER TOP STOP
2 INJECTOR-12-WATER CYLINDER BOTTOM STOP
2x13DP
2 INJECTOR-13-WATER CYLINDER FRONT STOP
S/S
1 INJECTOR-14-WATER CYLINDER BOTTOM LID
G
G
4 INJECTOR-15-PIPE CONNECTOR NIPPLE
BRS
6 TEFLON
4 INJECTOR-16-PIPE CONNECTOR NIPPLE SCREW
5.8
3
4 INJECTOR-17-3x2 INLET OUTLET PIP
orVETON
2.2
19
9
4 INJECTOR-18-WATER CYLINDER BALL VALVE
or NYLON
2 INJECTOR-19-STEAM CHEST STOP
9
R4
6.5
1 INJECTOR-20-PISTON ROD

5
1 INJECTOR-21-TOWING ROD
4
09
M6
1 INJECTOR-22-STEAM PISTON
1.6
1 INJECTOR-23-STEAM PISTON TOP LID
BRS
1 INJECTOR-24-WATER PISTON
M6
1 INJECTOR-25-STEAM PISTON O-RING
2.5
1 INJECTOR-26-WATER PISTON O-RING
5 DRILL
15
1 INJECTOR-27-GUIDE STEAM VALVE
11.5
3 AFTER
1 INJECTOR-28-STEAM VALVE
ASSEMBLY
R4
8
1 INJECTOR-29-STEAM VALVE ROD
1 INJECTOR-30-GUIDE STEAM VALVE LINK
7
9
2 INJECTOR-31-GUIDE STEAM VALVE O-RING
BRS
5.6
10
2 INJECTOR-32- STEAM VALVE ROD O-RING
46 INJECTOR-M2 NUT
SECTION G-G
12 INJECTOR-M2x10 STUD
32 INJECTOR-M2x14 STUD
BRS
4 INJECTOR-M2x5 C-SINK SCREW
45
4 INJECTOR-M3 NUT
4 SCALE 1.5:1
08
16
2 INJECTOR-M3x19 STUD
6

2x16DEEP

1
05
BRS

3
14.5

4 4

R15

2x6DP SLOT
2mm
DEEP

03

10.5
12.5

17
3.5

BRS

6RM
10.5
12.5

10mm
M2
DEEP
TAKE
OVER
FROM
PART 01

2x20DP

1.5mm THICK
BRS

BRS
3x5DEEP

20

2RM

4 4

2mm
DEEP

04

3
14.5

M2
4
4 4

3.53.5

13

02

8 TAPPED
HOLES
10mm DEEP
EQUALY
SPACED ON
PCD
4

6.5

2mm DEEP
2x11DP

6RM

C'SINK

2.5
14

2.2

2.2

01

6.5

6 6
4 4
2

BRS
or
BRZ

M2x6DP

17
3.5

R12.5

27
21 PCD
15

16
2.2
2.2

21 PCD
16

SECTION A-A

2mm DEEP
2x14 DEEP
6.5 6.5

SA-105

SA-106

WATER OUT

GENERAL ARRANGEMENT, SECTIONS

BOM, PARTS AND ASSEMBLIES

PROJECT No

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz.

MODEL SCALE: 1:1

DWG SCALE: 1:1 @A3 OR AS SHOWN
FEBRUARY 2014
J.A.M. DE WAAL PAPAKURA NZ

PROJECTION

DATE

SHEET:01 OF 02

Copyright

A3 No: INJECTOR-01

03

21 PCD

BRS or BRZ

10RM
R12.5

SA-101

A
12.5

4.5

30

1.5

10

31

1
3
6

1.8

TEFLON or
VETON or
NYLON

1
1

15

3.1

SA-104

16
06

29

32

28

25

R1.

22

SA-103

28
32
08

SA-109

5
S/S

1.5

26

SA-105

SA-108

3.1

R1
2
SCALE 1.5:1

TEFLON or
VETON or
NYLON
TEFLON or
VETON or
NYLON
3.1 32
31

21
M2
2.8

6.8

10.4

1.8

2.5

24

SA-107

31

04

2
R3

17
2.5

42
1.1

4
1.8

27

23

6.1

27
4

9.8
6.8
3

S/S

3.1

6
SCALE
1.5:1
BRZ

9.5
2 3.5

15.8

44
7.5
4

3
43

SA-102

R3 3 3

M3

12

SA-109

3.2

23

C'SINK

M3

BRS

TITLE

M2

TEFLON or
VETON or
NYLON

1.5

2.2
9
16.4
12.8

NOTES:

BRS

4.5 4.5
3

BRS

29

S/S

4
2

20

4
2
14

05

3.1

5 5
9
11

6.5

1.2

1.8

1.5

21

TAKE
OVER
FROM
PART 10

9.8
13
SCALE 1.5:1

18

30

1
12.8

REFER TO
OPPOSIT FACE
6
M5
S/S
3

M6

23
SECTION A-A
27
21 PCD

22

21

14

BRS

3.5
9.5

14
6
3 M6

25

6.5

2.5

2.5

12

5.5

1.5
1
M2

5
4

18

1.5
15.8
4.5 4.5

16

15

R2.5

3
13
3.5

5 5

23
M6

16

6
3.1

M6

15

21
8

4.5

15

2x12DP

R3
31

2x12DP

SA-108

16

BMS

12.5

10

18

01

30

5 5

11

18

4.5

SA-101
11

12

2mm DEEP
2x20DP

07

02

D&T
M2x10DP
8 HOLES
EQUALY
SPACED
ON PCD

1.5

STEAM OPERATED WATER PUMP/INJECTOR

SA-110
24
26

1.5

SA-105

20

SA-102

SA-104

SA-103

SA-107
DRAWING CONTENTS

SA-106

PARTS AND ASSEMBLIES

SA-106
PROJECT No

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz.

MODEL SCALE: 1:1

DWG SCALE: 1:1 @A3 OR AS SHOWN
FEBRUARY 2014
J.A.M. DE WAAL PAPAKURA NZ

PROJECTION

DATE

SHEET:02 OF 02

Copyright

A3 No: INJECTOR-02